Interroll AdControl Operating Manual Download | Manualshive

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Version 2.0 (12/2019) Online

Translation of the original operating manual

Inhalt

Transport and storage

Assembly and installation

Warning notices for installation

Assembling the AdControl

Warning notices for electrical installation

Electrical installation

Eingänge und Ausgänge

Initial startup and operation

6.1 Commissioning

Pre-commissioning checks

Inspection before each commissioning

Maintenance and cleaning

7.1 Maintenance

Checking the AdControl

Replacing the AdControl

8 Troubleshooting

8.1 Troubleshooting

Decommissioning and disposal

9.1 Decommissioning

10 Appendix

Replacing a RollerDrive EC200

Electrical data of connectors

RollerDrive connector

Controller Connection

Translation of the original Declaration of Conformity

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Summary of Contents for AdControl

Page 1: ...INSPIRED BY EFFICIENCY Operating Manual Interroll AdControl...

Page 2: ...re subject to protection under copyright and other laws of protection The reproduction modification transmission or publication of any part of this document or of the entire document in any form is pr...

Page 3: ...Injury to persons 10 Electricity 10 Work environment 10 Faults in operation 10 Maintenance 10 Unintentional start up 10 2 6 Interface to other devices 11 2 7 Operating modes operating phases 11 Stand...

Page 4: ...startup and operation 28 6 1 Commissioning 28 Pre commissioning checks 28 Inspection before each commissioning 28 6 2 Operation 28 7 Maintenance and cleaning 29 7 1 Maintenance 29 Checking the AdCont...

Page 5: ...nd regulations as well as the state of the art For special versions special contractual agreements and technical documents apply in addition to these operating instructions To ensure safe and faultles...

Page 6: ...e Measure s for avoiding hazard Signal words indicate the type and severity of the consequences if measures to avoid the hazard are not observed DANGER Denotes an imminent hazard If measures to avoid...

Page 7: ...damage Preventive measures 1 3 Symbols This symbol indicates useful and important information This symbol indicates a requirement that must be fulfilled before carrying out assembly or repair work Thi...

Page 8: ...EC310 The AdControl has a short connection cable with plug The plug corresponds to that of the EC300 and is connected to the existing DriveControl EC200 EC300 or extension cable By using AdControl a...

Page 9: ...rators Operators are trained in how to operate and clean the Interroll AdControl unit and follow the safety regulations Service engineers The service engineers have a specialist technical education or...

Page 10: ...connected from the power supply Switch off the power to the AdControl and ensure that it cannot be unintentionally switched on again Work environment Remove any materials and objects that are not requ...

Page 11: ...checked for any new potential hazards that may be present before the conveyor is switched on 2 7 Operating modes operating phases Standard operation Operation in the installed condition at the end cu...

Page 12: ...documentation In order to ensure proper use of the RollerDrive additional operating manuals documentation relating to the following must be consulted Power supply unit RollerDrive Description of the...

Page 13: ...on of the AdControl and the RollerDrive as well as the operating voltage see Meaning of the LED page 20 An error signal can also be output Speed conversion Because the RollerDrive EC310 has other gear...

Page 14: ...ed the DriveControl switches off when it becomes too hot approx 90 C inner temperature If temperature protection is activated this state is indicated by the LEDs and no start signal will be transmitte...

Page 15: ...omponents 1 RollerDrive connector 4 Marker changeable 2 Mounting link with hole for countersunk screw 5 Cover for DIP switches 3 LED Ready und Fault 6 Controller connection 3 3 Typenschild 1 Product n...

Page 16: ...reverse polarity protection 30 V Current consumption with RollerDrive up to 5 A without RollerDrive 0 5 A Protection classification IP 20 Cooling Convection Ambient temperature in operation 0 C to 40...

Page 17: ...tate the gear ratio EC300 13 1 and EC310 16 1 are set DIP switches Meaning 7 85 1 13 1 Gear ratio of the RollerDrive EC300 Bit 0 Bit 1 Bit 2 Bit 3 Gear ratio of the RollerDrive EC310 see below Reserve...

Page 18: ...ing Operating voltage On steady AdControl ready for operation 19 to 26 V Flashing RollerDrive rotating is activated 19 to 26 V Off AdControl not ready for operation LED green Meaning Operating voltage...

Page 19: ...ue Nm Max torque Nm Max speed m s EC300 EC310 Bit 3 Bit 2 Bit 1 Bit 0 7 85 1 13 1 EC300 EC310 EC300 EC310 EC300 EC310 13 1 12 1 OFF OFF OFF ON ON 0 90 0 61 1 60 1 46 1 27 1 31 13 1 16 1 OFF OFF ON OFF...

Page 20: ...anslation of the original operating manual Product information The following graphs show the conveyor speed as a function of the voltage and of the gear stages Abbreviations v m s Conveyor speed in m...

Page 21: ...Version 2 0 12 2019 Online Translation of the original operating manual 21 von 38 Product information...

Page 22: ...22 von 38 Version 2 0 12 2019 Online Translation of the original operating manual Product information EC300 7 85 1...

Page 23: ...Version 2 0 12 2019 Online Translation of the original operating manual 23 von 38 Product information...

Page 24: ...ched Avoid heavy impacts during transport Check each AdControl after transport for any visible damage If any damage has been identified photograph the damaged parts In the event that damage has been i...

Page 25: ...AdControl is not tensioned during the assembly process no bending or torsional load Do not drill any additional mount holes into the housing and do not enlarge any existing holes Ensure that the permi...

Page 26: ...evices and protective systems are in place that will allow the equipment to be operated safely Only switch on the operating voltages when all cables are connected NOTE Improper electrical installation...

Page 27: ...with the the RD labeling can be read and the EC310 labeling is to the rear i e cannot be read 5 5 Eing nge und Ausg nge RollerDrive connection 8 mm snap in 5 pin pin location in accordance with DIN E...

Page 28: ...tand in hazardous areas near the conveyor Inspection before each commissioning Check the AdControl for visible damage Check the DIP switch settings see DIP switches page 21 Check all protection device...

Page 29: ...ns to indicate that maintenance or cleaning work is being carried out 7 1 Maintenance Checking the AdControl The AdControl itself requires no maintenance However in order to prevent faults from occurr...

Page 30: ...Therefore ensure dirty environments are cleaned regularly to prevent short circuits that could damage the AdControl NOTE The AdControl can be damaged if it is cleaned improperly Never immerse the AdCo...

Page 31: ...ating at the wrong speed Wrong position of the DIP switches Check and if necessary correct the position of the DIP switches see DIP switches page 19 AdControl faulty or damaged Replace the AdControl M...

Page 32: ...d from the power supply Switch off the power to the AdControl and ensure that it cannot be unintentionally switched on again 9 1 Decommissioning Remove all cables from the AdControl Loosen the screws...

Page 33: ...OFF OFF ON OFF ON 0 70 0 81 1 20 1 95 0 98 0 92 7 16 1 20 1 OFF OFF ON OFF ON 0 90 1 01 1 80 2 44 0 74 0 73 1 36 1 48 1 OFF OFF ON OFF ON 1 70 2 42 3 60 5 85 0 33 0 31 7 36 1E 20 1 OFF OFF OFF OFF OFF...

Page 34: ...d Reverse polarity protection Max 30 V DC Max voltage 30 V DC Logic level low Max 8 5 V DC at 1 5 mA Logic level 0 L no error Residual current low 1 5 mA Max 5 mA Logic level high 12 to 30 V DC Logic...

Page 35: ...motor 3 A at 24 V Max current consumption with motor 5 A at 24 V max 500 ms Direction of rotation input Pin 2 Properties not galvanically separated Reverse polarity protection yes max 30 V DC Maximum...

Page 36: ...max 30 V DC Max voltage 30 V DC for max 5s Total control range 0 to 10 V DC Control range conveying operation EC300 7 85 1 2 0 to 8 6 V DC 2 0 V 0 0 m s 8 6 V 2 0 m s Control range conveying operation...

Page 37: ...rer Interroll Engineering GmbH H ferhof 16 42929 Wermelskirchen Germany hereby declares that the Interroll AdControl conforms to the applicable provisions and the associated CE marking in accordance w...

Page 38: ...INSPIREDBY EFFICIENCYEN 12 2019 Version 2 0 2019 INTERROLL...

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