ITOH DENKI POWER MOLLER PLUS F-RAT-NX75 Manual Download Page 6

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Original notice - A1.20

F-RAT-NX75 Technical document

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For parts names in sentences, refer to 6. Structures (P.21).

Safety precautions

3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection

Safety precautions

Advance preparation

Product check

Structures

Installation/Wiring

Control/Operation

Maintenance/Inspection

oubleshooting

Appendix

Summary of Contents for POWER MOLLER PLUS F-RAT-NX75

Page 1: ...Read this manual before use Right Angle Transfer Module Technical document Make sure to read this manual carefully before using and start using only after you have understood all the product s functio...

Page 2: ...ith ribbed bottom in plastic or metal For tote with not flat bottom please consult us Load Switch to the diverting direction Discharge Switch to the straight direction Operation description when diver...

Page 3: ...1 7 1 1 7 3 1 7 4 1 7 4 1 1 7 4 2 of the European machinery safety standard It does not comply with purposes beyond risk category 3 or higher 1 European machinery safety standards 2 This indicates tha...

Page 4: ...ns Read this manual Product check Perform maintenance and inspection based on corresponding parts Yes Maintenance Inspection Take appropriate measures based on the corresponding symptoms Troubleshooti...

Page 5: ...g the transfer surface 8 5 About the initial position setting teaching of the transfer surface 8 6 Program example 8 7 What to do before operation Maintenance Inspection 9 1 Driver card LED display an...

Page 6: ...ecautions 3 1 General precautions 3 2 Precautions on installation 3 3 Precautions on wiring 3 4 Precautions related to control 3 5 Precautions related to operation 3 6 Precautions on maintenance and i...

Page 7: ...the following symbols and explained below WARNING This indicates a high possibility that severe injury or even death may result CAUTION This indicates a high possibility that injury or only property d...

Page 8: ...tion or leakage occurs Never remodel the product and or driver cards Failure to follow this could result in serious accidents Do not touch the product when it has just stopped operation Failure to fol...

Page 9: ...could result in malfunction re and or injury Turn o the power supply to the product before moving and or installing the product and performing maintenance and inspection excluding those during operati...

Page 10: ...the suspended load from being lost and or falling Also have only qualified workers conduct the operation Improper hoisting could result in serious accidents Do not hoist this product with goods loaded...

Page 11: ...nimum leftmost Factory setting When attaching or removing connectors turn off the power first securely hold connectors and perform operation Also do not apply excessive force to the driver card connec...

Page 12: ...nt such as gloves Failure to follow this could result in hands getting injured by metal parts At the start up inspection shut o the power and perform inspection excluding inspection to be performed wh...

Page 13: ...roller drive belts have been mounted properly Check that there is no friction between the moving parts or between the moving and fixed parts Check that screws covers previously removed have been secu...

Page 14: ...4 Advance preparation 4 Advance preparation F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection...

Page 15: ...ng an earth leakage breaker select one that is inverter corresponding Some invert er non corresponding earth leakage breakers could result in malfunction since they may recognize high frequency compon...

Page 16: ...this product it may cause the supply voltage leading malfunction or damage Be sure to use the power supply with a capacity larger than the rated power of this product For the power supply unit use an...

Page 17: ...14 60 L 5 Male side Female side 37 37 5 32 5 MDR extension cable option Size 6040 7540 9040 6050 7550 9050 370 mm 470 L X 400 500 6060 7560 9060 6070 7570 9070 570 670 600 700 6080 7580 9080 770 800 F...

Page 18: ...1 20 18 5 Product check Product check F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Trouble...

Page 19: ...on and or looseness of screws etc Product label details Model If any abnormalities are found contact the supplier immediately Checking the model FLA T RIG HT AN GLE TRA NS FER F RA T NX 75 F E N RAT A...

Page 20: ...d 3 3 Cross recessed head SW screw M4 x 15 Hex nut M4 1 Driver card HBM 201BP Driver card CB 016BP7 5 6 7 8 9 0 1 2 3 4 VR1 ACC VR2 DEC STATUS ERR PWR 5 L H SPEED 6 5 4 0 1 9 8 7 2 3 1 AUTO MANU 3 DIR...

Page 21: ...e A1 20 21 F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix 6 Structu...

Page 22: ...sfer MDR M1 Product designation Roller transfer MDR M2 FLAT RIG HT AN GL E TR AN SF ER F RA T NX 75 F E N RA TED INP UT DC 24V V V PAY LO AD ma x SER IAL No ITOH DEN KI CO LTD MAD E IN JAPA N 19 02 07...

Page 23: ...Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix 7 Installation Wiring L Installation Wiring 7 1 Be...

Page 24: ...Wiring Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 1000 1100 1300 Guide for cable marginal projecting length mm M1 Carrier...

Page 25: ...0 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 1000 900 1300 Size 6060 6070 Cable Cable 595 695 670 Mounting hole position...

Page 26: ...200 1100 1200 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 1000 700 1300 Size 6080 7540 745 700 Mounting nut position 370 M...

Page 27: ...MDR 850 900 1200 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 850 1000 1200 Size 7550 7560 Cable Cable 595 570 Mounting ho...

Page 28: ...200 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 850 800 1200 Size 7570 7580 Cable Cable 745 795 770 Mounting hole position...

Page 29: ...tching MDR 700 1000 1100 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 700 1100 1100 Size 9040 9050 Cable Cable 125 Transfer...

Page 30: ...700 800 1100 Guide for cable marginal projecting length mm M1 Carrier wheel transfer MDR M2 Roller transfer MDR M3 Drive switching MDR 700 900 1100 Size 9060 9070 895 695 670 Mounting hole position 85...

Page 31: ...Cable 895 795 770 Mounting hole position 850 Mounting nut position 22 5 12 5 75 75 75 75 75 75 75 75 75 75 17 842 Pipe size 125 Transfer surfac 95 22 5 44 22 5 22 5 4 Mounting nut M8 Excluding projec...

Page 32: ...201 10P extension cable ACE CBM A 3 23 5 6 7 8 9 0 1 2 3 4 59 122 129 4 5 4 5 40 38 5 47 18 6 5 4 0 1 9 8 7 2 3 CBK 109F VR1 ACC VR2 DEC STATUS ERR PWR 5 L H SPEED 1 AUTO MANU 3 DIRECTION 2 INT EXT 4...

Page 33: ...talling the F RAT main unit 1 2 3 4 When lifting hold the bottom of this product Do not hold the moving parts such as rollers belt transfer parts or lifting sections Check the direction of V ribbed pu...

Page 34: ...74 To mount stays on the frame use their mounting holes and mount them using a tightening torque of 12 to 15 N m If users do not use the stays be sure to use the mounting holes on the F RAT main unit...

Page 35: ...driver cards Connection between the F RAT main unit and driver cards Mounting sensors control devices and power supply units 7 3 Wiring 1 5 1 9N m HBM 201 M1 M1 M3 M3 M2 M2 Roller MDR Drive switching...

Page 36: ...Input 2 1 0V DC24V Connector descriptions Motor pulse output Error signal output MDR external speed setting MDR rotation direction switching MDR RUN STOP CBK 109 M1 For carrier wheel transfer Connect...

Page 37: ...0V CB 016BP7 24V 0V 0 10V IN DC24V CN2 CN1 IN 24V 1 RUN 3 V IN 2 DIR 4 ERR 5 PLS 0V 2 1 5 4 3 2 1 Connector descriptions CB 016 M2 For roller transfer CB 016 Wiring for CB 016 Wiring for CB 016 Power...

Page 38: ...the initial setting of the transfer surface position Teaching must be performed after the power is turned on HBM 201 M3 For drive switching HBM 201 Wiring for HBM 201 Wiring for HBM 201 Power connect...

Page 39: ...power is supplied to driver cards from the power connector CN1 Connect customer prepared power cables of zone and area sensors for loading and discharging Turn the driver card volume to the following...

Page 40: ...tching the transfer surface 8 5 About the initial position setting teaching of the transfer surface 8 6 Program example 8 7 What to do before operation 42 46 47 49 50 51 52 F RAT NX75 Technical docume...

Page 41: ...ction CN2 1 Carrier wheel transfer MDR M1 CB 016 CBK 109 M2 HBM 201 M3 Roller transfer MDR Drive switching MDR F RAT zone sensor Area sensor for discharging Carrier wheel transfer direction CN2 1 RUN...

Page 42: ...sfer MDR Stop running the roller transfer MDR loading complete Start to switch to the carrier wheel surface Switching to the carrier wheel surface complete HBM 201 Signal input to CN2 4 HBM 201 Stop s...

Page 43: ...OUT1 CN2 1 ON OFF ON OFF OUT2 CN2 2 INPUT1 CN2 4 ON OFF ON OFF INPUT2 CN2 5 NO YES F RAT zone sensor Transfer surface switch The following operation is for when the rotation direction setting SW1 3 fo...

Page 44: ...sor Area sensor for discharging Zone sensor for the discharge conveyor F RAT zone sensor Turn on the power Load Discharge Set the initial position of the transfer surface Transfer surface switch Trans...

Page 45: ...N OFF ON OFF OUT2 CN2 2 INPUT1 CN2 4 ON OFF ON OFF INPUT2 CN2 5 Turn on the power Load Discharge Set the initial position of the transfer surface Transfer surface switch Transfer surface switch Prepar...

Page 46: ...N2 IN IN M1 CBK 109 M2 CB 016 Switching the transfer direction Switching the transfer direction When changing the direction check the F RAT main unit installation direction The transfer direction cann...

Page 47: ...setting External speed setting Set SW1 2 to OFF Set SW1 5 and SW5 1 1 1 2 2 Turn SW1 2 ON Input the voltage to CN2 3 1 2 2 M1 Carrier wheel transfer M2 Roller transfer 8 3 Changing the transfer speed...

Page 48: ...eed accuracy 3 Speed accuracy 3 Setting Rated Setting Rated M1 Carrier wheel speed M2 Roller speed External voltage Input V External voltage Input V 9 6 9 9 9 1 9 4 8 6 8 9 8 1 8 4 7 6 7 9 7 1 7 4 6 6...

Page 49: ...e status Output CN2 4 Output CN2 5 Input CN2 1 Input Output Output Input Input CN2 2 M3 Drive switching MDR Run in the roller surface direction Stop Run in the carrier wheel surface direction M3 Drive...

Page 50: ...r OFF Power ON Teaching operation Teaching complete Roller surface on standby OFF OFF OFF ON ON OFF OFF OFF OFF OFF PLC HBM 201 M3 CN2 4 Refer to CN2 CN2 5 CN2 1 CN2 2 Teaching operation Carrier Wheel...

Page 51: ...face switch input RUN STOP RUN STOP Zone sensor for the load conveyor ON OFF Input PLC Input Input Input Input Input Output Output Output 5 2 1 4 3 Basic operation example V ribbed pulley Operation by...

Page 52: ...s looseness wear on the surface Driver card Damage deformation Screw looseness on secured positions Mounting failure for driver cards and connectors Damage to cables Wiring failure Contact the supplie...

Page 53: ...sfer speed may not reach the specified value depending on ambient temperature When the carrier wheel cassette has been replaced perform running operation thoroughly to eliminate any bends from belts W...

Page 54: ...Before replacement work 9 3 Replacement of MDR for roller transfer idlers roller drive belts 9 4 Replacement of the carrier wheel cassette 55 58 60 65 F RAT NX75 Technical document Safety precautions...

Page 55: ...r supply voltage has been 15V or less for 1sec or decreases to 15V or less 5 times within 500ms Low voltage error A A When 4sec or more have elapsed after an error occurs release the error signal DQG...

Page 56: ...CN2 4 Error signal SW1 4 OFF SW1 4 ON PWR Green A M Automatic recovery setting SW1 1 OFF factory setting Manual recovery setting SW1 1 ON A M How to release error signals Recovery operation MDR discon...

Page 57: ...ng the following measures Turn CN2 4 INPUT1 OFF and ON Turn CN2 4 INPUT1 and CN2 5 INPUT2 OFF and ON Turn CN2 5 INPUT2 OFF and ON Thermal error Driver card temperature is 85 C or more or MDR temperatu...

Page 58: ...sette Size 40 type On the side of V ribbed pulley On the side of V ribbed pulley On the side of V ribbed pulley On the side of V ribbed pulley On the side of V ribbed pulley Replacement parts Product...

Page 59: ...ller transfer 60XX 75XX 90XX All width All width All width 60m min 60m min 60m min PM486FE0600542XRNT N000 PM486FE0600692XRNT N000 PM486FE0600842XRNT N000 Idler roller for roller transfer 38 48 6 All...

Page 60: ...nd remove the hold cover from the F RAT main unit 1 1 2 Remove idlers Push deeper the spring loaded shaft of the idler using the tip of a slotted screwdriver etc 1 Remove idlers in order from the edge...

Page 61: ...e mounting bracket be careful not to damage the cable The roller drive belt can be removed easily by pulling it while turning the idler Figure seen from the side Push the spring loaded shaft until it...

Page 62: ...sfer MDR Fixed hole Pull the power cable off the fixed hole Mounting roller transfer MDR idlers roller drive belts Fixed hole Put the attaching shaft of the roller transfer MDR into the fixed hole Pas...

Page 63: ...ion for drive belts refer to the figure below Groove over which the belt is put Mount the roller drive belt Fit into the frame attaching shaft Notch Mount the idler 1 The mounting position of the roll...

Page 64: ...nt the hold cover in the reverse of the procedures on page 60 Remove the hold cover 1 Make sure to mount the hold cover so that the roller drive belt can be seen Hold cover Roller drive belt 3 2N m Pu...

Page 65: ...ty precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix Tools to be used Slotted screwdriver 8 mm 19 mm wrench...

Page 66: ...on Troubleshooting Appendix Mount the replacement carrier wheel cassette with hex bolts at four positions circled in the figure and secure it Check the model of the removed carrier wheel cassette and...

Page 67: ...0 67 F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix 10 Troubleshoot...

Page 68: ...Installation Wiring P 23 7 Installation Wiring P 23 7 Installation Wiring P 23 Has the initial setting teaching setting been performed Perform the initial setting teaching setting P 50 Is ERR LED Red...

Page 69: ...re there any carrier wheels rotating slower than others Replace the carrier wheel cassette including the slow rotating wheels When discharging trays get stuck or cannot be transferred When discharging...

Page 70: ...d the external speed by the voltage input to CN2 3 on CBK 109 CB 016 Have you changed the internal speed with the switch on CBK 109 CB 016 Check the external and internal speed settings and change the...

Page 71: ...tice A1 20 71 Appendix Appendix F RAT NX75 Technical document Safety precautions Advance preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooti...

Page 72: ...s Altitude No corrosive gas Atmosphere 0 5G or less Vibration Indoor Installation location 0 5 or less Mounting surface tilt inclination 70dB 2 according to the definition of IEC60640 1 UL840 Sound le...

Page 73: ...or less 15 msec or less Protection Static current Model Power supply voltage Wire diameter N NPN P PNP CBK 109F N NPN P PNP HBM 201B 0 06A 0 06A 0 03A N NPN P PNP Appendix 1 Product specifications 0 8...

Page 74: ...at the plate is inserting inside the looms at each side of the module 1 2 3 Each alphabet A B C or D indicates the type of the cassette Refer to page 58 Size 6040 7540 9040 6050 7550 9050 370 mm 470 L...

Page 75: ...rial run by the single unit trays may flow to this product Stop the surrounding conveyor operation before starting operation 7 Operation Top panel of the product All during operation Workers may step...

Page 76: ...then return to start position i e wheels rollers wheels sec Discharge time graph 1 additional time depending on the weight of the package table1 From reception of the package until the next package i...

Page 77: ...hereby declares that the product series F RAT NX75 transfer module is an incomplete machine as defined in the EC Machinery Directive and therefore does not fully meet the requirements of this Directiv...

Page 78: ...Original notice A1 20 Technology for tomorrow www itoh denki com ITOH DENKI 490 Av des Jourdies P A E les Jourdies 74800 St Pierre en Faucigny France Phone 33 0 4 50 03 09 99 Fax 33 0 4 50 03 07 60...

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