Jabiru Aircraft
Pty Ptd
Aircraft Service Manual
Jabiru J230-C
REVISION
0
Dated : Feb 2006
Issued By: RAS
Page: 4 of 171
L:\files\Technical_manuals\J230_J430\J230.J430_Work_files\J230-C_Tech_Rev_1.doc
Print Date: 14/01/2009 4:41:00 PM
1
Table of Contents
1
TABLE OF CONTENTS ......................................................................................................................................... 4
1.1
T
ABLE OF
F
IGURES
...............................................................................................................................11
1.2
L
IST OF
T
ABLES
....................................................................................................................................12
2
SECTION 2 – SERVICE MANUAL ..................................................................................................................... 13
2.1
LIST
OF
EFFECTIVE
PAGES ............................................................................................................13
2.2
GENERAL
DESCRIPTION.................................................................................................................14
2.3
OWNER
MAINTENANCE ..................................................................................................................14
2.3.1
J230-C.........................................................................................................................................14
2.4
AIRCRAFT
SPECIFICATIONS ..........................................................................................................14
2.5
CENTRE
OF
GRAVITY
LIMITATIONS...............................................................................................14
2.6
TORQUE
VALUES .............................................................................................................................15
2.7
A
IRCRAFT
S
PECIFICATIONS
...................................................................................................................15
2.8
RECOMMENDED
TORQUE
VALUES
(
IN FIBREGLASS
)......................................................................17
2.9
A
IRCRAFT STRUCTURE
..........................................................................................................................17
3
SECTION 3 - GROUND HANDLING, SERVICING, LUBRICATION & INSPECTION ............................. 18
3.1
GROUND
HANDLING ........................................................................................................................18
3.1.1
Towing.........................................................................................................................................18
3.1.2
Jacking ........................................................................................................................................18
3.1.3
Hoisting .......................................................................................................................................19
3.1.4
Levelling ......................................................................................................................................20
3.1.5
Parking ........................................................................................................................................20
3.1.6
Tie Down .....................................................................................................................................20
3.1.7
Flyable Storage ...........................................................................................................................20
3.1.8
Returning Aircraft to Service .......................................................................................................21
3.1.9
Temporary or Indefinite Storage .................................................................................................21
3.1.10
Inspection During Storage...........................................................................................................22
3.1.11
Returning Aircraft to Service .......................................................................................................22
3.2
WEIGHING.........................................................................................................................................23
3.2.1
Scale locations ............................................................................................................................23
3.2.2
Procedure....................................................................................................................................23
3.3
SERVICING........................................................................................................................................24
3.3.1
Engine Servicing Schedule .........................................................................................................24
3.3.2
other Servicing ............................................................................................................................25
3.3.3
Fuel .............................................................................................................................................25
3.3.4
Fuel Drain....................................................................................................................................25
3.3.5
Carburettor Air Filter....................................................................................................................25
3.3.6
Battery.........................................................................................................................................25
3.3.7
Tyres ...........................................................................................................................................25
3.3.8
Hydraulic Brakes .........................................................................................................................25
3.4
CLEANING .........................................................................................................................................26
3.4.1
Windshield and Windows ............................................................................................................26
3.4.2
Interior Surfaces..........................................................................................................................26
3.4.3
Exterior Surfaces.........................................................................................................................26
3.4.4
Aluminium Surfaces ....................................................................................................................27
3.4.5
Engine and Engine Compartment ...............................................................................................27
3.4.6
Propeller......................................................................................................................................27
3.4.7
Wheels ........................................................................................................................................27
3.5
LUBRICATION ...................................................................................................................................27
3.5.1
Wheel Bearing – Mains and Nose...............................................................................................27
3.6
INSPECTION .....................................................................................................................................28
3.6.1
Inspection Intervals .....................................................................................................................28
3.6.2
Inspection Charts ........................................................................................................................28
3.6.3
INSPECTION GUIDELINES .......................................................................................................28