INOXPA C-TOP Installation, Service & Maintenance Manual Download Page 7

 

ED. 2010/11 

4.Reception and Installation 

4.

 

Reception and Installation 

4.1. 

 

CHECK THE DELIVERY 

The first thing to do on receiving the head is to inspect it and make sure that it corresponds to the item that is entered on the 
delivery note. 
INOXPA checks all of its equipment before packing. Notwithstanding, it cannot guarantee that the goods in question will arrive 
at the addressee intact. For this very reason, the item that is received, as well as any other article, must be checked. In the 
event that the product is not in good condition and/or all the parts have not been received, the haulier must write up a report 
to this end as soon as possible. 
 

4.2. 

 

DELIVERY AND UNPACKING 

 

 

INOXPA does not accept liability should the head, its component parts and any other part they may 
be supplied, be improperly unpacked.  

 

4.2.1.  

 

Delivery:  

Check that all of the parts listed on the delivery note have been received: 

 

Delivery note. 

 

Head and a bag with a seal and 2 securing screws. 

 

Adapter bracket for the pneumatic actuator (whenever it has been ordered). 

 

Instruction manual. 

 

4.2.2.  

 

Unpacking: 

 

Remove all possible remains of the packing from the equipment.   

 

Check the head or its constituent parts for possible damage suffered during haulage. 

 

4.3. 

 

IDENTIFICATION 

All heads are identified with a label. See section 8.2 of the chapter entitled 

Technical Specifications

 for further information. 

 

 

 
 

4.4. 

 

POSITIONING 

 

 

The purchaser or user will be responsible for assembly, installation, commissioning and operation of 
the control head. 

 
Position the head in such a way as that after it has been fitted to the valve it can be easily connected up to the compressed air 
network, and so that there will be no difficulty in making all of the required electrical connections. Furthermore, it is a good idea 
to position the head in such a was as to make it easy to see the status LED’s from a certain distance, in order to be able to 
check the valve status comfortably. Leave enough space around the valve/actuator so that the inspection of the head, as well 
as maintenance and stripping operations, can be properly carried out. 
 
It is extremely important to be able to have easy access to the actuator air connection device, even when this is in operation. 

 

The 

C

TOP

 control head possesses the following fitting options: 

 
 
NEW INSTALLATIONS: 
 

 

INOXPA process valves

. No adapter is required: the head is fitted directly on the upper part of the valve drive. 

 

in valves made by other manufacturers.

 Easy fitting, all you need to do is to fit an adaptation bracket (See Figure 

4.1). In this case, the head position will depend on the type of valve to which it is to be fitted, though normally, it will be 
fitted to the upper part of the pneumatic drive. (The signal indicator must possess the dimensions that are given in 
Figure 4.2 and 4.3). 

 

Summary of Contents for C-TOP

Page 1: ...TENANCE INSTRUCTIONS C TOP control head INOXPA S A c Telers 54 Aptdo 174 E 17820 Banyoles Girona Spain Tel 34 972 57 52 00 Fax 34 972 57 55 02 Email inoxpa inoxpa com www inoxpa com Original Manual 10...

Page 2: ...what repeal 73 23 CEE Directive and are conforms with UNE EN 60204 1 2006 and UNE EN 60034 1 2004 EMC Directive 2004 108 EC what repeal 89 336 CEE Directive nd are conforms with UNE EN 60034 1 2004 D...

Page 3: ...nsure safety at work 1 4 GENERAL SAFETY INSTRUCTIONS Please read the instruction manual carefully before installing and commissioning the control head Should you have any doubts or queries contact INO...

Page 4: ...instructions could carry the following risks Serious operational failure of the machine plant Specific maintenance and fault repair procedures The threat of electrical mechanical and chemical risks Th...

Page 5: ...very 7 4 2 Delivery and unpacking 7 4 3 Identification 7 4 4 Positioning 7 4 5 Fitting the head 9 4 6 Electrical connection 11 4 7 As interface electric connection 11 4 8 Pneumatic connections 14 5 Co...

Page 6: ...es This element incorporates the following functions in a single element pneumatic and electrical control of the valve position indicators with feedback possibility of communication by AS Interface bu...

Page 7: ...ion 8 2 of the chapter entitled Technical Specifications for further information 4 4 POSITIONING The purchaser or user will be responsible for assembly installation commissioning and operation of the...

Page 8: ...t SCN1011 for multi way valves along with the head The bracket adapter must be fitted in such a way as to be properly aligned with the pneumatic actuator rod Failure to observe this recommendation cou...

Page 9: ...e upper part of the pneumatic actuator carefully screwing it until it is well secured Use a conventional 17mm spanner for C TOP with proximity detectors a conventional 7 mm spanner for C TOP with micr...

Page 10: ...raise the detector screw anti clockwise to lower the detector 6 Adjust the height of the position indicators with a screwdriver 7 Make sure all of the connections both the air and electrical connecti...

Page 11: ...olenoid valve Double Effect drives V3 third solenoid valve MixProof drives Detectors signal outputs to the control panel or PLC S1 Open valve detector position Green LED S2 Closed valve detector posit...

Page 12: ...Inlet 4 Switch 4 8 0V 9 Outlet 3 Solenoid 3 10 Inlet 3 Switch 3 11 0V 12 Outlet 2 Solenoid 2 13 Inlet 2 Switch 2 14 0V 15 Outlet 1 Solenoid 1 16 Inlet 1 Switch 1 17 18 n c Program By default the direc...

Page 13: ...ing heads DESCRIPTION CODE C TOP DETECTORES 24V DC 2E 3D AS I V9721 2384001AS C TOP DETECTORES 24V DC 3E 2D AS I V9721 3284001AS C TOP DETECTORES 24V DC 3E 3D AS I V9721 3384001AS 1 AS i 2 AS i 3 n c...

Page 14: ...the following heads DESCRIPTION CODE C TOP DETECTORES 24V DC 0E 2D AS I V9721 0284001AS C TOP DETECTORES 24V DC 1E 1D AS I V9721 1184001AS C TOP DETECTORES 24V DC 1E 2D AS I V9721 1284001AS C TOP DETE...

Page 15: ...e compressed air pressure at the head inlet is that which is indicated in the Technical Specifications in Chapter 8 Control the possible air leaks before fitting the cover Check to make sure that all...

Page 16: ...Adjust the height of the detectors Check to see that the detectors microswitches are working properly AIR LEAK The air is continuously leaking from inside the head Check all of the pneumatic connecti...

Page 17: ...ies are free from dirt Monitor the concentration of cleaning solutions it could give rise to deterioration in the base or the head cover In order to remove any remains of cleaning products ALWAYS rins...

Page 18: ...7 PSI differential pressure Run minimum 3 mm maximum 70 mm ELECTRICAL SPECIFICATIONS Protection IP 65 67 according to EN 60529 Supply voltage DC 24V or by means of AS i bus AC 24 110 220V Connections...

Page 19: ...cuit board Factory pre wired electrical connections Electrical connection brought about via an 8 pole terminal 1 2 3 0 2 microswitches 24V DC 2 1 2 3 AS i BUS 3 0 2 proximity detectors 24V DC Control...

Page 20: ...ITION NAME MATERIAL QUANTITY 7 Bull plug stainless 1 7a Bull plug plastic 1 12 Cover PC 1 13 Base PPO GF 1 14 Block Aluminium 1 14a Solenoid valve 3 2 Aluminium 1 14b Cable gland M16 plastic 1 14c Bla...

Page 21: ...UANTITY 7 Bull plug stainless 1 7a Bull plug plastic 1 12 Cover PC 1 13 Base PPO GF 1 14 Block Aluminium 1 14a Solenoid valve 3 2 Aluminium 1 14b Cable gland plastic 1 14c Blank plate M16 Aluminium 1...

Page 22: ...CA PTY LTD INOXPA USA Inc ROUIBA JOHANNESBURG SANTA ROSA Tel 213 21856363 21851780 Tel 27 117 945 223 Tel 1 7075 853 900 Fax 213 21854431 Fax 27 866 807 756 Fax 1 7075 853 908 e mail inoxpalgerie inox...

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