INOXPA C-TOP Installation, Service & Maintenance Manual Download Page 15

 

ED. 2010/11 

5.Commissioning 

15 

5.

 

Commissioning 

Before putting the head (with or without actuator) into operation, the detailed instructions given in chapter 4 –

 

Reception and 

Installation

 should be read carefully. 

 

5.1. 

 

COMISSIONING 

 

 

Before commissioning, the people who are responsible must be informed as to how the control head 
works and the safety instructions to be observed. This instruction manual will be readily available to 

personnel at all times

.

 

 
Before commissioning the 

C

-T0P

 ’

the following precautions need to be taken: 

 

 

The head is properly tightened to the valve/drive. Contrariwise, water could get inside the equipment, either deteriorating 
it or preventing its use. 

 

Check that all of the electrical wires have been properly secured in order to avoid possible signal failures.  

 

Check that the piston and the indicator can move without coming into contact with the position detectors. Make sure that 
the detectors are at the correct detection height. 

 

Check that the compressed air pressure at the head inlet is that which is indicated in the 

Technical Specifications

 

in 

Chapter 8. 

 

Control the possible air leaks before fitting the cover. Check to make sure that all of the pipes and their connections are 
well sealed and have no leaks. 

 

Check that there is power. At least one of the LED’s must be on. 

 

Fit the seal and the cover, securing the same by means of the three screws that have been supplied. 

 
5.2. 

 

C-TOP COMMISSIONING 

 
The C-TOP’s are prepared for start-up without any interior cabling. 
They are supplied with M12 AS-i (Vampire) connector (2 meters long) that allow for an easy connection to the cable. 
 
All the C-TOP AS-i control units are by default supplied with the same direction (0), and each unit of the installation must be 
redirected from the Master. 
 
There is an option to direct the C-TOP’s AS-i at the factory (to be consulted.) 
 

 

Do not modify the operation settings for which the C-TOP head has been designed without having 
received prior written authorisation from INOXPA. 

 

 

Danger of burns! Do not touch the valve or pipes while there is hot liquid in circulation or when 
cleaning and/or sterilisation work is being carried out. 

 
 
 

Summary of Contents for C-TOP

Page 1: ...TENANCE INSTRUCTIONS C TOP control head INOXPA S A c Telers 54 Aptdo 174 E 17820 Banyoles Girona Spain Tel 34 972 57 52 00 Fax 34 972 57 55 02 Email inoxpa inoxpa com www inoxpa com Original Manual 10...

Page 2: ...what repeal 73 23 CEE Directive and are conforms with UNE EN 60204 1 2006 and UNE EN 60034 1 2004 EMC Directive 2004 108 EC what repeal 89 336 CEE Directive nd are conforms with UNE EN 60034 1 2004 D...

Page 3: ...nsure safety at work 1 4 GENERAL SAFETY INSTRUCTIONS Please read the instruction manual carefully before installing and commissioning the control head Should you have any doubts or queries contact INO...

Page 4: ...instructions could carry the following risks Serious operational failure of the machine plant Specific maintenance and fault repair procedures The threat of electrical mechanical and chemical risks Th...

Page 5: ...very 7 4 2 Delivery and unpacking 7 4 3 Identification 7 4 4 Positioning 7 4 5 Fitting the head 9 4 6 Electrical connection 11 4 7 As interface electric connection 11 4 8 Pneumatic connections 14 5 Co...

Page 6: ...es This element incorporates the following functions in a single element pneumatic and electrical control of the valve position indicators with feedback possibility of communication by AS Interface bu...

Page 7: ...ion 8 2 of the chapter entitled Technical Specifications for further information 4 4 POSITIONING The purchaser or user will be responsible for assembly installation commissioning and operation of the...

Page 8: ...t SCN1011 for multi way valves along with the head The bracket adapter must be fitted in such a way as to be properly aligned with the pneumatic actuator rod Failure to observe this recommendation cou...

Page 9: ...e upper part of the pneumatic actuator carefully screwing it until it is well secured Use a conventional 17mm spanner for C TOP with proximity detectors a conventional 7 mm spanner for C TOP with micr...

Page 10: ...raise the detector screw anti clockwise to lower the detector 6 Adjust the height of the position indicators with a screwdriver 7 Make sure all of the connections both the air and electrical connecti...

Page 11: ...olenoid valve Double Effect drives V3 third solenoid valve MixProof drives Detectors signal outputs to the control panel or PLC S1 Open valve detector position Green LED S2 Closed valve detector posit...

Page 12: ...Inlet 4 Switch 4 8 0V 9 Outlet 3 Solenoid 3 10 Inlet 3 Switch 3 11 0V 12 Outlet 2 Solenoid 2 13 Inlet 2 Switch 2 14 0V 15 Outlet 1 Solenoid 1 16 Inlet 1 Switch 1 17 18 n c Program By default the direc...

Page 13: ...ing heads DESCRIPTION CODE C TOP DETECTORES 24V DC 2E 3D AS I V9721 2384001AS C TOP DETECTORES 24V DC 3E 2D AS I V9721 3284001AS C TOP DETECTORES 24V DC 3E 3D AS I V9721 3384001AS 1 AS i 2 AS i 3 n c...

Page 14: ...the following heads DESCRIPTION CODE C TOP DETECTORES 24V DC 0E 2D AS I V9721 0284001AS C TOP DETECTORES 24V DC 1E 1D AS I V9721 1184001AS C TOP DETECTORES 24V DC 1E 2D AS I V9721 1284001AS C TOP DETE...

Page 15: ...e compressed air pressure at the head inlet is that which is indicated in the Technical Specifications in Chapter 8 Control the possible air leaks before fitting the cover Check to make sure that all...

Page 16: ...Adjust the height of the detectors Check to see that the detectors microswitches are working properly AIR LEAK The air is continuously leaking from inside the head Check all of the pneumatic connecti...

Page 17: ...ies are free from dirt Monitor the concentration of cleaning solutions it could give rise to deterioration in the base or the head cover In order to remove any remains of cleaning products ALWAYS rins...

Page 18: ...7 PSI differential pressure Run minimum 3 mm maximum 70 mm ELECTRICAL SPECIFICATIONS Protection IP 65 67 according to EN 60529 Supply voltage DC 24V or by means of AS i bus AC 24 110 220V Connections...

Page 19: ...cuit board Factory pre wired electrical connections Electrical connection brought about via an 8 pole terminal 1 2 3 0 2 microswitches 24V DC 2 1 2 3 AS i BUS 3 0 2 proximity detectors 24V DC Control...

Page 20: ...ITION NAME MATERIAL QUANTITY 7 Bull plug stainless 1 7a Bull plug plastic 1 12 Cover PC 1 13 Base PPO GF 1 14 Block Aluminium 1 14a Solenoid valve 3 2 Aluminium 1 14b Cable gland M16 plastic 1 14c Bla...

Page 21: ...UANTITY 7 Bull plug stainless 1 7a Bull plug plastic 1 12 Cover PC 1 13 Base PPO GF 1 14 Block Aluminium 1 14a Solenoid valve 3 2 Aluminium 1 14b Cable gland plastic 1 14c Blank plate M16 Aluminium 1...

Page 22: ...CA PTY LTD INOXPA USA Inc ROUIBA JOHANNESBURG SANTA ROSA Tel 213 21856363 21851780 Tel 27 117 945 223 Tel 1 7075 853 900 Fax 213 21854431 Fax 27 866 807 756 Fax 1 7075 853 908 e mail inoxpalgerie inox...

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