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Menù Service ->Test switch Max pres

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Description

Range

Test Pressure switch

Test method for high pressure switch.

N.B. to run the test, set the value to 1 and wait for the test result

0 = Off

1 = Test required

N.B. the following states are managed by the machine DO NOT USE

2 = AP Test in progress

3 = AP Test performed correctly

4 = AP Test failed for maximum time reached

5 = AP Test failed for flow switch error

6 = AP Test failed for low water temperature

7 = AP Test failed for inverter error

N.B.: the Test mode has been implemented for 

the execution of tests. When the Test mode 

is active, the water temperature set point is 

ignored by the control system.

When the Test mode is active, the pump 

operation is forced.
Attention: if the test shows the need to replace 

the pressure switch, you must recover the 

coolant charge, this type of pressure switch is 

not installed on automatic valves (Schrader 

type).

Visually inspect the protection tools (valves, 

pressure switches), at least once a year.

If the chiller works in a place where the 

atmosphere is corrosive, the protective device 

must be inspected more frequently.

Periodically search for leaks, immediately 

eliminating all those eventually found. 

Periodically ascertain that the vibration level is 

contained within the standard limits, meaning 

that it is close to that emitted at the time of first 

chiller start-up.

Before opening a cooling circuit, make sure to 

transfer the coolant in the cylinders specifically 

designed for this purpose and consult the 

pressure gauges.

Following the failure of equipment, replace the 

coolant observing the procedure described in 

NF E29-795 or have the coolant analysed by a 

specialised laboratory.

If the cooling circuit remains open after 

an intervention (i.e. the replacement of a 

component, etc.):

• 

seal the openings if duration is less than one 

day;

• 

if longer than 1 days, charge the circuit 

with nitrogen without oxygen (principle of 

inertia).

The purpose is to prevent the penetration of 

atmospheric humidity and resulting corrosion.

1.2.4.  Considerations about the safety of 

repair interventions.

The maintenance of all installation components 

must be performed by authorised personnel, 

in order to prevent the risk of deterioration 

and injuries. Promptly eliminate any defects 

and leaks. The authorised technician is obliged 

to promptly repair the fault detected. After 

repairing the individual units, make sure that the 

protection devices work properly and fill out a 

verification report of the parameters.

Observe the rules and recommendations 

prescribed for the unit, as well as the safety 

standards of the HVAC systems, such as: EN 

378, ISO 5149, etc.

If the power supply cable is damaged, it 

must be replaced by the manufacturer, its 

assistance service or personnel with similar 

requirements, in order to avoid the arising of 

a potentially dangerous situation.
RISK OF EXPLOSION.

When purging and pressurising the cooling 

circuit required for leak detection, do not use 

either air or gas containing oxygen. Mixtures 

of pressurised air or gases containing oxygen 

can cause explosions. The oxygen triggers a 

violent reaction if it comes into contact with 

oils and lubricants.

Therefore, for leak detection, it is essential to 

use only nitrogen, possibly supplemented with 

suitable gas tracer.

Failure to comply with these recommendations 

could imply serious consequences, even fatal, 

for people, as well as serious damage to the 

system.

Never exceed the maximum operating 

pressures specified. Check the minimum and 

maximum test pressures allowed, comparing 

them with that indicated on this manual and 

with the pressures indicated on the unit plate.

Do not unsolder or cut with cutting torch 

the coolant pipes or any cooling circuit 

components before all the coolant (liquid 

and vapour) and oil have been made to flow 

through the heat pump. The steam traces must 

be expelled from the circuit by blowing dry 

nitrogen. If in contact with an open flame, the 

coolant generates toxic gases.

For this reason it is necessary to have the 

required protection means and have a flame 

extinguishing system at hand which is suitable 

to the appliance features and type of coolant 

used in it.

The coolant must never be decanted for 

siphoning.

Prevent the liquid coolant from coming into 

contact with the skin or sprayed in the eyes.

Wear protective gloves and goggles. If the 

coolant falls on the skin, was it off with 

abundant water and soap. If the coolant is 

sprayed in the eyes, immediately rinse them 

with running water and then immediately 

consult a doctor.

The accidental release of coolant, caused by 

minor leaks or significant leaks following 

the rupture of a pipe or sudden leak from 

a discharge valve, can cause frostbite and 

burns to exposed personnel. Do not ignore 

such injuries. Installers, owners and skilled 

technicians of the assistance service of these 

units must:

• 

Contact a doctor before treating these 

injuries.

• 

Have access to a first aid kit, especially to treat 

eye injury.

We recommend observing the provisions of EN 

378-3 Appendix 3 and ISO5149.

Never use open flames or live steam on the 

cooling circuit. Otherwise, dangerous pressure 

may develop inside them.

Summary of Contents for AUDAX TOP

Page 1: ...AUDAX TOP 18 21 ErP IE Instruction and recommendation booklet 1 040572ENG...

Page 2: ......

Page 3: ...s specified in the regulations in force and principles of good practice In compliance with the legislation in force the systems must be designed by qualified professionals within the dimensional limit...

Page 4: ...nel 27 3 3 System use 27 3 4 Comfort economy manual operation 28 3 5 Operation with external probe 28 3 6 Clock and programs 28 3 7 Settings menu 29 3 8 Fault and anomaly signals 30 3 9 Alarms descrip...

Page 5: ...nce Safety is only guaranteed provided that such instructions are strictly followed Otherwise there would be a risk of ruining the material andinjuringthepersonnelinchargeofcarrying out such operation...

Page 6: ...essional technicians working on electrical components or coolants must be ap propriately authorised trained and qualified for this purpose All operations on the cooling circuits must only be performed...

Page 7: ...rsonnel is authorised to perform installation main tenance cooling circuit leak tests as well as dispose of the equipment and recover the coolant 6 The customer is responsible for the recovery of gas...

Page 8: ...rt of the parameters Observe the rules and recommendations prescribed for the unit as well as the safety standards of the HVAC systems such as EN 378 ISO 5149 etc If the power supply cable is damaged...

Page 9: ...ic circuits containing industrial brine without having first informed the technical assistance department at the installation site or a competent body Before intervening on the components in stalled i...

Page 10: ...1 2 10 1 4 DIMENSIONS SERVICE SPACES 1 4 1 Dimensions and location of hydronic connections Key 1 Water inlet 2 Water outlet 3 Electrical connections 4 Safety valve outlet...

Page 11: ...Service space aimed at ensuring a correct air flow Fig 1 4 reproduces the minimum distances from the wall in order to ensure proper air flow on the air heat exchanger Before positioning the unit acce...

Page 12: ...00 Hydronic module options Pump discharge valve blade flow switch expansion vessel Pump Centrifuge pump at fixed or variable speed Expansion vessel volume l 8 8 Water side maximum operating pressure k...

Page 13: ...to Eurovent standardised conditions inlet outlet evaporator water temperature 12 C 7 C external temperature 35 C Power absorbed by compressors and fans at the limit operating conditions i e with satu...

Page 14: ...m from the ground This is necessary to prevent the accumulation of ice on the unit and to correct the unit operation at the points where the snow level may reach such a height The unit is installed ho...

Page 15: ...unit panel You can remove the panel to access the unit components containing coolant electrical components This must be done by a qualified technician How to remove the front panel Lens A Lens B How...

Page 16: ...is ion can cause severe corrosion phenomena on the copper parts Even chlorine ions Cl have harmful effects on copper since they involve the risk of perfora tion caused by pitting corrosion Possibly ke...

Page 17: ...process See following note Hydraulic connection of the unit Water outlet Water inlet N B For applications involving an indus trial cooling process which requires the achievement of a high degree of s...

Page 18: ...valve 8 Pump 9 Temperature sensor 10 Plate Brazed Heat Exchanger SYSTEM COMPONENTS 11 System water drain valve 12 Coolant water exchanger water drain valve 13 Temperature sensor sample point 14 Air p...

Page 19: ...ty valve 4 Water drain valve 5 Blade flow switch 6 Expansion vessel Minimum and maximum pressures required inside the hydraulic circuit for the proper operation of the unit Minimum pressure in the pum...

Page 20: ...ventions or when the unit is decommissioned and placed in storage e g during the winter season or in case the unit must not generate cooling the power supply must not be deactivated so as to ensure th...

Page 21: ...power supply conductors are not provided with the unit 5 The units have been designed to allow easy connection to the TN networks IEC 60364 Attention if particular aspects of the actual in stallation...

Page 22: ...flow switch 3 The machine already has an automatic air vent In case of automatic vent the air will automatically blow out of the circuit In case of manual vent open the valve to release the air from t...

Page 23: ...m water flow rate will reduce Water flow rate l s Available static pressure for 18kW kPa Key 1 Pump speed 100 2 Pump speed 75 3 Pump speed 50 4 Pump speed 38 5 Pump speed 25 Graph 2 External available...

Page 24: ...ated in the dia gram Fig 3 1 The connection is made using wires with a minimum section of 0 50 mm2 and maximum section of 1 5 mm2 and with a maximum length of 50 metres N B for correct installation pr...

Page 25: ...ficient water flow and that the connection pipes cor respond to the installation diagram Make sure there are no water leaks Verify the correct operation of the valves installed All panels must be asse...

Page 26: ...production The set point configurations with remote panel supplied are also described 3 1 CUSTOMER MAIN ELECTRICAL CONNECTION THROUGH TERMINAL BOARD Customer electrical connection through terminal bo...

Page 27: ...t which State Description nn Room humidity value if hu midity probe is present nn External temperature value external probe enabled Request for room central heat ing or cooling in progress Comfort tem...

Page 28: ...ancel Conferm DAY MONTH YEAR Start 02 08 2014 Stop 23 08 2014 Enable holiday Yes 3 7 3 4 COMFORT ECONOMY MANUAL OPERATION Once the calendar is set and the relative asso ciation of days is executed the...

Page 29: ...y cool Room temperature in cooling zone Economy mode 15 35 C 28 Set flow cool Flow temperature in room zone cooling mode 4 25 C 8 Offset flow cool Offset temperature for cooling zone 15 15 C 0 N B the...

Page 30: ...m Description Range Default Customised value Password protected menu dedicated to a qualified technician Men Language Menu item Description Range Default Customised value Language Defines the remote p...

Page 31: ...e sensor error TD Stop compressor X After 4 attempts the error becomes permanent 1 Check the discharge temp sensor TD 11 Air coil temperature sensor error TE Stop compressor X After 4 attempts the err...

Page 32: ...ally The error becomes permanent after more than 12 attempts carried out over 2 hours 60 Protection of the reversing valve Stop compressor X After 4 attempts the error becomes permanent 1 Check the op...

Page 33: ...pressure too low Stop compressor X After 8 attempts the error becomes permanent 1 Check if the pulse modulation valve PMV is clogged 2 Check the two way valve circuit 3 Check Ps sensor error LP 4 Chec...

Page 34: ...r flow path in the dissipator 80 Internal clock error synchronised in real time on the NHC board Continue X 81 EEPROM damaged on the NHC board Continue X 82 Inverter EEPROM not legible or EEPROM numbe...

Page 35: ...DHW operation in domestic circuit Yes No No Reduction function Enable PdC operation frequency reduction which is controlled by the said terminal board Yes No No Power Power percentage in reduction mo...

Page 36: ...ith the external probe present it defines at what maximum external temperature the system must operate at the minimum flow tempera ture 20 45 C 20 C External Temp max With the external probe present i...

Page 37: ...arameters Sub menu for working data State Sub menu for operating state Auxiliary info Sub menu with other operating data Men Heat pump Working parameters Menu item Description Range Flow temperature I...

Page 38: ...45 Step 1 High temperature protection in central heating 46 Step 2 High temperature protection in central heating 47 Step 3 High temperature protection in central heating 48 Step 4 High temperature pr...

Page 39: ...es the presence of a heat request by the DHW storage On Off Input status Reducing Indicates the input state for the reduction control On Off Fault Current alarm code Current anomaly code Fault inverte...

Page 40: ...error 6 AP Test failed for low water temperature 7 AP Test failed for inverter error Men Service Manual Menu item Description Range Default Customised value Manual operation Forcing of the heat pump o...

Page 41: ...ated in view of the external temperature variations The type of use can be manually set by the user or automatically according to the type of program ming made see paragraph 3 2 and subsequent 4 2 2 O...

Page 42: ...table 4 2 4 DHW mode For heat pumps with DHW tank the DHW mode is used to produce hot water for sanitary purposes The system manages the maintenance of the temperature set inside the DHW tank and dive...

Page 43: ...reases The presence of brine on the air coil mayreducetheairflowinthecoilandpreventthe proper operation of the unit Where necessary the control starts the defrosting cycle to remove the brine from the...

Page 44: ...ve pulse modulation valve 2 size 21 expansion valves 7 Level light 8 Dehydrator 9 Air cooled exchanger 10 Anti slug cylinder or storage tank 11 High pressure switch 4150 kPa 41 5 b 12 Safety discharge...

Page 45: ...ontrol PMV2 Throttle valve control 21 kW RY Relay SP1F High pressure switch TD Compressor outlet temperature probe TE Coil sensor low part TL Coil sensor high part TO Outdoor temperature sensor TS Com...

Page 46: ...aulic unit heater FS Flow switch K001 System integration K002 DHW Integration M1 Heat pump circulator M10 Additional pump M50 DHW 3 way valve PR Power reduction enabling RT1 Flow sensor RT2 Return sen...

Page 47: ...ight glass 4 3 9 Dryer filter It is a one piece brazed dryer filter located in the liquid duct The task of the dryer filter is to maintain the circuit free from impurities and any trace of humidity Th...

Page 48: ...connections again see Par 5 2 and 5 3 Tightening torques of the main electrical connections and bolts and screws When necessary remove dust and clean inside the control panels Check the state of conta...

Page 49: ...tion do not use pressurised water with out a large diffuser Do not use high pressure cleaners for Cu Cu and Cu Al air coils Concentrated and or rotating water jets are strictly prohibited Never use fl...

Page 50: ...4 7 535 24 1509 55 3310 6 557 25 1596 56 3386 5 579 26 1552 57 3464 4 602 27 1641 58 3543 3 626 28 1687 59 3624 2 650 29 1734 60 3706 1 674 30 1781 61 3789 0 700 31 1830 62 3874 1 726 32 1880 63 3961...

Page 51: ...plies with the identification plate instructions The electrical circuit cables have been properly sized The unit has been earthed The neutral conductor of the unit has been connected All terminals are...

Page 52: ...nt Water control point C Flow switch state Safety switch state Water flow rate pressure Water pressure at heat exchanger inlet kPa Water pressure at heat exchanger outlet kPa External pressure availab...

Page 53: ...4 225 Nominal heat output kW 13 65 9 25 14 67 Average temperature 47 55 Parameter Value Colder zones Average zones Hotter zones Annual energy consump tion for the central heat ing function QHE kWh yea...

Page 54: ...ture operating limit Pdh 4 kW Tj temperature operating limit COPd 1 65 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tbiv 7...

Page 55: ...ure operating limit Pdh 6 83 kW Tj temperature operating limit COPd 2 01 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tbiv...

Page 56: ...ating limit Pdh 14 67 kW Tj temperature operating limit COPd 2 82 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tbiv 2 C fo...

Page 57: ...ure operating limit Pdh 4 69 kW Tj temperature operating limit COPd 1 36 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tbiv...

Page 58: ...ature operating limit Pdh 7 61 kW Tj temperature operating limit COPd 1 64 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tb...

Page 59: ...operating limit Pdh 12 50 kW Tj temperature operating limit COPd 2 48 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tbiv 2...

Page 60: ...24 47 16 64 21 06 Average temperature 47 55 Parameter Value Colder zones Average zones Hotter zones Annual energy consumption for the central heating function QHE kWh year 22 602 10 889 5 983 Room cen...

Page 61: ...ature operating limit Pdh 5 89 kW Tj temperature operating limit COPd 1 78 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tb...

Page 62: ...ture operating limit Pdh 10 13 kW Tj temperature operating limit COPd 2 22 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tb...

Page 63: ...perating limit Pdh 21 06 kW Tj temperature operating limit COPd 2 57 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tbiv 2 C...

Page 64: ...ture operating limit Pdh 4 82 kW Tj temperature operating limit COPd 1 23 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tbi...

Page 65: ...rature operating limit Pdh 8 95 kW Tj temperature operating limit COPd 1 57 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature T...

Page 66: ...operating limit Pdh 16 37 kW Tj temperature operating limit COPd 1 85 for air water heat pumps Tj 15 C if TOL 20 C Pdh kW for air water heat pumps Tj 15 C if TOL 20 C COPd Bivalent temperature Tbiv 2...

Page 67: ...plementary boiler From boiler board Room central heating seasonal energy efficiency in colder and hotter climate conditions The energy efficiency of the set of products indicated in this sheet may not...

Page 68: ...11 2013 in case of an assembly including a boiler to integrate with the heat pump In this case the heat pump must be considered as the main appliance of the assembly 6 2 Parameter Audax TOP 18 ErP Col...

Page 69: ...e products compared to the size and features of the building Room central heating seasonal energy efficiency of the assemble in average climate conditions Room central heating seasonal energy efficien...

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Page 72: ...mmergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 040572ENG rev ST 002992 000 04...

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