3
2.0
Table of Contents
Section
Page
1.0 Warranty and Service ..................................................................................................................................... 1
2.0 Table of Contents ........................................................................................................................................... 3
3.0 Safety ............................................................................................................................................................. 5
3.1 Machinery General Safety Warnings ............................................................................................. 5
3.2 General Electrical Cautions ........................................................................................................... 6
3.3 Safety Instructions for Drill Presses ............................................................................................... 6
4.0 Specifications ................................................................................................................................................. 7
4.1 Machining Capacities .................................................................................................................... 8
4.2 Machine Environment ................................................................................................................... 8
4.3 Power Supply Requirements ......................................................................................................... 8
4.4 Overall Dimensions, J-1600R ........................................................................................................................ 9
5.0 General Features and Terminology, J-1600R .............................................................................................. 10
6.0 Set-Up and Assembly .................................................................................................................................. 12
6.1 Floor Diagrams for J-1600R ........................................................................................................ 12
6.2 Unpacking ................................................................................................................................... 13
6.3 Machine Set-Up .......................................................................................................................... 14
6.4 Electrical Connections ................................................................................................................. 15
7.0 Operating Controls ....................................................................................................................................... 16
8.0 Operation ..................................................................................................................................................... 17
8.1 Clamping workpieces .................................................................................................................. 17
8.2 Tool insertion .............................................................................................................................. 17
8.3 Tool positioning over workpiece .................................................................................................. 17
8.4 Unlocking arm and column mechanisms ..................................................................................... 17
8.5 Raising and lowering radial arm .................................................................................................. 18
8.6 Moving drill head along arm ........................................................................................................ 18
8.7 Rotating arm on support column .................................................................................................. 18
8.8 Setting spindle speed .................................................................................................................. 18
8.9 Feed rate and depth of cut .......................................................................................................... 19
8.10 Setting feed rate ........................................................................................................................ 19
8.11 Feed methods ........................................................................................................................... 19
8.12 Setting depth of cut using power feed system ............................................................................ 19
8.13 Spindle direction and power feed............................................................................................... 20
8.14 Hand feed – roughing operations............................................................................................... 20
8.15 Fine hand feed using power feed system................................................................................... 20
8.16 Tapping..................................................................................................................................... 20
8.17 Power ON/OFF ......................................................................................................................... 20
8.18 Coolant control .......................................................................................................................... 21
8.19 Spindle motor controls............................................................................................................... 21
8.20 Turning off spindle drive ............................................................................................................ 21
8.21 Resetting STOP switch ............................................................................................................. 21
8.22 Using load ammeter .................................................................................................................. 21
8.23 Tapping operations ................................................................................................................... 21
8.24 Arm/spindle control lever ........................................................................................................... 22
9.0 Adjustments ................................................................................................................................................. 22
9.1 Clamping device ......................................................................................................................... 22
9.2 Head/rail backlash ...................................................................................................................... 22
9.3 Clutch adjustment ....................................................................................................................... 23
9.4 Hydraulic pressure adjustment .................................................................................................... 23
10.0 Troubleshooting the J-1600R ..................................................................................................................... 24
11.0 Spindle speed chart (J-1600R) .................................................................................................................. 25
12.0 Maintenance for J-1600R ........................................................................................................................... 26
12.1 General Cleaning ...................................................................................................................... 26
11.2 Lubrication ................................................................................................................................ 26
13.0 Replacement Parts – J-1600R Radial Arm Drill ......................................................................................... 28
13.1.1 Riser Mechanism: Exploded View .......................................................................................... 28
13.1.2 Riser Mechanism: Parts List ................................................................................................... 29
13.2.1 Column and Base: Exploded View .......................................................................................... 30
Summary of Contents for J-1600R
Page 11: ...11 General Features and Terminology J 1600R cont Figure 4 Figure 5 ...
Page 16: ...16 7 0 Operating Controls Figure 10 Operating Controls ...
Page 27: ...27 Figure 20 Figure 21 Figure 22 ...
Page 30: ...30 13 2 1 Column and Base Exploded View ...
Page 34: ...34 13 4 1 Gearbox Assembly Upper Section Exploded View ...
Page 37: ...37 13 5 1 Gearbox Assembly Lower Section Exploded View ...
Page 42: ...42 13 6 1 Rear of Head Exploded View ...
Page 47: ...47 13 8 1 Hydraulic Clamping Mechanism Exploded View ...
Page 50: ...50 13 9 1 Hydraulic System Exploded View ...
Page 52: ...52 14 0 Electrical Connections for J 1600R ...
