Jensen A141 XL ZKX Operating Instructions Manual Download Page 70

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6. Maintenance

6.11. Feed rolls gear box

Attention!

Replacement gear boxes are provided without oil. Before putting into service the

gearbox needs to be filled with oil!

Check the oil level at the gauge-glass weekly.

After the first 50 operating hours an oil change needs to be done.

Mineral and synthetic oils can be used for the gear boxes.

In the first operating hours a light oil film can build up on the shaft or around the

bleed air valve. This minimal oil spill is necessary and uncritical.

Oil change

Only perform oil change when oil has operating temperature. Place proper container

underneath the drain. Remove drain and filler screw. Drain oil completely. Screw in

drain screw, fill in oil up to the middle of the gauge-glass. Screw in filler screw.

Do not mix up synthetic and mineral oil!

Recommended oil for gear boxes manufacturer AKB: Total Carter EP 220 (ISO-VG-

220).

Recommended oil for gear boxes manufacturer Röchling: SAE 85W-140 Super

Fuchs Gear (ISO-VG 320).

Filling quantity:

AKB:

1,5 l

Röchling: 2 l

The following table shows a selection of oils for AKB gear boxes.

manufacturer

Viscosity-density
constant at 40°C

synthetic

mineral

Aral

220 mm²/s

Degol GS 220

Degol BG 220

220 mm²/s

Enersyn SG-XP220

Enersyn GR-XP220

DEA

220 mm²/s

Falcon CLP 220

ESSO

220 mm²/s

Spartan EP 220

MOBIL

220 mm²/s

Glyoyle 30

Mobilgear 622

SHELL

220 mm²/s

Tivela Oil WB

Omala 220

Summary of Contents for A141 XL ZKX

Page 1: ...Operating instructions and list of spare parts Type A141 XL ZKX Machine No 112011617 Construction year 11 2020 A141 ...

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Page 3: ...ing or renting the machine We always endeavor to improve our products therefore we reserve the right to mount modifications and improvements that we consider to be appropriate There is no obligation for those changes for prior delivered machines Information This manual contains also specifications for options that are not part of the series product There are no special hints in this manual for spe...

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Page 5: ...mes In case of rental or sale the instruction book needs to be handed over with the machine The operating instructions have to be read and applied by every person that is assigned with working with the machine e g operating including setting up troubleshooting while working removing and handling with operating supplies e g lubricants maintenance transport In addition to the instruction manual and ...

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Page 7: ...re usine 1 Kunde customer client Firma Behörde etc company société Straße Platz etc complete address adresse complète PLZ postal code Ort town ville Land country pays Telefon telephone 2 Übergabebestätigung acknowledgement of delivery confirmation de livraison Die unter 1 aufgeführte Maschine wurde mir in ordnungsgemäßem Zustand übergeben Ich habe die Bedienungsanleitung erhalten und wurde in Bezu...

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Page 9: ... notre usine 1 Kunde customer client Firma Behörde etc company société Straße Platz etc complete address adresse complète PLZ postal code Ort town ville Land country pays Telefon telephone 2 Übergabebestätigung acknowledgement of delivery confirmation de livraison Die unter 1 aufgeführte Maschine wurde mir in ordnungsgemäßem Zustand übergeben Ich habe die Bedienungsanleitung erhalten und wurde in ...

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Page 11: ...tte notre usine 1 Kunde customer client Firma Behörde etc company société Straße Platz etc complete address adresse complète PLZ postal code Ort town ville Land country pays Telefon telephone 2 Übergabebestätigung acknowledgement of delivery confirmation de livraison Die unter 1 aufgeführte Maschine wurde mir in ordnungsgemäßem Zustand übergeben Ich habe die Bedienungsanleitung erhalten und wurde ...

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Page 13: ...2006 42 EC machine directive and 2000 14 EC noise emission in the environment by equipment for use outdoors Est conforme à la directive 2006 42 CE relative aux machines et à la directive 2000 14 CE Émissions sonores des matériels utilisés à l extérieur des bâtiments Das angewandte Konformitätsbewertungsverfahren nach RL 2006 42 EG ist die interne Fertigungskontrolle nach Artikel 14 Absatz 2 in Ver...

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Page 15: ... width mm infeed chute height mm feed roller impellent chip size adjustment up to Hydraulicsystem required kinematic viscosity at 40 C cST oil grade ex works specification capacity l Specifications of the woodchipper diameter of the knife disk mm A141 XL ZKX max opening width x hight mm feed roller width mm max rotational speed of the knife disk max pressure bar operating voltage V PTO and three p...

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Page 17: ... 3 Designated use and function 16 3 1 Structure of the woodchipper 16 3 2 Designated use 17 3 3 Function of the woodchipper 18 4 Working with the woodchipper 20 4 1 Personal protection 20 4 1 Mounting the machine onto a towing vehicle tractor 21 4 2 Setting up the woodchipper 22 4 3 Positioning of the exhaust chute 23 4 4 The infeed chute 24 4 5 Before starting up the machine 26 4 6 The motor opti...

Page 18: ...lted assemblies 42 6 5 Maintenance of the cutting tools 42 6 6 Rubber curtain 46 6 7 Hydraulic system 47 6 8 Electric system 48 6 9 Drive belts 49 6 10 Freewheel optional 52 6 11 Feed rolls gear box 54 6 12 Manual clamping set Clampex KTR 400 55 6 13 Mounting and dismounting of the clamping set with Taper Lock 63 6 14 Chassis 64 6 15 Engine 64 6 16 PTO shaft 64 6 17 Troubleshooting 64 6 18 Tool ki...

Page 19: ...ush wood with the woodchipper unless there is a different specification in the operating instructions The maximum trunk diameter can be found in the technical data Every use that differs from the designed use is not allowed The manufacture takes no responsibility for damage that result from misuse The risk by misuse is in charge of the operator The prescribed assembly operation and service instruc...

Page 20: ...roperties of the operating area must be such that there are no dangers for the operator e g trip hazard slipping etc 10 The infeed chute must be positioned in a way so that the function of the safety shut down is not affected For machines that have the safety bar below the infeed chute the operator has to ensure that there is a min clearance of 600 mm between the ground and the bottom of the infee...

Page 21: ...ces are fully functional 9 Before starting up the machine leave the danger zone 10 Do not run the machine in closed space 11 Never leave the machine unattended while running 12 Safe the machine against inadvertent rolling and unauthorized use when leavening the machine fixing brake wheel chocks switch off engine and pull off key 13 Only work in good light and vision conditions 14 Only feed in wood...

Page 22: ...PTOs 2 Mounting and dismounting of the PTO only when engine and machine are turned off 3 Pay attention that the PTO is mounted and secured correctly 4 Safeguard must be mounted in an approved way on the PTO and have to be in correct condition 5 Protect the safeguard against rotation by hooking up the chains 6 Look out for the required depth of coverage of the PTO pipes in transport and working pos...

Page 23: ...een tractor and implement 5 No one is allowed to step between the tractor and the implement unless they are secured against rolling away with park brake and or wheel chocks Only connect the trailer implement on the designated connectors 6 Check the function of the braking system of the trailer 7 Pay attention to the max support load of the tow bar 8 Pay attention to the label when connecting hydra...

Page 24: ...machine width and it is not blocking the view of the driver 4 Put up and secure the infeed chute flap before driving 5 When lifting with a fork lift use the designated pockets in the chassis optional 1 7 Container tiltable 1 Lower the container switch off the hydraulic drive and secure against inadvertent start before working on the machine e g maintenance or repair 2 Only lift up the container wh...

Page 25: ...e PTO Only when the machine has come to a total stand still it is allowed to work on the machine 3 Only use spare parts that correspond with the manufacturers technical requirements This is given by original spare parts or by the machine manufacture released external products 4 Look for secured support when working under lifted covers 5 Use suitable personal protection when working with sharp part...

Page 26: ...he right order first negative pole then positive pole Connection of the battery in the reverse order 3 Caution with battery gases explosive 4 Avoid hot work and sparking near the battery 5 Remove the plastic cover when recharging the battery to avoid the accumulation of explosive gases 6 Caution when handling with battery fluids corrosive 7 Only use mandatory fuses When using stronger fuses the el...

Page 27: ...y 5 years The spare parts must correspond to the machine manufacture technical requirements 1 9 4 Wheels and tires 1 When working below the jacked woodchipper no one is allowed to be on the woodchipper The woodchipper must be secured against rolling away fixing brake wheel chocks 2 Mounting of the tires requires sufficient skills and approved mounting tools 3 Overpressure of the tires explosion da...

Page 28: ...talog no 1 Carefully read operator s manual before using the machine Observe instructions and safety rules when operating motor machine Service Center near motor control panel PTO machine infeed chute near valve manifold order no 25243 VDMA catalog no 8 Do not open or remove safety shields while engine is running Gearbox order no 25241 VDMA catalog no 9 Do not open or remove safety shields while e...

Page 29: ...er side right and left of the infeed chute order no 25245 VDMA catalog no 20 Never put your hand into the crushing danger area as long as parts may move folding in feed conveyer optional order no 25246 VDMA catalog no 21 Do not open or remove safety shields while engine is running drive belt cover order no 25247 VDMA catalog no 24 Wait until all machine components have completely stopped before to...

Page 30: ...stance from the machine as long as the engine is running infeed chute right handed side order no 25250 VDMA catalog no 34 Switch off engine and remove key before performing maintenance or repair work motor machine Service Center PTO machine infeed chute above valve manifold Artikel Nr 25313 VDMA catalog no 41 Stay clear of hot surfaces hydraulic oil tank drumchipper order no 25251 VDMA catalog no ...

Page 31: ...op Input backwards infeed chute left order no 25254 Switch position Stop Input backwards infeed chute right order no 25256 After 50km tighter up nuts and bolts from the wheel Check all other nuts and bolts in regular intervals motor machine Service Center PTO machine infeed chute above valve manifold machine with chassis near wheels order no 25258 wear ear head and eye protection exhaust chute ...

Page 32: ...n 3 Designated use and function 3 1 Structure of the woodchipper Schematic display differences in design and type possible 1 control bar 2 cutting system 3 infeed 4 infeed chute 5 exhaust chute 6 ejector cap 7 impellent 1 2 3 4 5 6 7 ...

Page 33: ...facture Note The definition above operation purpose specifies the designated use of the woodchipper Every use that differs from this or from the order designations deems to be a not designated use The operator is in charge for persons and the machine in case of misuse For cases of misuse all rights of warranty and guarantee expire 3 2 2 Site of operation It is only allowed to set up the woodchippe...

Page 34: ...e material does sudden moves when it is getting pulled in Feed in the material in a way that these movements cannot cause injuries Stay away from moving parts of the infeed when feeding in material Never touch moving parts of the machine 3 3 3 Material accumulation In case of material accumulation reverse the infeed to remove the accumulation Afterwards forward again If this method does not work t...

Page 35: ...the chopped material gets into the exhaust chute The exhaust chute can be positioned so that the chopped material gets thrown in the required direction Also the throwing range is adjustable with the exhaust cap A folding exhaust chute is optionally available In this case the exhaust chute must be fold and secured before driving on public roads Before starting the machine the foldable ejector must ...

Page 36: ...ry to wear ear protection because a noise rating level over 90 dB A is not avoidable Head and eye protection Branches can lash Because of that head and eye protection is necessary Safety shoes Wear suitable safety shoes while working with or on the machine Attention Observe the general safety and accident prevention instructions of this instruction manual when working with the machine In addition ...

Page 37: ...Attention Do not step between the vehicle and the machine when mounting coupling the machine to the vehicle Danger due to pinch and shear points Attention Do not invert hydraulic couplings flow and return when connecting the hydraulic couplings 4 1 2 Mounting onto the three point linkage only for machines with three point linkage 1 Connect the machine to the lower and upper links of the tractor Pa...

Page 38: ... the exhaust chute and the exhaust cap away from the operator and other persons or damageable items Danger of injuries and damage of property 5 Stepping into the danger zone is prohibited 6 The operator is in charge that no one steps into the danger zone 7 Ensure that the operator has an operating range of min 4 meters 8 The location must be chosen so that the safety devices or their access is not...

Page 39: ...bar with the lock 2 For machines with automatic exhaust positioning or on customer request the procedure differs from the description in this chapter The description of these cases can be found in the appendix e g remote control Schematic display differences in design and type possible Danger of injuries and damage of property Position the exhaust chute and the exhaust cap away from the operator a...

Page 40: ...s the infeed is stopped 4 4 3 Palm switch optional The infeed of machines with palm switches can be stopped by using the red palm switch 4 4 4 Resetting the infeed after stopping Normally the infeed can be switched on directly after it has been stopped For some machines it is only possible after a secondary security function has been used Pushing of a palm switch yellow unlocking of the used palm ...

Page 41: ...Lower the infeed flap into the work position 3 Secure the flap by latching or by using the infeed flap lock again turn it back 180 until it locks in the designated hole Attention Hold on to the flap when lowering it so it does not drop down Danger of injuries 4 4 6 Setting up the infeed flap into transport position Proceed in reverse order to 4 4 5 Attention Check for the infeed flap lock to be lo...

Page 42: ...e of property Attention Check that there are no items inside the infeed chute when starting up the machine Attention For PTO machines Check the right rotational speed of the PTO drive before starting up the machine Danger of injuries and machine damage 4 6 The motor optional 4 6 1 Getting started Observe the attached manual of the motor Attention It is only possible to start the motor when the eje...

Page 43: ... position and the work with the machine can begin 4 8 While working with the machine 4 8 1 Feeding the machine For manual feeding Always stay clear of the moving parts of the infeed Do not stand sit or lean on the infeed chute Danger of injuries Feed the material in a way so that the danger of being pulled in is avoided Brush wood should be fed in with the trunk end first to avoid blocking of the ...

Page 44: ...ockade can cause sudden movements of the machine Watch out while removing a blockade that such a movement cannot cause injuries or danger 4 10 Turning off the machine Reduce the machine speed to idle speed before turning off the machine Then turn off the impellent Disregarding these instructions can cause damage on the impellent Due to centrifugal force pieces of wood can get stuck When turning of...

Page 45: ...ted by the speed of the infeed The chips become smaller by reducing the speed of the infeed The functional performance of the hydraulic oils depends on the temperature because of that it is possible that the chip size must be adjusted when conditions change 5 1 2 Filter Normally the hydraulic system is equipped with two filters The suction filter is located in the inlet line between hydraulic tank...

Page 46: ...device For non self propelled machines The overload safety device is working when the power cable is connected and the lights of the traction unit are switched on 5 3 Chip tray The chip tray is located below the feed rolls It can be opened for emptying According to the material and amount it should be emptied at least once per day Emptying only with turned off machine To empty the chip tray there ...

Page 47: ...nction The infeed stops when the bar is pushed towards the infeed 5 4 1 2 Red touch key Additional to the safety bar the infeed can be stopped by using the red touch keys located on both sides of the infeed chute To turn on the infeed again use the green touch key 5 4 1 3 Green touch key The first touch on the green touch key reverses the infeed Touching the key again puts the infeed to intake mod...

Page 48: ...er stopping the infeed To activate the infeed again a yellow palm switch must be pushed By pushing the yellow palm switch the infeed control is reset and can be used as usual yellow palm switch example picture 5 5 Remote control optional Different functions of the woodchipper and possibly of the crane can be controlled by using the remote control See the manual for the remote control in the append...

Page 49: ...2 Machines with HMCflex control panel For machines that have a HMCflex control panel all engine monitoring works from the HMCflex control panel See manual of the HMCflex in the appendix for further information Control panel HMCflex picture deviations possible 1 coolant temperature gauge 2 machine hour meter 3 battery control light 4 oil pressure control light 5 ignition lock 6 preheat control ligh...

Page 50: ...r the motor bracket support while maintenance work rag or similar 5 Lift up the safety bolt 4 and rotate the motor back Pull the motor into working position with the eccentric lock 3 Watch out for the drive belt to fit right onto the pulley 6 Secure the motor bracket with the bolt 2 AF30 7 Close and secure the drive belt cover Swivel mechanism for the motor bracket Schematic display differences in...

Page 51: ...trol Panel fuel tank and fuel gauge Toolbox incl Tools overload safety device optional battery Service Center schematic display differences in design and type possible For maintenance and cleaning the Service Center is depending on the model swivel mounted To swivel it follow these points Open the eccentric lock between engine and Service Center Swivel the Service Center After finishing the mainte...

Page 52: ...k 1 2 Pull up the lever 2 and hold it up 3 Swivel the machine in the required position several positions possible 4 Release the lever 2 Adjustment locks in automatically 5 Secure the lever with the lock 1 Attention Turn and secure the machine into transport position before driving on public roads Slew ring lock schematic display differences in design and type possible 1 2 ...

Page 53: ...nd wheel chocks are behind or rather in front of the wheels For further information see manual of the chassis Attention Check the brakes if existing according to the manufacture instruction see appendix Attention Check the function of the light system and put support wheel leg into transport position before driving 5 9 Crane optional For machines that were delivered with a crane the manual for the...

Page 54: ... Check all screw couplings after 5 hours of working retighten if necessary 4 For machines with slew ring Check the greasing of the slew ring regularly and re grease if necessary Avoid dry run 5 The woodchipper should be serviced after the first 50 hours of working after the first service every 100 hours of working but at least every half a year 6 For self propelled machines Shorten the maintenance...

Page 55: ... Grease all greasing points see lubricating instructions Put on all safety covers and put back up the engine cover and ejector cap 6 3 Lubricating instructions The lubrication intervals for an 8 hour shift can be looked up in the following table For longer shifts the intervals need to be adapted For the lubrication a commercial grease gun is needed Use multi purpose grease of the specification KL ...

Page 56: ... strokes number of lubrication points 2 3 2 1 2 A328 340 interval grease gun strokes maintenance free weekly 2 3 strokes weekly 2 3 strokes maintenance free daily 2 3 strokes every 14 days 2 3 strokes Weekly 2 3 strokes number of lubrication points 2 4 2 2 2 2 1 A141 041 A231 240 interval grease gun strokes monthly 3 4 strokes every 2 days 2 3 strokes every 2 days 2 3 strokes maintenance free dail...

Page 57: ...tion points type A141 041 A233 A328 340 Schematic display differences in design and type possible 6 3 3 Position of the lubrication points type A 425 A530 A540 550 Schematic display differences in design and type possible 1 2 3 4 5 6 7 1 2 3 5 6 7 ...

Page 58: ... cutting tools can be re sharpened or changed Important 1 Block the knife disk with the provided blocking tool before changing the knives Use the bolts of the ejector cap see picture 2 Always keep the cutting unit in a sharp condition to guarantee an efficient and slightly cut 3 Do not grab the knife on the blade side Danger of injury 4 Attention Excessive wear out of the cutting unit can cause a ...

Page 59: ...rder 6 5 2 Dismounting the cutting knives 1 Attach the provided knife disk lock to the holes for the ejector cap 2 Bring the knife disk in knife changing position and secure it against accidental moving while loosening the knives 3 Remove the bolts of the knife and dismount the knife 4 Change or re sharp the knife 6 5 3 Re sharping the knives The following table shows the dimensions and wear limit...

Page 60: ...ing and wear limits A 141 041 knife wear limit 110 mm 95 mm A 231 240 knife wear limit 80 mm 60 mm A 328 340 knife wear limit 100 mm 70 mm A425 430 knife wear limit 80 mm 60 mm A 540 550 knife wear limit 80 mm 60mm A 530 knife wear limit 80mm 60 mm ...

Page 61: ...he knife disk and move the knives past the counter knife by rotating the knife disk Attend that the distance between the knife blade and the counter knife is approx 0 5 mm on the inside towards the main shaft Towards the outside the distance increases slightly 4 When using re sharpened knives the distance between the knives and the counter knife must be corrected by using the original knife spacer...

Page 62: ...hten up the bolts with a tightening torque of 49 Nm Use new bolts when changing or reusing the knives M10x25 DIN 7984 8 8 galv Comb system schematic display differences in design and type possible 6 6 Rubber curtain For your own protection replace the rubber curtain 1 when worn out To replace the rubber curtain remove the nuts 3 replace the rubber curtain remount the threaded flange 2 and tighten ...

Page 63: ... Replace the filter element after the first 20 operating hours after that replace the filter element every 500 operating hours Change of the hydraulic oil every 1000 operating hours once yearly The hydraulic system must be checked by an expert annually The hydraulic hoses must be replaced by new ones after every 5 years Check the level of the hydraulic oil regularly In case of decreasing oil level...

Page 64: ...s 6 Attention when handling with battery fluid corrosive 7 Only use prescribed fuses When using stronger fuses the electric system gets damaged danger of fire 8 Always put the designated cover on the positive pole Fault to frame can cause explosion 6 8 2 Cables switches and plug connections Check the plug connections for proper connection when maintaining the electric system Check the function and...

Page 65: ...le 1 Remove bolts of the drive belt cover 2 Open eccentric lock left handed of the engine block 3 Swing out the drive belt cover 4 Loosen the bolt between the infeed chute and the engine block 5 Open eccentric lock between infeed chute and engine block 6 Loosen and remove the bolts of the engine bracket according to machine type and design 3 4 bolts 7 Loosen the counter nut of the clamping screw 8...

Page 66: ... bracket is shiftable 6 Tension of the belt can now be regulated by shifting the engine 7 Follow inverse order to fix the belt tension Attention The engine block needs to be adjusted straightly to ensure a straight running of the belt 6 9 4 Tensioning of the drive belts for self propelled machines combustion engine machines with front motor The tension of the belts can be regulated by using the co...

Page 67: ...sign and type possible 6 9 6 Hydraulic drive belt tensioner optional For machines with hydraulic drive belt tensioner the tension of the belt is controlled automatically by the hydraulic tensioner 6 9 7 Tensioning of the drivebelts for PTO machines A141 041 A231 240 A328 340 A425 430 A540 550 A530 1 Take off drive belt cover 2 Loosen the bolt of the primary reduction holder 3 Loosen the bolt of th...

Page 68: ... no pressure is forced from the outer ring due the bearing on the inner ring or the other way round Only push the cover plate in the area of the bolts to avoid deformation of the sealing edge for the v ring 6 10 2 Lubrication and Maintenance Freewheels that are factory mounted to the machines are filled ready for use Change oil once a year These intervals are guidelines According to the working co...

Page 69: ...0 C 25 C 10 C 50 C 40 C 70 C 50 C 85 C ISO VG DIN 51519 10 22 46 100 ARAL Sumurol CM10 Sumurol CM22 Motanol HK46 DEGOL CL100T ARALUB HL2 BP ENERGOLCS10 ENERGOL CS22 ENERGOL CS46 ENERGOL RC100 ENERGREASE LS2 DEA ASTRON HL10 ASTRON HL22 ASTRON HL46 ASTRON HL100 GLISSANDO 20 ESSO NUTO H10 SPINESSO 10 NUTO H22 SPINESSO 22 NUTO H46 TERESSO 46 NUTO H100 BEACON 2 FUCHS RENOLIN MR3 RENOLIN DTA22 RENOLIN D...

Page 70: ...ontainer underneath the drain Remove drain and filler screw Drain oil completely Screw in drain screw fill in oil up to the middle of the gauge glass Screw in filler screw Do not mix up synthetic and mineral oil Recommended oil for gear boxes manufacturer AKB Total Carter EP 220 ISO VG 220 Recommended oil for gear boxes manufacturer Röchling SAE 85W 140 Super Fuchs Gear ISO VG 320 Filling quantity...

Page 71: ...55 6 Maintenance 6 12 Manual clamping set Clampex KTR 400 ...

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Page 79: ...es with grease Control tightening torque of the bolts after 1 operating hours and tighten up if necessary Dismounting the pulley 4 Slacken all bolts Remove one bolt and screw it into the jacking off hole in bush With this bolt the bush gets loose 5 Remove pulley bush assembly from the shaft Remove the loose pulley manually without using a hammer and without breaking any part of the machine Bush Ti...

Page 80: ...nfeed or barely infeed hydraulic oil filter blocked check oil level change oil filter hydraulic system failure Repair should only be performed by an authorized service center machine does not start up Piece of wood is blocking the knife disk Turn off machine Remove wood with a proper device Hint This blockade can be avoided when re starting the machine just before the stop of the knife disk to thr...

Page 81: ...65 6 Maintenance 6 17 1 Troubleshooting overload safety device ...

Page 82: ...nner 13mm 17mm Allen key 8 mm 10 mm Counter knife drift punch Knife spacer 0 5 mm according to number of knives blocking tool for the knife disc Type A530 Additional 24 mm socket inch shortened for knife change Type 328 340 Di 231 240 Di 141 041 Di With window knife disk Additional ring spanner 30mm 32mm ...

Page 83: ...tribution and at authorized service centers Address Manufacturer Jensen GmbH Bahnhofstraße 20 22 24975 Maasbüll Germany Postfach 40 24973 Husby fax 494634 1025 phone 494634 9370 0 When ordering spare parts please specify the following data Machine type Year of manufacture Machine number necessary for progressing of the order Designation of the spare part Order number of the spare part in the list ...

Page 84: ...68 6 Maintenance 6 20 Maintenance schedule ...

Page 85: ...torage 1 Reload the battery and mount and connect the battery to the machine 2 Lower the chassis on the wheels if necessary 3 Check wheel pressure if existing 4 Check function of the brakes if existing 5 Check engine and hydraulic oil level 7 2 Disposal of the machine At the end of the service limit of the machine all parts of the machine need to be disposed properly This applies especially for th...

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Page 87: ...cific information Please find on the following pages the manuals of our sub suppliers and components we use for special machineries remote control crane engine etc and how to use them Informations spécifiques à la machine Veuillez trouver dans les pages suivantes les instructions d utilisation de nos fournisseurs ainsi que des composants que nous utilisons sur des machines spéciales radio commande...

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Page 89: ...f these documents as well as the utilisation and communication of their content is not permit ted unless specifically authorised Any infringement shall result in liability for damages All rights are reserved particularly with regard to the granting of patents or registration of utility models ...

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Page 91: ...le of contents 1 Introduction 2 2 Operating modes 2 3 Parameters in semi automatic mode 2 4 Parameters in fully automatic mode 3 5 Graphical description of the functions 4 6 Programming the parameters 4 7 Hourmeters 5 8 How to configure the output 6 9 General hints 6 10 Amphenol connector 7 11 AMP connector 8 12 Harting connector 9 13 Technical data 9 14 Important information on use 10 15 Repairin...

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Page 93: ...ifferent kinds of values you can use to program the parameters On tractor driven ma chines semi automatic mode you have to enter relative numbers 1 99 for the parameters L H and ret This is necessary because the programming is usually done only once by the chipper manufac turer who do not know the speed of the tractor that is used by the operator For that reason you cannot program absolute numbers...

Page 94: ...hance to regain its nor mal speed again Please note that there is no control if set to zero Valid values 0 2700 rpm n ormal Normal Normal speed of the cutting wheel At this speed the feeder speed starts The value of the normal speed must be higher than the minimum speed Valid values L 2700 rpm H igh Maximum If the cutting wheel turns faster than the maximum speed the feeder will be stopped for saf...

Page 95: ...rs is not possible while the engine is running To enter the program ming mode it is necessary to turn on the operating voltage while the S button is pushed You have to keep the S button pushed until L toggling with the actual minimum speed appears in the display Now all parameters can be programmed as shown in the table below Push It appears in the display Remarks ehb software version f e H22 L to...

Page 96: ... between IPU and actual value Adjust your value IPU toggling between IPU and new value Pulses per revolution Total operating hours New value of IPU is accumulated Programming is done Table 1 If you do not push a button for a period longer than 60s the programming mode will be exited automati cally New values are accumulated after pushing the S button Programmed values keep accumulated even after p...

Page 97: ...sing and move the wire from terminal KO to terminal KS or vice versa Connector arrangement Picture 2 9 General hints Interrupting the programming Did you interrupt the programming by turning off the operating voltage or by not pushing a button for longer than 60s all changes which were made before the S button was pushed will remain programmed S button has been pushed unintentionally Did you push ...

Page 98: ...epted Y Vertrieb 01 Produkte 01 Produktinformationen Vertrieb HC 960 Betriebsanleitung HC 960_BA_V1 2_EN docx Bedienungsanleitung doc Stand Version 25 02 2005 00 Layout Gottschalk Ehelec nts 000 EHELEC Iso 9001 Formblätter Vorlagen 10 Amphenol connector ...

Page 99: ...1 2 8 10 Y Vertrieb 01 Produkte 01 Produktinformationen Vertrieb HC 960 Betriebsanleitung HC 960_BA_V1 2_EN docx Bedienungsanleitung doc Stand Version 25 02 2005 00 Layout Gottschalk Ehelec nts 000 EHELEC Iso 9001 Formblätter Vorlagen 11 AMP connector ...

Page 100: ...ätter Vorlagen 12 Harting connector 13 Technical data Dimensions 80 x 80 x 60 mm Display LCD 4 digits 13mm Operating voltage 8 30V Feeder output Max 6A Temperature range 25 85 C Hour meter in total 0 9999 h Hour meter per day 0 99 99 h Speed meter 1 2700 rpm refer to table 1 or 2 Minimum speed 1 2700 rpm refer to table 1 or 2 Normal speed 1 2700 rpm refer to table 1 or 2 Maximum speed 1 2700 rpm r...

Page 101: ...ing The unit is to be shipped either in its original packaging or in suitable sturdy alter native packaging Improper packaging is regarded as negligence and results in any claims for repair under guarantee being forfeited Maintenance The device requires no maintenance and no special upkeep over its entire service life Opening the device The HC 960 contains no parts that can be maintained replaced ...

Page 102: ...r Vorlagen 15 Repairing of devices Should the device require repair work please return it to ehb electronics gmbh Hans Böckler Str 20 30851 Langenhagen Germany Please make sure that you include a written fault description This will considerably facilitate the fault identification process for the service personnel and thus ensure a quicker turnaround time for the ehb SMARTdisplay 30 Alternatively y...

Page 103: ...umentenart Technische Dokumentation Version 1 1 Erstellt am 27 02 07 Autor Mühlhausen ehb electronics gmbh Hannover Revisions Version Bearbeitung am von 1 0 Überarbeitung 23 06 06 Mü 1 1 Hinzufügen des Hartingsteckers 27 02 07 Mü 1 1 Text edited formatting 27 06 17 hag 1 2 Adaption Important information on use 04 12 2017 Hk hag 17 Manufacturer and service address Tel 49 511 12 32 07 0 Fax 49 511 1...

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Page 107: ...ed level sensor vitesse de rotation capteur 1 7 958957 Kabel Drehzahlsensor cable speed level sensor le câble vitesse de rotation capteur 2 8 21507 Ventilstecker valve connector valve fiche 2 9 80146 Kabel cable câble 4m 40201 Steuereinheit HC960 control unit HC960 unité de contrôle HC 960 1 972301 Siemens Logo Siemens Logo Siemens Logo 1 Die mit einem gekennzeichneten Teile sind nicht abgebildet ...

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Page 109: ...VI Original Ersatzteile Original spare parts Pièces de rechange d origine ...

Page 110: ...e mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons précédées du signe ne sont pas représentées Hydraulikanlage Hydraulic system Circuit hydraulique ...

Page 111: ...bung screwing joint de tuyeau 1 22 19192 Hydraulik Meßanschluß gauge slide joint de mesure 1 24 9779 Hydraulik Verschraubung screwing joint de tuyeau 2 25 9795 Winkelverschraubung screwing joint de tuyeau 1 26 9795 Winkelverschraubung screwing joint de tuyeau 2 27 9661 Winkelverschraubung screwing joint de tuyeau 1 28 9557 Hydraulik Pumpe pump pompe 1 30 19475 Hydraulikmotor motor moteur 1 31 9610...

Page 112: ...Steuerblock Walvoil SDM 105 1 control valve Walvoil SDM 105 1 soupape de controle Walvoil SDM 105 1 ...

Page 113: ...entil pressure control valve soupape de pression 1 7 965132 Kompensator Kit compensator kit kit compensateur 1 8 21142 Verschlußstopfen plug bouchon d étanchéite 3 9 961048 Steuerblock kpl control valve cpl soupape de controle cpl 1 961642 Dichtsatz kpl gasket kit kit joints 1 Die mit einem gekennzeichneten Teile sind nicht abgebildet Bauatbedingte Bildabweichungen möglich Parts marked are not sho...

Page 114: ...Pumpenantrieb hydraulic pump drive Propulsion pour pompe hydraulique ...

Page 115: ... 9 15131 Sechskantschraube hexagon screw vis à six pans creux 2 10 3054 Schnorrsicherung washer rondelle 2 11 20021 Scheibe washer rondelle 2 12 10043 Schraube screw boulon 1 13 9183 Schnorrsicherung washer rondelle 1 14 10264 Scheibe washer rondelle 1 15 2544 Excenter excentric l excentrique 1 Die mit einem gekennzeichneten Teile sind nicht abgebildet Bauatbedingte Bildabweichungen möglich Parts ...

Page 116: ...A141 Vorgelege Reduction Gear Reducteur ...

Page 117: ...age 1 10 3054 Scheibe serrated lock washer rondelle 1 11 14603 Zentrierbuchse bushing douille 1 12 14601 Keilscheibe pulley poulie 1 13 16473 Sicherungsring spring ring joint d arret 1 14 17414 Vorgelegehalter bracket for reduction gear support pour poulie 1 15 40444 Keilriemen v belt courroie 2 16 10043 Schraube screw boulon 2 17 2175 Federring spring ring rondelle elastique 2 18 9157 Scheibe was...

Page 118: ...Hauptwelle Main Shaft Arbre Principal ...

Page 119: ...32 Nilosring ring rondelle 1 12 10534 Hauptwelle main shaft arbre principal 1 13 Messerscheibe chipper disc volant á fenêtres 1 14 2012 Paßfeder fitting key languette 1 15 1999 Sechskantschraube hexagon head screw boulon 2 16 1998 Stoppmutter nut ecrou 2 17 10150 Drahtschutzring protection ring manchon a protection 1 18 5407 Seegerring Seeger circlip ring circlip 1 19 10417 Schutzring protection r...

Page 120: ...2 Messer Fensterscheibe chipper disc volant à fenêtres Bauartbedingte Bildabweichung möglich Deviations from figures possible Differences symboliques possibles ...

Page 121: ...nterlage 1 5mm knifes washer 1 5mm câle pour couteau 1 5mm 2 8 10630 Messerunterlage 2 0mm knifes washer 2 0mm câle pour couteau 2 0mm 2 8 10629 Messerunterlage 2 5mm knifes washer 2 5 mm câle pour couteau 2 5mm 2 9 10069 Senkrechtes Mundstück vertical counter knife embout de débit vertical 1 10 10338 Innensechskantschraube screw boulon 11 11 16258 Sechskantschraube screw boulon 1 12 6120 Federrin...

Page 122: ...Walzenantrieb roller drive transmission à rouleau ...

Page 123: ...her rondelle de butée 1 25 958051 Laufrolle caster galet de roulement 2 26 40321 Rillengabel hub yoke moyeu de forche 2 27 40322 Gabel mit Profilrohr yoke with tube mâchoire avec tube 2 28 40320 Nabengabel hub joint coupling mâchoire à verrouillage rapide 2 29 583 Stehlager pedestal bearing chaise palier 1 30 40318 Kreuzgarnitur universal joint shaft articulation 4 31 40317 Aufsteckgabel quick dis...

Page 124: ...Einführtrichter klappbar infeed chute tremie d alimentation ...

Page 125: ...exagon screw vis à six pans creux 2 12 80963 Scheibe washer rondelle 2 13 80945 Federring spring ring rondelle élastique 2 14 83852 Hutmutter cap nut cap écrou 1 15 7128 Sechskantmutter hexagon nut ecrou 1 16 2104 Scheibe washer rondelle 1 17 10872 Lärmschutzvorhang rubber curtain rideau 1 18 10873 Schraubleiste threaded flange plaque à vis 1 2265 Sechskantmutter hexagon nut ecrou 4 2104 Unterlegs...

Page 126: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Auswerfer ejector goulotte d ejection ...

Page 127: ...gon screw vis à six pans creux 4 21 2175 Federring spring ring rondelle élastique 4 22 22042 Unterlegscheibe washer rondelle 8 23 16979 Sechskantschraube hexagon screw vis à six pans creux 1 24 1878 Sechskantschraube hexagon screw vis à six pans creux 2 25 2324 Sechskantmutter hexagon nut écrou hexagonal 3 26 20021 Unterlegscheibe washer rondelle 6 27 16537 Knebelmutter handel poignée 1 28 22061 U...

Page 128: ...Jensen GmbH Bahnhofstraße 20 22 D 24975 Maasbüll Tel 04634 9370 0 Telefax 04634 1025 eMail info jensen service de http www jensen service de ...

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