Interroll SH 1100 Installation And Operating Instructions Manual Download Page 5

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Interroll Module belt conveyor SH 1100

Table of contents

Version 1.0 (06/2022) en
Translation of original operating instructions

Removing/installing head drive cable connection cover........................................................

Removing/installing center drive cable connection cover......................................................

Removing/installing drum motor end plate................................................................................

Removing/installing front side idler axle end plate .................................................................

Replacing the module conveyor...........................................................................................................

Replacing the module conveyor (head drive)............................................................................

Replacing the module conveyor (center drive)..........................................................................

Replacing rollers/axles............................................................................................................................

Replacing the center drive station ................................................................................................

Replacing the drum motor (head drive) ......................................................................................

Removing/installing holder from/on the drum motor (head drive) .....................................

Removing/installing drum motor (center drive).........................................................................

Replace the sprockets.......................................................................................................................

Replacing the return axle ................................................................................................................

Replacing the front idler axle.........................................................................................................

Replacing sliding guides .........................................................................................................................

Replacing the photo cell and reflector ...............................................................................................

Replacing the photo cell ..................................................................................................................

Replacing the reflector.....................................................................................................................

Troubleshooting..................................................................................................................... 73

In case of a fault.......................................................................................................................................

Troubleshooting ........................................................................................................................................

Spare and wear parts .......................................................................................................... 75

Ordering information..............................................................................................................................

SH 1100 with head drive ......................................................................................................................

Spare parts drawing of SH 1100 with head drive .................................................................

Spare parts list of SH 1100 with head drive ............................................................................

SH 1100 with center drive ....................................................................................................................

Spare parts drawing of SH 1100 with center drive ...............................................................

Spare parts list of SH 1100 with center drive ..........................................................................

Decommissioning and disposal .......................................................................................... 81

Environmental protection regulations.................................................................................................

Declaration of incorporation ............................................................................................... 82

Declaration of incorporation ............................................................................................... 84

Appendix ............................................................................................................................... 86

Warranty for Interroll module belt conveyors .................................................................................

Restrictions...........................................................................................................................................

Exceptions............................................................................................................................................

Interroll Service.........................................................................................................................................

Summary of Contents for SH 1100

Page 1: ...BY EFFICIENCY Installation and Operating Instructions Interroll Module belt conveyor straight SH 1100 Rated width 405 mm S 710 mm M 862 mm L Version 1 0 06 2022 en Translation of original operating instructions ...

Page 2: ...ctual property right Texts images graphics and the like as well as their arrangement are protected by copyright and other protection laws Reproduction modification transfer or publication of any part or the entire content of the document in any form is prohibited This document is intended exclusively for information purposes and for intended use and does not authorize replicating the respective pr...

Page 3: ... Field of use 8 Changes to the module 8 Unintended use 9 Personnel qualification 9 Operators 9 Service personnel 9 Electricians 9 Personal protective equipment 10 Dangers 11 Safety devices 11 Heat 11 Electricity 11 Rotating parts 11 Parts lying around or falling off 11 Risk of injury due to faults during operation 11 Insufficient hygiene 11 Maintenance intervals 11 Interfaces to other devices 12 O...

Page 4: ...ht module belt conveyor 50 straight module belt conveyor 50 34 Straight module belt conveyor 80 straight module belt conveyor 50 35 Module belt curve front straight module belt conveyor 50 36 Straight module belt conveyor 50 lateral diverter 37 Lateral diverter straight module belt conveyor 80 38 Straight module belt conveyor 80 front diverter 40 Front diverter straight module belt conveyor 50 41 ...

Page 5: ...ing drum motor center drive 64 Replace the sprockets 66 Replacing the return axle 67 Replacing the front idler axle 68 Replacing sliding guides 69 Replacing the photo cell and reflector 71 Replacing the photo cell 71 Replacing the reflector 72 Troubleshooting 73 In case of a fault 73 Troubleshooting 73 Spare and wear parts 75 Ordering information 75 SH 1100 with head drive 76 Spare parts drawing o...

Page 6: ...ng In addition to these installation and operating instructions special contractual agreements and technical documents apply to special versions of the module and its additional equipment Installation and operating instructions are part of the module 4 To ensure trouble free and safe operation as well as the settlement of possible warranty claims always read these installation and operating instru...

Page 7: ...h risk that will result in death or serious injury if it is not avoided WARNING Identifies a danger with medium risk that could result in death or serious injury if it is not avoided CAUTION Identifies a danger with low risk that may result in minor or medium injury if it is not avoided NOTICE Identifies a danger that results in property damages Symbols This symbol marks useful and important infor...

Page 8: ...e area of use Intended use The module may only be used for industrial applications and in an industrial environment to convey belt conveyor ready goods such as all types of boxes packaged food or beverage units The module is an incomplete machine and must be integrated into a complete system prior to operation Field of use The module is dimensioned only for a certain field of use and may not be op...

Page 9: ...f the module is not intended for private end customers Use in a residential area is prohibited without additional assessment and without the use of EMC protective measures that have been adapted accordingly Personnel qualification Unqualified personnel cannot recognize risks and as a result is subject to greater dangers 4 Authorize only qualified personnel to perform the activities described in th...

Page 10: ... operating instructions Personal protective equipment 4 For all work such as assembly maintenance and cleaning tasks wear personal protective equipment that is suitable and appropriate for the hazard situation Close fitting work clothing Protective gloves Safety shoes Hard hat Hearing protection ...

Page 11: ...ewelery such as necklaces or bracelets 4 If you have long hair always wear a hair net Parts lying around or falling off 4 Remove equipment or material which is not required from the workspace 4 Wear safety shoes 4 Specify and monitor careful placement of the goods on the conveyor Risk of injury due to faults during operation 4 Regularly check the module for visible damage 4 Stop the module at once...

Page 12: ...complete system and operated as part of the system Special mode Special operation refers to all operating modes that are required to guarantee and maintain regular operation Special operating mode Explanation Comment Transport storage Loading and unloading transport and storage Assembly initial startup Installation at the end customer and performing the test run Cleaning External cleaning without ...

Page 13: ... straight module belt conveyor SH 1100 consists of the central ascending belt and features neither upper arch nor feed belt 1 5 4 6 7 8 3 2 10 9 11 Straight module belt conveyor head drive SH 1100 HD with drum motor top view 1 Cable output protective cover 7 End plate 2 Head drive drum motor 8 Front idler axle 3 Outside sliding guide 9 Side frame 4 Inside sliding guide 10 Return axle cover plate 5...

Page 14: ...5 End plate 1 2 3 3 4 2 1 Straight module belt conveyor center drive SH 1100 CD with drum motor side view 1 Front idler axle 3 Idler pulley 2 Return axle 4 Drum motor Property The module belt conveyor is used for the transport of goods that are not suitable for roller tracks and for all types of goods on inclines and declines The module belt conveyor is available with drum motor as center drive CD...

Page 15: ... 5 to 40 C Incline decline 6 to 18 6 to 18 Angle adjustability In increments of 3 Max module length Preselected in the layouter Conveying height TOB Preselected in the layouter Number of zones N 1 Motor type Synchronous drum motor DM 0080 Rated voltage 230 400 V 50 Hz 230 460 V 60 Hz Electrical power 550 W Drive system Head drive HD Transmission of force Sprockets Frequency inverter Standard Getri...

Page 16: ...18 6 to 18 Angle adjustability In increments of 3 Max module length Preselected in the layouter Conveying height TOB Preselected in the layouter Number of zones N 1 Motor type Synchronous asynchronous drum motor DM 0080 DM 0113 DM 0138 DM 0165 Rated voltage 230 400 V 50 Hz 230 460 V 60 Hz Electrical power 550 to 1818 W Drive system Center drive CD Transmission of force Sprockets Frequency inverter...

Page 17: ...contact guards Frequency inverter e g from Getriebebau Nord Electronics Supports The side guide profiles and sensors are delivered installed if ordered Nameplate Conveyor Type Interroll Trommelmotoren GmbH Center of Excellence Hygienic Solutions Opelstraße 3 41836 Hueckelhoven Baal Germany www interroll com TypePlate Level Layout Position No Sales Order No Pos Serial Number Build Year Weight kg 10...

Page 18: ...t 4 Do not expose the module to strong temperature fluctuations since these could damage the electrical components Loosen the transport locks around the package The crossbeams above the top module can then be removed thereby exposing the module The individual module is lifted out of the package using a suitable lifting device After the delivery 4 Inspect module for transport damages 4 Immediately ...

Page 19: ...o cell and reflector are already pre assembled and connected The side guides universal support side guide brackets and side guides are also delivered assembled The installation tasks are divided into two sections Setting up the module Integrating the module into a complete system To be observed during installation Electrical installation DANGER Danger energized cable ends 4 Electrical installation...

Page 20: ...d at the supports is intended for this purpose It is recommended to connect a grounding connection with grounding cable every 20 m Orientation 4 Align the module using the height adjustable feet of the support The roller top edge for roller conveyors or the module conveyor top edge for module belt conveyors is the relevant height for aligning the modules Use suitable tools for the alignment spirit...

Page 21: ... injury when lifting heavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts always work in pairs or use suitable lifting devices Fasten screws with a tightening torque of 19 Nm The module sits on at least one support Each support has two height adjustable feet 4 4 Place the module on the supports 4 Position the supports underneath the module 4 Fasten the rac...

Page 22: ... pre assembled but integration into a complete system may still require individual installation tasks Install the universal support see Installing the universal support page 23 Fasten the side guide see Installing the side guide page 25 Install photo cell and reflector see Installing the photo cell and reflector page 26 Attach the module connectors and contact guards see Connecting the modules pag...

Page 23: ...tallation of adjustable side guide photo cell or reflector 1 5 4 2 6 3 7 1 Side frame 5 Clamping plate 2 Side guide bracket 6 Torx screw 3 Torx screw 7 Universal support 4 Mounting bracket Z bracket DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400 V conveyor systems while they are in operation can cause life threatening electrocution and serious crush...

Page 24: ...ping plate 5 with universal support 7 from below into position at the profile of the side frame The profile of the side frame is located between clamping plate and universal support 4 Tighten the screw 6 at the desired location 4 Push side guide bracket 2 onto the mounting bracket 4 of the universal support 7 Fasten screws with a tightening torque of 6 Nm 4 Position side guide bracket and firmly t...

Page 25: ...tems while they are in operation can cause life threatening electrocution and serious crushing 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Fasten screws with a tightening torque of 6 Nm Requirement R The module is shut down 4 Install the universal support see Installing the universal support page 23 4 Loosen screw 4 slightly The bottom part of side gui...

Page 26: ... C profile of the side frame The flexible universal support enables adjusting the sensors with respect to height and distance and correctly align them to each other DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400 V conveyor systems while they are in operation can cause life threatening electrocution and serious crushing 4 Power down the entire convey...

Page 27: ...own 4 Loosen screw 3 in the universal support 5 but do not remove it 4 Bring clamping plate 6 with universal support 5 from below into position at the profile of the side frame 7 The profile of the side frame is located between clamping plate and universal support 4 Tighten the screw 3 at the desired location The fine adjustment of the photo cell is done with the vertical adjustment of the sensor ...

Page 28: ...m below into position at the profile of the side frame 4 The profile of the side frame is located between clamping plate and universal support 4 Tighten the screw 6 at the desired location 4 After installing the photo cell and reflector Connect the photo cell to the control of the module with a cable 4 Check whether both LEDs are lit 4 If the yellow LED flashes position reflector and photo cell re...

Page 29: ...rounding between modules If no profile connectors are used alternative measures must be taken for grounding The modules are aligned based on the top edge of the roller conveyor or module conveyor Suitable tools for alignment are a spirit level or rotation laser During setup of the conveyor system check for passageways for personnel Install crossings as necessary Fasten screws with a tightening tor...

Page 30: ...ofiles are aligned or at a right angle to each other 4 Align the top edges of the module by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 4 at the bottom at side profile of module belt conveyor 6 and fasten it with screws 1 4 Attach contact guard 5 at the top at side profile of...

Page 31: ...osition the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the module by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 5 at the bottom at side profile of module belt conveyor 4 and fasten it with screws 3 4 Attach contact g...

Page 32: ...not allow incline or decline 4 Position the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 2 at side profile of module belt conveyor 4 and fasten it with screws 3...

Page 33: ...connected 2 5 in such a way that the side profiles are aligned or at a right angle to each other 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 4 at side profile of module belt conveyor 5 and fasten it with screws 1 4 Attach contact guard 3 at side p...

Page 34: ...onnector 3 Module belt conveyor contact guard 6 Washer 4 Position the modules to be connected 2 4 in such a way that the side profiles are aligned or at a right angle to each other 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach one contact guard 3 each at side pro...

Page 35: ...to be connected 2 6 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 3 at side profile of module belt conveyor 2 at idler axle and fasten it with screws 1 4 Attach contact guard 4 at the botto...

Page 36: ...eyor with an angle of 4 to be able to connect the modules Other connections are not permissible 4 Position the modules to be connected 1 4 in such a way that the side profiles are at the correct angle to each other 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Fasten co...

Page 37: ... the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 4 at side profile of module belt conveyor 6 at idler axle and fasten it with screws 5 4 Fasten module connector 7 on the right and left at the bottom of the side...

Page 38: ...or 4 Module belt conveyor HD contact guard bottom 9 Nut 5 Module belt conveyor HD contact guard top This connection does not allow incline or decline The conveying direction is only allowed from left to right HD pulling 4 Position the modules to be connected 1 7 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports...

Page 39: ...6 4 Attach contact guard 5 at the top at side profile of module belt conveyor 7 for the drum motor HD and fasten it with screws 6 4 Fasten module connector 8 on the right and left at the bottom of the side profile of the diverter 1 with screws 3 washers 2 and nuts 9 4 Fasten contact guard 4 and module connector 8 each with one screw 6 and washer 2 to each other 4 Fasten the module torsion free e g...

Page 40: ...n the modules to be connected 1 5 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 2 at the bottom at side profile of module belt conveyor 5 for the drum motor HD and fasten it with screws 4 4...

Page 41: ... 4 Position the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 2 at side profile of module belt conveyor 4 at the idler axle and fasten it with screws 3 4 Fasten ...

Page 42: ... way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Attach contact guard 2 at side profile of module belt conveyor 5 at the idler pulley and fasten it with screws 3 4 Fasten connecting tabs 6 of the transfer module 1 in the s...

Page 43: ...afety shoes and work clothing The module has been checked at the factory Module conveyor setting and module conveyor tension are preset at the factory and generally do not have to be changed Nevertheless the following control measure is required 4 Before initial startup check the travel direction of the module and correct as necessary The travel direction is indicated on the module by an arrow See...

Page 44: ...ue to parts of the body and clothing being pulled into the module 4 Do not remove the protective covers 4 Wear personal protective equipment 4 Avoid jewelry and bracelets CAUTION Danger from shearing between product and universal support of side guide 4 Do not reach in from the side 4 Take additional protective measures 4 If material is jammed between side guides switch off the module and ensure t...

Page 45: ...4 Observe all legal regulations and hygiene regulations for food safety 4 Use solely food safe lubricants as well as cleaning and disinfecting agents 4 Observe the cleaning intervals CAUTION Risk of injury from slipping on the floor Slipping on a wet floor can lead to a fall The fall can cause injuries 4 Immediately pick up leaking and spilled fluids using suitable means The conveyor platform is g...

Page 46: ...ner for cleaning particularly not for the roller conveyors Manual cleaning The conveyor platform is not designed for cleaning with alkaline or acidic cleaning agents In particular rollers and drive rollers should not be cleaned with cleaning agents only dry or with water NOTICE Seal not tight due to excessive pressure 4 Do not direct the nozzle directly on the seals during cleaning 4 Observe a max...

Page 47: ...n onto the surfaces at an angle of 45 4 For a more thorough cleaning clean seals grooves and other recesses with a soft brush 4 In case of heavy contamination use a soft brush and or a plastic scraper together with spraying water 4 Spray off with water 8 bar 35 C 4 After cleaning check surfaces grooves and other recesses for residues 4 Wipe the floor dry 4 Observe the corresponding certificates at...

Page 48: ...ene POM polypropylene PP and polyamide PA Acidic acid aqueous solution 5 Calcium chloride aqueous solution 10 Dimethylformamide Dioctylphthalate Ethyl ether Isopropanol Soap solution aqueous solution Sodium carbonate aqueous solution 10 Sodium chloride aqueous solution 10 Sodium nitrate aqueous solution 10 Sodium thiosulphate aqueous solution 10 Water cold The resistance of the polymers is affecte...

Page 49: ...ork in pairs 4 Use suitable loading and lifting equipment Secure the module against falling or tipping CAUTION Risk of injury due to improper handling or accidental motor starts 4 Maintenance work and cleaning must only be performed by qualified and authorized persons 4 Perform maintenance work only after switching off the power Ensure that the conveyor cannot be switched on accidentally 4 Set up ...

Page 50: ...onthly Check attachment and fastening of side guides Readjust as necessary Module conveyor Every 6 months Check running behavior and tension Adjust as required Check for damage Replace as required Return wheels Every 6 months Check whether the return wheels have contact with the conveyor belt Readjust as necessary Check return wheels for ease of movement Do the return wheels also turn freely when ...

Page 51: ...ally The following preparatory and follow up maintenance work can be performed at the straight module belt conveyor Remove cover plates at return axles see Removing installing cover plates at return axles page 52 Remove contact guard and covers at center drive station see Removing installing contact guard and covers at center drive station page 53 Remove cable connection cover of head drive see Re...

Page 52: ...asher small 3 Torx screw 7 Nut 4 Washer Fasten screws with a tightening torque of 19 Nm Requirement R The module is shut down 4 Loosen screws 3 from the side frame 1 and remove cover plate 5 4 After the maintenance work Install cover plate 5 from below at the return axles 2 4 To do so guide two screws each 3 on the right and left with two washers 4 from the inside through the C profile and fasten ...

Page 53: ...formation and remain in the screw shaft Requirement R The module is shut down 4 Loosen screws 3 at the contact guard 2 on the belt infeed side and remove contact guard 2 from the cover 6 4 Loosen screws 3 at the two covers 6 on the right and left at the drive station 1 and remove the covers 6 4 After the maintenance work Install covers 6 and contact guard 2 from below at the drive station 1 4 To d...

Page 54: ...ut down 4 Loosen screws 1 and remove the protective cover 2 4 After the maintenance work Fasten protective cover 2 at cable output 3 with screws 1 Removing installing center drive cable connection cover 1 3 2 Cable connection cover 1 Clamping piece 3 Cable connection cover 2 Torx screw Fasten screws with a tightening torque of 3 5 Nm Requirement R The module is shut down 4 Unscrew the screws 2 and...

Page 55: ...ew 3 Top head drive cover 2 Drum motor holder 4 Bottom head drive cover Fasten screws with a tightening torque of 19 Nm The head drive features two covers top and bottom that can be removed installed Requirement R The module is shut down 4 Unscrew screws 1 from top 3 and bottom cover 4 and remove it from the holder 2 4 After the maintenance work Fasten covers 3 4 at the holder 2 on the right and l...

Page 56: ...idler axle end plate 1 3 2 1 Front side idler axle cover 1 Torx screw 3 Idler axle cover 2 Idler axle holder Fasten screws with a tightening torque of 19 Nm Requirement R The module is shut down 4 Unscrew the screws 1 and remove the cover 3 from the holder 2 4 After the maintenance work Fasten the cover 3 at the holder 2 on the right and left with two screws each 1 ...

Page 57: ...g the module conveyor head drive 1 2 2 3 2 4 Path of module conveyor for head drive 1 Drum motor 3 Module conveyor 2 Return wheel 4 Front idler axle Requirement R The module is shut down 4 Remove the end plates see Removing installing front side idler axle end plate page 56 see Removing installing drum motor end plate page 55 4 Remove the return wheel cover see Removing installing cover plates at ...

Page 58: ...ates see Removing installing front side idler axle end plate page 56 4 Remove the return wheel cover see Removing installing cover plates at return axles page 52 4 Drive the connecting rod out of the module conveyor with a hammer and mandrel 4 Thread out the old module conveyor and properly dispose of it 4 Guide new module conveyor 3 around sliding guides front idler axles 1 and drum motor 5 and t...

Page 59: ...module belt conveyor may require the following maintenance tasks to be performed or parts to be replaced Replace the entire center drive station see Replacing the center drive station page 60 Replace the drum motor head drive see Replacing the drum motor head drive page 62 Remove the holder from the drum motor see Removing installing holder from on the drum motor head drive page 63 Remove the drum...

Page 60: ...small 3 Washer 6 Nut DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400 V conveyor systems while they are in operation can cause life threatening electrocution and serious crushing 4 Power down the entire conveyor module and ensure that it cannot be started accidentally CAUTION Risk of injury when lifting heavy loads 4 Use a tool or a second person for ...

Page 61: ...the power supply 4 Remove the drive station 4 from the module frame by loosening the screws 2 4 Properly dispose of the old drive station 4 Fasten the new drive station 4 at the bottom left and right at the side frames 1 fasten with four screws 2 and four washers each 3 from the top in the C profile of the side frame and secure with four small washers 5 and four nuts each 6 from below 4 Connect th...

Page 62: ...he entire conveyor module and ensure that it cannot be started accidentally CAUTION Risk of injury when lifting heavy loads 4 Use a tool or a second person for steps directly involving the motor Requirement R The module is shut down 4 Remove the module conveyor see Replacing the module conveyor page 57 4 Remove the cable cover see Removing installing head drive cable connection cover page 54 4 Dis...

Page 63: ... conveyor in reverse order Removing installing holder from on the drum motor head drive 4 5 3 1 2 1 2 3 4 1 Torx screw 4 Distance washer 2 Holder 5 Drum motor 3 Threaded plate Requirement R The module is shut down 4 Disassemble drum motor see Replacing the drum motor head drive page 62 4 Loosen screws 1 from the holder 2 Remove threaded plate 3 and spacer 4 4 After the maintenance work Screw holde...

Page 64: ...ing piece 9 Drive station 4 Bottom clamping piece 10 Locking plate 5 Washer small 11 Drum motor 6 Nut DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400 V conveyor systems while they are in operation can cause life threatening electrocution and serious crushing 4 Power down the entire conveyor module and ensure that it cannot be started accidentally CAU...

Page 65: ...countersunk screws 7 and ribbed screws 1 remove clamping pieces 3 4 4 Remove the screws 8 Remove locking plates 10 4 Remove the drum motor 11 downward through the opening 4 After the maintenance work Insert drum motor 11 through the opening to the top 4 Push in locking plates 10 Fasten with two screws each 8 4 Fasten clamping piece 3 with ribbed screws 1 small washers 5 and nuts 6 on both sides of...

Page 66: ...e is shut down 4 Disassemble drum motor see Removing installing drum motor center drive page 64 or see Replacing the drum motor head drive page 62 4 Only for the head drive drum motor Remove the holder see Removing installing holder from on the drum motor head drive page 63 4 Pull the sprockets 3 off the drum motor 2 by and by 4 Loosen setscrews 1 from the set collars 4 to be able to replace the t...

Page 67: ...operation can cause life threatening electrocution and serious crushing 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Fasten screws with a tightening torque of 19 Nm Requirement R The module is shut down 4 Remove cover of the return axle to be replaced see Removing installing cover plates at return axles page 52 4 Unscrew the screws 1 and remove return a...

Page 68: ...ectrocution and serious crushing 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Fasten screws with a tightening torque of 19 Nm Requirement R The module is shut down 4 Remove the module conveyor see Replacing the module conveyor page 57 4 Loosen screws 2 on the right and left remove threaded plate 3 and push idler axle 4 out of the side frame 1 4 Properly...

Page 69: ...osition 2 3 4 1 4 5 6 2 7 7 4 1 Side frame 5 Plastic fastener 2 Outside sliding guide 6 Torx screw 3 Guide rail 7 Fastening profile 4 Inside sliding guide U profile DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400 V conveyor systems while they are in operation can cause life threatening electrocution and serious crushing 4 Power down the entire convey...

Page 70: ...curing blocks 4 Loosen screws 6 out of the plastic fasteners 5 at the inside sliding guides 4 and pull fasteners 5 off the sliding guides 4 4 Push sliding guides 2 4 off the fastening profiles 7 4 Properly dispose of the old sliding guides 4 Push sliding guides 2 4 onto the fastening profiles 7 4 Push plastic fasteners 5 onto the ends of the inside sliding guide 4 and secure them with screws 6 4 C...

Page 71: ...e fastening clip The fine adjustment of the photo cell is done with the vertical adjustment of the sensor holder on the mounting bracket until it sees the reflector The electrical installation of the photo cell takes place after installing the reflector 4 Loosen the fastening clip 4 under the sensor holder 3 4 Remove old photo cell 1 and housing 2 from the sensor holder 4 Insert the new photo cell...

Page 72: ... correctly adjusted Replacing the reflector 2 1 3 Reflector 1 Reflector 3 Fastening clip 2 Sensor holder The reflector is replaced in the same way as the photo cell Requirement R The module is shut down 4 Loosen the fastening clip 3 under the sensor holder 2 4 Remove old reflector 1 from sensor holder 4 Place new reflector at the same location The studs of the reflector 1 are guided through the ho...

Page 73: ... between the side guides Conveying goods sit on the module at an angle Align conveying goods parallel to the side guide Center of gravity of the load is not centered Align the center of gravity of the load Transport process cannot be started and motor does not run Main switch and or control turned off Check the switch position turn on main switch and or key switch of the control as required Supply...

Page 74: ...e to excessive current consumption Gear box defective bearing of drive roller idler pulley defective Replace the defective part Short circuit Check electrical connections and replace defective parts Unit weight too high Observe maximum weight Noise development squeaking whistling Bearing defective Replace bearing Module conveyor is touching Remove the cause Dirty roller Clean roller ...

Page 75: ...are parts for the connector sets can be ordered from Interroll upon request The different connector sets are matched to all available conveyor modules and include static connectors as well as safety relevant protective devices Ordering information Ordering spare and wear parts requires the exact identification of the module see type plate The following information is required for an order Machine ...

Page 76: ...ear parts 76 Version 1 0 06 2022 en Translation of original operating instructions SH 1100 with head drive Spare parts drawing of SH 1100 with head drive 2 8 8 10 8 11 1 4 6 7 8 9 10 11 5 2 3 13 12 14 15 Straight module belt conveyor SH 1100 head drive ...

Page 77: ...ncl housing fastening clip and cable 63104071 S 4 Side guide bracket 63172677 S 5 Outside sliding guide incl fastening profiles and securing blocks 63170821 S 6 Inside sliding guide incl fastening profiles and securing blocks 63170820 S 7 Side guide 1129435 S 8 Return axle S 63170990 M 63170937 L 63170818 S 9 Mounting bracket U 63172696 S 10 Module conveyor S 1129573 M 1129574 L 1129575 S 11 Front...

Page 78: ...dule belt conveyor SH 1100 Spare and wear parts 78 Version 1 0 06 2022 en Translation of original operating instructions Type 1100 head drive S M L Item No Designation Material number S W T 15 Set collar 63170839 S ...

Page 79: ...parts Version 1 0 06 2022 en Translation of original operating instructions 79 SH 1100 with center drive Spare parts drawing of SH 1100 with center drive 6 4 5 7 1 10 9 8 3 2 1 13 11 12 1 1 9 10 7 9 15 14 Straight module belt conveyor SH 1100 center drive ...

Page 80: ...e 63104071 S 3 Outside sliding guide incl fastening profiles and securing blocks 63170821 S 4 Inside sliding guide incl fastening profiles and securing blocks 63170820 S 5 Side guide 1129435 S 6 Side guide bracket 63172677 S 7 Sprocket 63170835 S 8 Set collar 63170839 S 9 Return axle S 63170990 M 63170937 L 63170818 S 10 Module conveyor S 1129573 M 1129574 L 1129575 S 11 Mounting bracket Z 6317267...

Page 81: ...gulations For all work on and with the module the legal regulations concerning waste avoidance and proper disposal and recycling must be followed NOTICE Substances with a water hazard class such as greases and oils hydraulic oils coolants or cleaning agents with solvents may not be allowed to come into contact with the ground or reach the sewer system 4 Store transport catch and dispose these subs...

Page 82: ... 5 1 1 5 2 1 5 4 1 5 5 1 5 6 1 5 8 1 5 9 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The special technical documents mentioned in Appendix VII B have been prepared and will be transmitted to the responsible authority if necessary Transmission is performed electronically Applicable EC Directives Machinery Directive 2006 42 EC EMC Directive 2014 30 EU Applicable EC EU regulations Regulation 10 2011 EU...

Page 83: ...oll Module belt conveyor SH 1100 Declaration of incorporation Version 1 0 06 2022 en Translation of original operating instructions 83 Hueckelhoven Baal dated 16 May 2022 Dr Hauke Tiedemann Managing Director ...

Page 84: ...1 5 4 1 5 5 1 5 6 1 5 8 1 5 9 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The specific technical documentation according to Annex VII B has been prepared and will be submitted to the competent authority if required The commissioning of the incomplete machine is prohibited until the conformity of the overall machine system in which it is installed with the UK Supply of Machinery Safety Regulations 20...

Page 85: ...y only be put into operation when it has been established that the complete machine system in which the partly completed machine is to be installed is to be installed complies with the provisions of this directive Authorised for compiling technical documentation Interroll Trommelmotoren GmbH Opelstr 3 Germany 41836 Hueckelhoven Hueckelhoven 16th May 2022 Dr Hauke Tiedemann Managing Director ...

Page 86: ...ntenance notes from Interroll Operation of the motor without suitable motor protection Not connecting the internal Interroll thermal circuit breaker if available Reversing the rotational direction before the motor has reached complete standstill Use of the module belt conveyor outside the specifications stated on the nameplate and or in the current Interroll catalog or quotation Repairs modificati...

Page 87: ...Interroll Module belt conveyor SH 1100 Version 1 0 06 2022 en Translation of original operating instructions 87 ...

Page 88: ...For your local contacts please visit interroll com contact copyright Version 1 0 06 2022 en Translation of original operating instructions ...

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