Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
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Dated : 28/10/2014
Issued By: AS
Page: 183 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
9.10.7 Top End Subassembly H
– Final Assembly
Table 32
– Top End Build Sheet H
No.
Details
Para
Initials
Checked By
Date
H1
Place all through bolts in crankcase for cylinder bases
H2
Apply Loctite 518 to cylinder base flanges.
H3
Fit piston and cylinder Assemblies. Check circlips
H4
Stage H1 - Stage Inspection of Assembly
-
H5
Tension the cylinder base studs/bolts
H6
Fit pushrods and valve gear. Set gap per Table 12
(solid lifter engines)
H7
Apply Loctite 515 to sump sealing faces & fit to cases.
H8
Apply Loctite 515 to induction manifold sealing faces.
Assemble and fit to sump.
H9
Apply Loctite No. 2 to induction tubes & fit to induction
manifold.
H10
Apply Loctite 515 to sealing faces and fit engine mount
plate and gearbox housing
H11
Fit flywheel, alternator mount plate and ignition coils
H12
Fit Carburettor assembly
H13
Fit fuel pump. Apply Loctite 515 to sealing faces.
Apply Loctite 243 on fuel pump screws.
H14
Fit exhaust system
H15
Stage H3 - Stage Inspection of Assembly
I hereby certify that the above subassembly has been assembled in accordance with the applicable Jabiru
Pty Ltd Instructions and Maintenance procedures.
Signed:
Date:
for Jabiru Aircraft Pty Ltd
9.10.8 Top End
– Engine Ground Run-In Procedure
Use the procedure given in Table 24
9.10.9 Top End
– Engine Post Run Procedure – Stage J
Use the procedure given in Table 25