INOXPA C-TOP Installation, Service & Maintenance Manual Download Page 6

 

3.General Information 

ED. 2010/11 

3.

 

 General Information 

3.1. 

 

DESCRIPTION 

The 

C

-

TOP

 is a pneumatic control head designed to assure the optimum control of INOXPA process valves. It is compatible 

with the majority of PLC (Programmable Logic Controllers) automated systems, with Digital communication, or with bus (AS-
Interface). 
It is fitted to the upper part of the pneumatic actuator of the process valve in order to activate and  provide remote electrical 
indication of the operating position of the valve. The indicators can be of two types: 

-

 

microswitches (with mechanical contact) 

-

 

proximity inductive detectors (without contact) 

 

C-TOP

 

can be fitted with any process valve available in the food, drink and biopharmaceutical industries. 

 

3.2. 

 

OPERATING PRINCIPLE 

The 

C-TOP

 is a control head that includes signalling and command devices to control all types of (piston) process valves. This 

element incorporates the following functions in a single element: 

 

pneumatic and electrical control of the valve; 

 

position indicators with feedback 

 

possibility of communication by (AS-Interface) bus. 

 
It is fitted to the valve’s pneumatic drive. It receives signals from a control panel or from a PLC to control the valve, and sends 
signals to the PLC or control panel in order to indicate its status/position. 
 
Moreover, the 

C

-

TOP

, has 3 signalling LED’s providing information as to the status of the valve at all times: 

-

 

green led:

   

indicates that the valve is in the ON position 

-

 

red led:

 

 

indicates that the valve is in the OFF position 

-

 

yellow led:   

indicates that position 3 has been activated (for example: mix-proof valve). 

 
 

3.3. 

 

COMPONENTS 

Led indicator

Electrical 

connection

plate

C-Top cover

Detector position 

adjusting screw

Solenoid valve 
coonecting block

3/2 solenoid 

valves

adjustable elbow

Cover gasket

C-Top base

Securing screw

Detector 

bracket

Detector 

(microswitch or 

proximity)

Detector plate

Straight 

coupling

Silencer

Valve 

pneumatic 

outlets

General Air 

Outlet

 

Summary of Contents for C-TOP

Page 1: ...TENANCE INSTRUCTIONS C TOP control head INOXPA S A c Telers 54 Aptdo 174 E 17820 Banyoles Girona Spain Tel 34 972 57 52 00 Fax 34 972 57 55 02 Email inoxpa inoxpa com www inoxpa com Original Manual 10...

Page 2: ...what repeal 73 23 CEE Directive and are conforms with UNE EN 60204 1 2006 and UNE EN 60034 1 2004 EMC Directive 2004 108 EC what repeal 89 336 CEE Directive nd are conforms with UNE EN 60034 1 2004 D...

Page 3: ...nsure safety at work 1 4 GENERAL SAFETY INSTRUCTIONS Please read the instruction manual carefully before installing and commissioning the control head Should you have any doubts or queries contact INO...

Page 4: ...instructions could carry the following risks Serious operational failure of the machine plant Specific maintenance and fault repair procedures The threat of electrical mechanical and chemical risks Th...

Page 5: ...very 7 4 2 Delivery and unpacking 7 4 3 Identification 7 4 4 Positioning 7 4 5 Fitting the head 9 4 6 Electrical connection 11 4 7 As interface electric connection 11 4 8 Pneumatic connections 14 5 Co...

Page 6: ...es This element incorporates the following functions in a single element pneumatic and electrical control of the valve position indicators with feedback possibility of communication by AS Interface bu...

Page 7: ...ion 8 2 of the chapter entitled Technical Specifications for further information 4 4 POSITIONING The purchaser or user will be responsible for assembly installation commissioning and operation of the...

Page 8: ...t SCN1011 for multi way valves along with the head The bracket adapter must be fitted in such a way as to be properly aligned with the pneumatic actuator rod Failure to observe this recommendation cou...

Page 9: ...e upper part of the pneumatic actuator carefully screwing it until it is well secured Use a conventional 17mm spanner for C TOP with proximity detectors a conventional 7 mm spanner for C TOP with micr...

Page 10: ...raise the detector screw anti clockwise to lower the detector 6 Adjust the height of the position indicators with a screwdriver 7 Make sure all of the connections both the air and electrical connecti...

Page 11: ...olenoid valve Double Effect drives V3 third solenoid valve MixProof drives Detectors signal outputs to the control panel or PLC S1 Open valve detector position Green LED S2 Closed valve detector posit...

Page 12: ...Inlet 4 Switch 4 8 0V 9 Outlet 3 Solenoid 3 10 Inlet 3 Switch 3 11 0V 12 Outlet 2 Solenoid 2 13 Inlet 2 Switch 2 14 0V 15 Outlet 1 Solenoid 1 16 Inlet 1 Switch 1 17 18 n c Program By default the direc...

Page 13: ...ing heads DESCRIPTION CODE C TOP DETECTORES 24V DC 2E 3D AS I V9721 2384001AS C TOP DETECTORES 24V DC 3E 2D AS I V9721 3284001AS C TOP DETECTORES 24V DC 3E 3D AS I V9721 3384001AS 1 AS i 2 AS i 3 n c...

Page 14: ...the following heads DESCRIPTION CODE C TOP DETECTORES 24V DC 0E 2D AS I V9721 0284001AS C TOP DETECTORES 24V DC 1E 1D AS I V9721 1184001AS C TOP DETECTORES 24V DC 1E 2D AS I V9721 1284001AS C TOP DETE...

Page 15: ...e compressed air pressure at the head inlet is that which is indicated in the Technical Specifications in Chapter 8 Control the possible air leaks before fitting the cover Check to make sure that all...

Page 16: ...Adjust the height of the detectors Check to see that the detectors microswitches are working properly AIR LEAK The air is continuously leaking from inside the head Check all of the pneumatic connecti...

Page 17: ...ies are free from dirt Monitor the concentration of cleaning solutions it could give rise to deterioration in the base or the head cover In order to remove any remains of cleaning products ALWAYS rins...

Page 18: ...7 PSI differential pressure Run minimum 3 mm maximum 70 mm ELECTRICAL SPECIFICATIONS Protection IP 65 67 according to EN 60529 Supply voltage DC 24V or by means of AS i bus AC 24 110 220V Connections...

Page 19: ...cuit board Factory pre wired electrical connections Electrical connection brought about via an 8 pole terminal 1 2 3 0 2 microswitches 24V DC 2 1 2 3 AS i BUS 3 0 2 proximity detectors 24V DC Control...

Page 20: ...ITION NAME MATERIAL QUANTITY 7 Bull plug stainless 1 7a Bull plug plastic 1 12 Cover PC 1 13 Base PPO GF 1 14 Block Aluminium 1 14a Solenoid valve 3 2 Aluminium 1 14b Cable gland M16 plastic 1 14c Bla...

Page 21: ...UANTITY 7 Bull plug stainless 1 7a Bull plug plastic 1 12 Cover PC 1 13 Base PPO GF 1 14 Block Aluminium 1 14a Solenoid valve 3 2 Aluminium 1 14b Cable gland plastic 1 14c Blank plate M16 Aluminium 1...

Page 22: ...CA PTY LTD INOXPA USA Inc ROUIBA JOHANNESBURG SANTA ROSA Tel 213 21856363 21851780 Tel 27 117 945 223 Tel 1 7075 853 900 Fax 213 21854431 Fax 27 866 807 756 Fax 1 7075 853 908 e mail inoxpalgerie inox...

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