Isel EuroMod 30 Assembly Instruction Manual Download Page 4

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CNC Base machinery / CNC machinery: Type EuroMod

Assembly instruction / Operating instruction for EuroMod 30, 45, 65

page 3

Contents

Introduction ............................................................................................................ 5

Intended use and reasonably foreseeable misuse ............................................. 7

Safety information ................................................................................................. 9

Scope of delivery / distribution state (QA) ........................................................ 11

4.1

Standard scope of delivery ......................................................................... 11

4.2

Delivery status from the factory (quality management) .............................. 12

Installation and connection of the CNC machine ............................................. 14

5.1

Space requirements ................................................................................... 14

5.2

Transport of the CNC machine ................................................................... 16

5.3

Put up the CNC machine ............................................................................ 16

5.4

Enclosure ................................................................................................... 18

5.4.1

Enclosure with sliding door and safety interlock on CNC machinery

5.4.2

Mounting of suitable protective measures at CNC base machinery

5.5

Cabling and compressed air connection .................................................... 19

Initial operation .................................................................................................... 20

6.1

Preliminary ................................................................................................. 20

6.1.1

Operating elements

6.1.2

Coordinate system and work piece zero point

6.1.3

Assignment of the motion axes

6.1.4

Reference point, machine zero point and home position

6.1.5

Work piece mounting resp. clamping

6.1.6

Portal machinery (CNC machinery of type EuroMod)

6.1.7

Flatbed machinery (CNC machinery of type FlatCom or OverHead)

6.2

Operation modes ........................................................................................ 23

6.3

Cover lock, Cover unlock, Cover interlock .................................................. 24

6.4

CNC operating panel .................................................................................. 26

6.4.1

CNC operating panel

– right side: button for PC boot / shut down

6.4.2

CNC operating panel

– front side: operating elements

6.4.3

CNC operating panel

– left side: USB connectors (female)

6.5

CNC control software: Installation and starting........................................... 31

Summary of Contents for EuroMod 30

Page 1: ...l Tel 06659 981 0 Fax 776 Assembly Instruction for CNC base machinery partly completed machinery Operating Instruction for CNC machinery complete machinery Type EuroMod Models EuroMod 30 45 65 CNC Machine EuroMod 45 with tooling spindle and 4th Axis Rotational axis ...

Page 2: ...rtant notes Ignoring this symbol leads to damages and malfunctions of the machinery Information This symbol indicates important information and notes Observe the safety instructions Before you put into operation the CNC machine CNC base machine EuroMod work with the machine or make additions or changes to with the wiring of the machines electrical control cabinet in the housing of the machine make...

Page 3: ...ection B is valid For all other machinery parts and components be applied to the CE safety directives initial operation are prohibited until all appropriate requirements are met The company isel Germany AG assumes no responsibility or liability if you make any changes without the consent of the manufacturer of the machine that affect the CE conformity of the machine The EMC test is valid only for ...

Page 4: ...rotective measures at CNC base machinery 18 5 5 Cabling and compressed air connection 19 6 Initial operation 20 6 1 Preliminary 20 6 1 1 Operating elements 20 6 1 2 Coordinate system and work piece zero point 20 6 1 3 Assignment of the motion axes 21 6 1 4 Reference point machine zero point and home position 21 6 1 5 Work piece mounting resp clamping 22 6 1 6 Portal machinery CNC machinery of type...

Page 5: ...ubrication of the X axis 36 9 2 4 Lubrication of the Y axis 37 9 2 5 Lubrication of the Z axis 38 10 Faults 39 11 Remote diagnosis 41 12 Technical Data of CNC Machine CNC Base machine 42 12 1 Clamping area and traversing range 42 12 2 Mechanical values electrical values 43 12 3 Sound pressure level 43 13 Declaration of Conformity or Declaration of Incorporation 44 13 1 Declaration of Conformity fo...

Page 6: ... the special order number at the manufacturer isel Germany AG The customer can request this protocol All CNC base machinery CNC machinery are surveyed with circle form tester QC10 from Renishaw in all three interpolation planes resp Laser interferometer As presupposition for your work you need basic knowledges in CNC technics and PC application It would be good to know also the terminology of the ...

Page 7: ...t tool no clearly definition of application purpose this CNC base machine is delivered without CE mark for this CNC base machine the Declaration of Incorporation is valid Example CNC machine EuroMod 45 complete machine equipped with tool milling spindle so applicable for milling or drilling this CNC machine is delivered with CE mark for this CNC machine the Declaration of Conformity is valid ...

Page 8: ...g tool engraving tool usage for engraving tool metering device usage for metering tool water jet nozzle usage for water jet cutting The manufacturer isel Germany AG is able to effect a legal prescribed risk assessment for the CNC machines CNC machines will be delivered with a machinery enclosure isel CNC base machine In the new at 29 12 2009 legally binding machine directive 2006 42 EC is the term...

Page 9: ...tainless steel only engraving or a processing with low cutting forces is possible o It shall not be used milling spindles with a toolholder greater than ISO 25 or HSK 25 hollow shank taper The speed of the spindle drive may not be higher than the corresponding processing speed for the material o All machines are designed for milling spindles spindle machining induction motor with a maximum of 3 kW...

Page 10: ...plementation of suitable protection actions as result of your risk assessment Those actions have to comply with all safety requests of MD 2006 42 EU Be always careful that work pieces are tightly clamped The use of save and suitable parts devices for work piece clamping is one of the tasks of the operator Unsave or not suitable devices for work piece clamping can cause unfasten of work piece from ...

Page 11: ...ons Those persons have to be informed by a special instruction about possibly appearing endangerments especially residual risk Flowing water must not be used for cooling For cooling purpose only special cooling equipment refer to the chapter accessory may be used This cooling equipment has to generate water fog or an air flow for cooling effect No drops of cooling medium may appear or flow under t...

Page 12: ...roller CAN PC or Industry PC o System module ISM10 Safety module CAN I O module 24 VDC power supply Machinery documentation with the following parts o This Assembly instruction for CNC base machinery Operating instruction for CNC machinery o Operating instruction for system module iSM10 Servo motor power amplifiers iMD10 IMD20 or IMD40 PC based CNC Controller iSR20 or iSR30 and CNC control panel o...

Page 13: ...ed in the diagnostic software and the errors with their size and the corresponding impact on the overall accuracy are shown in graphical tabular form The form of recognized circles in all three interpolation planes XY XZ YZ provides guidance on any existing machine error tracking error position tolerance straightness error perpendicularity measure error backlash quadrant transitional circular form...

Page 14: ...h the available lenses extensive opportunities for static and dynamic tests are available e g the identification of the real velocity profile v v t of a linear axis and thus the proof of the continuity of meaningful signal curve picture velocity profile of a linear axis with jerk limitation The position measurement is the most commonly performed measurement on a machine The laser measuring system ...

Page 15: ...e for the machine is limited to the outer dimensions of the machine the controller cabinet and the CNC control panel as well as enough space in front or side of the machine to operate it and to be able to set up The sliding door of the machine hood opens downward so you need no additional space above the machine Space requirement EuroMod 30 Space requirement EuroMod 45 Operating position Operating...

Page 16: ...CNC Base machinery CNC machinery Type EuroMod Assembly instruction Operating instruction for EuroMod 30 45 65 page 15 Space requirement EuroMod 65 Operating position ...

Page 17: ...ds Use only appropriate lifting equipment fork lift trucks see picture Lift the machine only from below and do not pull up on the cover In case of a later transfer please make sure that the net cable and connection cables are not damaged Unplug the power supply cable before each transport Take care during transport that the machine is not suspended to heavy vibrations Keep the triangular key for m...

Page 18: ...m manufacturer isel Germany AG Place the machine on a plane and solid area You can compensate the unevenness of the floor table with the adjustable feet For precise alignment of the machine you need a spirit level with an accuracy of at least 0 1 mm m Save the height of the machine feet with the lock nut For safe installation of your new CNC machine on site we offer the following service CNC base ...

Page 19: ...e into operation if the enclosure is not complete intact or the polycarbonate panes are damaged 5 4 2 Mounting of suitable protective measures at CNC base machinery The delivered CNC base machinery without safety door hood resp without in the machine frame fixed transparent panes are partly completed machinery for the purpose of the directive 2006 42 EC They are delivered without a CE marking It a...

Page 20: ...ocumentation 5 The mains plug of the control cabinet is to be plugged first if the machine is ready for initial operation accessories air pressure air consumption pneumatic vacuum pump 4 6 bar 100 150 l min 1 nozzle cold air nozzle 3 10 bar 100 150 l min cover of the tool changer 3 6 bar impulse milling spindle with automatic tool change 7 5 bar impulse on the milling spindle mounted swivel unit f...

Page 21: ...NC machine is set as a right system as shown in the picture The work piece zero point P0 can be defined by the software e g via teach in or is freely programmed in the application program A yellow label on each axis marks both the axes X Y or Z as axis letter for linear axes A B or C as axis letter for rotation axis as well as the positive negative axis direction of linear axis resp positive negat...

Page 22: ...rator Z axis lift axis Z up Z down 6 1 4 Reference point machine zero point and home position The Reference point of the machine identically to the machine zero point is ex factory at the following axes positions At the back Y axis left X axis at the top Z axis The reference point is set by the hardware limit switches factory set Former EuroMod machines had a home position sensor to signal this sp...

Page 23: ...is with the moveable machine table clamping plate for the work piece So a Y motion of the work piece related to the tools top in positive Y direction Y happens toward to the operator 6 1 7 Flatbed machinery CNC machinery of type FlatCom or OverHead A flatbed machine has the following characteristic The clamping plate for the work piece is mounted tightly on the machine frame The work piece is not ...

Page 24: ...rn the key in the key switch on the operator panel to right i e to position TEST In operation mode TEST you can process a selected i e opened application program ISO PAL NCP or CNC file on your CNC machine even when the door cover is open but with the following two restrictions 1st restriction When the door cover is open the application program is processed as long as the ACK button ACKnowledge bu...

Page 25: ...om the Safety Circuit Module the last to the Safety Circuit Module when the amplifier recognizes that the driven servo motor is not outside a position feed back controlled limit The Safety Circuit Module generates i e transmits two clock signals over two outputs and receives monitors those two clock signals on two inputs When standstill of all servo motors machine axes in AUTOMATIC mode the cover ...

Page 26: ...of safety interlock Cover lock How to do cover unlock manually For special cases e g door lock defect or loss of power supply voltage of the machine you can use the triangular key enclosure of the CNC machine to open the door cover lock manually 1 Switch off the machine 2 Turn the triangular key without using great force a half turn to the left and open the door The servo motors of the machine are...

Page 27: ... can boot the Windows operating system of your Control PC inside the control cabinet Push the button on the right side of CNC operating panel to boot or shut down 6 4 2 CNC operating panel front side operating elements The operation of the CNC machine takes place using the buttons on the external hand control unit or optionally via the buttons on the CNC operating panel 4 the keyboard the mouse tr...

Page 28: ...ontrol cabinet is switched on Emergency stop button is pulled out Note 2 there chapter 4 1 4 Dialog for Status request If power supply voltage is successfully switched on the power button is lighted green 4 Start button If you press the start button the currently selected opened application program ISO PAL CNC or NCP format is started or a stopped motion of the machinery axes or the application pr...

Page 29: ...n when the door cover is open causes an EMERGENCY STOP and therewith a switch off the power voltage supply for the motor power amplifiers and for the frequency converter s driving the working spindle s 8 Mode selection switch key switch Use this switch to change between AUTO processing mode and TEST setup mode In AUTO you can open the cover or safety door of the machine only if no axis is in motio...

Page 30: ...ode alternation TEST AUTO Operating mode alternation TEST AUTO causes rev up the working spindle to previous target rpm resp the working spindle is switched on Operating mode alternation is permitted only in STOP state of the CNC machinery axes If operating mode alternates not in STOP state of the CNC machinery axes this can damage the working spindle or the work piece Attention Risk of injury The...

Page 31: ...IBU USB dongle for ProNC 6 or an external CD DVD drive This is the interface to transfer any NC data like NCP ISO PAL or CNC application programs or drawings from for a CAD CAM system from the users Desktop PC to the Control PC 3 If you want to execute an ISO or PAL application program with ProNC 6 a so called WIBU USB dongle has to be plugged to one of the two USB connectors For the execution of ...

Page 32: ... 6 Remote Operating instruction 7 in PDF format is stored on the corresponding marked installation CD and the delivered USB memory stick Use the USB memory stick also to archive your application programs and initalisation files ini resp configuration files cfg For installation of ProNC please read the operating instruction ProNC chapter 3 4 4 configuration dialog 6 For installation of Remote pleas...

Page 33: ...spray cooling unit cooling medium HL4 isel special grease for central lubrication o fat cartridge article number 299032 0002 o greaser article number 299032 0003 CAD CAM software isyCAD CAM 2 5 Galaad Kay Lancelot ProNC 6 Remote 7 accessories air pressure air consumption pneumatic vacuum pump 4 6 bar 100 150 l min 1 nozzle cold air nozzle 3 10 bar 100 151 l min cover of the tool changer 3 6 bar im...

Page 34: ... case of standard accessory is assembled and connected primed factory made The operation air pressure is 7 5 bar The tool length measuring sensor in case of standard accessory for automatically tool length measurement before or behind the tool change is mounted on the right front side of the clamping plane For setup the tool changer system including tool length measurement please pay attention to ...

Page 35: ...rd 49 0 6659 981 771 fred reinhard isel com Fax 49 0 6659 981 776 Engineering support Frank Hecht 49 0 6659 981 763 frank hecht isel com Frank Jansen 49 0 6659 981 765 frank jansen isel com Please visit our Homepage www isel germany de or order the current catalogue isel From components to Systems Our Newsletter informs you per email about new products applications and improvements In our plant in...

Page 36: ...fts in an interval of about 500 1000 hours of operation Please use the grease gun available as accessories for centralized and the associated specialty grease If you use oil please lubricate in an interval of about 100 200 hours of operation Lubricate not too much at once the wave rails and steel rails must not swim in the grease 9 2 1 Basic lubrication The drive components are lubricated at the f...

Page 37: ... of the axis 1 Move the X axis and Y axis to the centre of the traversing area and the Z Axis up to their reference position 2 Open the safety door cover of the machine and switch off the main switch of the control 3 Unplug the main power supply cable of the machine from AC net 9 2 3 Lubrication of the X axis EuroMod 30 45 65 Grease nipples at the X axis At the X axis on the machine frame fix moun...

Page 38: ...the axis Put the grease gun over the viewable and accessable grease nipple and press the grease gun When finished push the stopper back into their original position EuroMod 65 Grease nipples at the Y axis At both linear units of Y axis this axis moves the clamping plate forwards and back there is each one black or white plastic stopper It can be reached from the operating position when the door co...

Page 39: ...f the X axis there is one black or white plastic stopper at the lower side of linear unit It can be reached from the operating position when the door cover is open Under the plastic stopper there is the grease nipple for the Z axis central lubrication Pull the stopper out and lubricate the axis Put the grease gun over the viewable and accessable grease nipple and press the grease gun When finished...

Page 40: ...Note 2 there chapter 4 1 4 Dialog for Status request Emergency stop switch is unlocked unlock Emergency stop switch software works not correctly main switch not switched on switch on main switch power supply for the power amplifiers not switched on power amplifiers by pressing POWER button CAN bus connection between the CAN nodes not correctly check CAN bus cables plug ins and CAN node addresses r...

Page 41: ...or Status request Frequency converter for working spindle defect Check Frequency converter for working spindle defect wrong signaling parameters Spindle Start selected Check and modify signaling parameters Spindle Start mode selection switch in position TEST switch mode selection switch to position AUTO Door cover open Close door cover red LED at the frequency converter is blinking Fault in the fr...

Page 42: ...rnet is done in three steps 1st Step You get in touch with our service department by telephone or email to demand a consultation remote diagnosis The operator working with the CNC machine becomes participant the service technician from isel Germany acts as consultant 2nd Step The consultant will send per email the Windows program NV_o2o_Participant_EN exe to the participant The participant starts ...

Page 43: ...g door cover and without clear panes closed variant with sliding door cover and with clear panes material Polycarbonate An EuroMod base machine is always delivered without a tool In concordance with MD 2006 42 EC this is the reason why there is no clearly definition of application purpose of this base machine So EuroMod base machine is always delivered without CE mark For this CNC base machine the...

Page 44: ...blies adjustable backlash free Control cabinet 5 1 with AC net input 1 phase 230VAC 50 60 Hz 1 phase input L1 N PE Net fuses 16A slow Control cabinet 5 2 with AC net input 3 phase 400VAC 50 60 Hz 3 phase input L1 L2 L3 N PE Net fuses 10A slow Net fuses inside the System module ISM10 2 2 6 3 A slow Contact termination not fixed installation according to EN 60204 1 section 5 1 Net input connectors 1...

Page 45: ...ation results from the kind of tool mounted on a moveable axis tool milling tool usage for milling drilling tool engraving tool usage for engraving tool metering device usage for metering tool water jet nozzle usage for water jet cutting and so on In the new at 29 12 2009 legally binding machine directive 2006 42 EC the term partly completed machinery is defined as follows quote from EC directive ...

Page 46: ...rinciples EN ISO 13857 2008 Safety of machinery Safety distances to avoid reaching of dangerous regions with upper and lower extremities EN 349 1993 Safety of machinery Minimum distances to avoid bruising of parts of the body EN 953 1997 Safety of machinery Guards general requirements for the design and construction of fixed and moveable guards EN 954 1 1996 Safety of machinery Safety related part...

Page 47: ...mental terms general principles of design Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery fundamental terms general principles of design Part 2 Technical principles EN ISO 13850 2008 Safety of machinery Emergency Halt Design guidelines EN 14121 1 2007 Safety of machinery Risk assessment Part 1 Guidelines EN 60204 1 2006 Safety of machinery Electrical equipment of machi...

Page 48: ...hout tool EuroMod MP30 POS NR Artikelnummer MENGE BENENNUNG Zeich Nr Teileart Oberfläche 1 675012 0038 1 DZ3703 Untergestell EuroMod MP30 DZ3703 2 675012 1045 1 DZ 3255 2 X Axis LES22 EuroMod L 996 DZ3255 Baugruppe 3 siehe Tabelle 1 DZ 3206 3 Y Axis LES 22 EuroMod L 646 DZ3206 Baugruppe 4 675012 1052 1 DZ3729 Z Axis LES21L 596 DZ3729 Baugruppe 5 675012 3311 1 DZ 3311 3 Abdeckung 1 LES22 EuroMod DZ...

Page 49: ...pe L 570 27 639001 8 Endeinfassung 28 610019 0002 2 Blindstopfen d 16 29 675012 1722 2 DZ 1722 3 Gewindestreifen 10x3 M3 Raster100 L 225 DZ 1722 3 Blechteil verzinkt 30 675012 17222 1 DZ 1722 3 Gewindestreifen 10x3 M3 Raster100 L 425 DZ 1722 3 Blechteil verzinkt 31 675012 17224 5 DZ 1722 3 Gewindestreifen 10x3 M3 Raster100 L 625 DZ 1722 3 Blechteil verzinkt 32 675012 17227 4 DZ 1722 3 Gewindestrei...

Page 50: ...MP45 POS NR Artikelnummer MENGE BENENNUNG Zeich Nr Teileart Oberfläche 1 675012 3704 1 DZ3704 Untergestell EuroMod MP45 DZ3704 2 675012 1045 1 DZ 3255 2 X Axis LES22 EuroMod L 996 DZ3255 Baugruppe 3 675012 1046 1 DZ 3304 3 LES22 Y Axis EuroMod 45 L 996 DZ3304 Baugruppe 4 675012 1052 1 DZ3729 LES21 Z Axis L 596 DZ3729 Baugruppe 5 675012 3311 1 DZ 3311 3 Abdeckung 1 LES22 EuroMod DZ3311 Blechteil el...

Page 51: ...lippe L 990 26 630900 xxxx 4 Dichtlippe L 910 27 639001 8 Endeinfassung 28 610019 0002 2 Blindstopfen d 16 29 675012 1722 4 DZ 1722 3 Gewindestreifen 10x3 M3 Raster100 L 225 DZ 1722 3 Blechteil verzinkt 30 675012 17226 4 DZ 1722 3 Gewindestreifen 10x3 M3 Raster100 L 825 DZ 1722 3 Blechteil verzinkt 31 675012 17227 4 DZ 1722 3 Gewindestreifen 10x3 M3 Raster100 L 925 DZ 1722 3 Blechteil verzinkt 32 ...

Page 52: ...Z3255 X Achse EuroMod 60 L 1346 DZ3255 Baugruppe 3 234023 9000 1 DZ3742 Y Achse EuroMod LES4 L 1290 DZ3742 Baugruppe 4 234020 0129 1 LES 4 ohne Spindel L 1290 Baugruppe 5 675012 1052 1 DZ3729 Z Achse LES21 L 596 DZ3729 Baugruppe 6 675012 33111 1 DZ 3311 3 Abdeckung 1 LES22 EuroMod DZ3311 Blechteil eloxiert 7 675012 33121 1 DZ 3312 3 Abdeckung 2 LES22 EuroMod DZ3312 Blechteil eloxiert 8 675012 3313...

Page 53: ...eifen 10x3 M3 Raster100 L 1225 DZ 1722 3 Blechteil verzinkt 31 675012 17222 3 DZ 1722 3 Gewindestreifen 10x3 M3 Raster100 L 425 DZ 1722 3 Blechteil verzinkt 32 675012 1722 8 DZ 1722 3 Gewindestreifen 10x3 M3 Raster100 L 225 DZ 1722 3 Blechteil verzinkt 33 609011 xxxx 2 Gewindeschiene 10x4 M6 L 1225 34 609011 0925 4 Gewindeschiene 10x4 M6 L 925 35 609011 0125 12 Gewindeschiene 10x4 M6 L 125 36 6100...

Page 54: ...ermany AG 02 2009 4 Operating instruction CNC Operating panel Manual for CNC Operating panel iBP10 iBP17 isel Germany AG 07 2008 5 1 Wiring diagrams Control cabinet with isel CAN CNC Control 1 phase power supply 230 VAC Wiring diagrams and part lists for the Control cabinet with IMD10 IMD20 ISM10 and Control PC isel Germany AG 07 2009 5 2 Wiring diagrams Control cabinet mit isel CAN CNC Steuerung ...

Page 55: ...F flatbed machinery 21 G Grease properties 36 I ISO 11014 1 35 N Net fuses 43 NetViewer 41 Newsletter 34 O Operating mode alternation 29 P participant 41 partly completed machinery 5 portal machinery 21 positioning accuracy 13 Q QC10 12 R reasonably foreseeable misuse 8 reference point 21 Renishaw 13 Residual risk 9 Risk of injury 29 S Safety Circuit Module 24 safety instructions 1 safety interloc...

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