IEMCA SIR52 MS52 F Manual For Use And Maintenance Download Page 129

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8 - TROUBLES - CAUSES - CURES

SIR 52 MS52 P/F

8 - Pag. 7 / 10

8.7

OPERATOR PANEL PARAMETER LIST

Message

Nr.

Message description

Message type

AUTOMATIC CYCLE

SIGNAL

2 BAR FEEDER NOT RUNNING

SIGNAL

MANUAL CYCLE

SIGNAL

4 BAR LOAD DOOR OPEN

ERROR

5 AXIAL DISPLACEMENT NOT
BLOCKED

ERROR

6 AIR NOT PRESENT

ERROR

7 BAR PUSHER POSITION WRONG

SIGNAL

8 CLAMP ARM

SIGNAL

9 BAR PUSHER BLOCKED

SIGNAL

10 BAR LOADING LEVER NOT IN
POSITION

SIGNAL

11 NOT SYNCHRONIZED CLAMPS

SIGNAL

12 CLAMPS CLOSED

SIGNAL

13 GUIDE CHANNELS OPEN

SIGNAL

14 CHANGE DIRTY OIL FILTER

WARNING

15 CHANGE CLOGGED OIL FILTER

ERROR

16 GUIDE CHANNEL ADJ. POSITION
SENSOR

SIGNAL

17 NO BAR LEFT

WARNING

18 ENCODER ERROR

FATAL ERROR

19 SENSOR FOR PART. OPEN GUIDE
CHANNEL

ERROR

20 SENSOR FOR OPEN GUIDE
CHANNEL

ERROR

21 NO REMNANT

FATAL ERROR

22 NO REMNANT EJECTION

FATAL ERROR

23 BAR PUSHER BLOCKED

ERORR

24 REMNANT …

SIGNAL

25 MAGAZINE FAILURE

ERORR

26 BAR INTR. INTO THE COLLET
WRONG

FATAL ERROR

27 ENCODER POSITION

ERROR

Summary of Contents for SIR52 MS52 F

Page 1: ...2006 Cod 610575420 S N SOFTWARE RELEASE REDATTORE Bosi Andrea PER APPROVAZIONE Melandri Pierantonio OP PLC AUTOMATIC BAR FEEDER ELENCO ALLEGATI MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE ...

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Page 3: ...24 TLX 550879 COSTRUTTORE IEMCA division of IGMI S p A INDIRIZZO Via Granarolo 167 48018 Faenza RA ITALY Tel 0546 698000 Fax 0546 46338 0546 46224 TLX 550879 TIPO DI DOCUMENTO MANUAL FOR USE AND MAINTENANCE PRODOTTO AUTOMATIC BAR FEEDER MODELLO SIR52 MS52 P F ...

Page 4: ......

Page 5: ...2 P F 5 ADJUSTMENTS AND SETTING UP SIR 52 MS52 P F 6 USE AND OPERATION SIR 52 MS52 P F 7 BAR FEEDER MAINTENANCE SIR 52 MS52 P F 8 TROUBLES CAUSES CURES SIR 52 MS52 P F 9 PART REPLACEMENT SIR 52 MS52 P F 10 DRILLING MACHINE SIR 52 MS52 P F 11 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS SIR 52 MS52 P F 12 GRIPPERS SIR 52 MS52 P F 13 LIST OF AFTER SALES CENTERS SIR 52 MS52 P F ...

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Page 7: ...1 GENERAL INFORMATION SIR 52 MS52 P F EN 1 Pag 1 4 INDEX 1 1 TERMS OF WARRANTY 2 1 2 MANUAL PURPOSE 3 1 3 MANUFACTURER AND BAR FEEDER IDENTIFICATION 4 1 4 TECHNICAL ASSISTANCE 4 1 5 ANNEXES ENCLOSED 4 ...

Page 8: ... to lathe In particular before the first start up carry out an accurate check to make sure the bar feeder is correctly aligned with the lathe and fastened with the expansion plugs as shown in section 4 The product warranty is valid only if the bar loader is installed by an authorized technician with Original Installation Certificate Please ask the technician who will make the installation to show ...

Page 9: ... to allow a quick search of contents consult the descriptive index Particularly important parts of this manual have been highlighted in bold type and preceded by the following symbols DANGER WARNING shows impending danger which might cause serious injuries exert the maximum caution CAUTION PRECAUTION indicates measures to be adopted to avoid accidents or damages to property INFORMATION technical i...

Page 10: ...mber of interface wiring diagram INFORMATION Always provide the Manufacturer with the above mentioned specifications when requesting information or ordering spare parts etc 1 4 TECHNICAL ASSISTANCE Whenever necessary please apply to one of the Technical Assistance Centres shown in the attached list INFORMATION when requesting technical assistance for the bar feeder always specify the information s...

Page 11: ...ON OF MODELS 2 2 2 GENERAL BAR FEEDER DESCRIPTION 3 2 3 WORKING CYCLE GENERAL DESCRIPTION 5 2 4 SAFETY DEVICES 6 2 5 SAFETY PLATES LOCATION AND DESCRIPTION 8 2 5 1 Noise levels 9 2 6 TECHNICAL INFORMATION 10 2 7 FITTINGS DESCRIPTION 13 2 7 1 Additional inner lighting lamp 13 ...

Page 12: ...imum and minimum bar length Models Version Max length mm Min length mm 33 3300 2500 38 3800 3000 SIR 52 MS52 P SIR 52 MS52 F 43 4300 3000 INFORMATION Bars are to be loaded in the middle of the bundle magazine To load short bars in the magazine bundle please refer to IEMCA sales and customer services in order to verify the possibility of installing a short bar loading kit Bar feeling is performed i...

Page 13: ...placing the bar guiding and feeding systems It allows round hexagonal and square bars to be loaded The working cycle is controlled by a PLC fitted in the electric switchboard able to dialogue with the lathe control A LATHE machines the bars loaded by the bar feeder B RACK MAGAZINE stores the bars C CONVEYING DEVICE takes single bars moving them from the rack magazine to the inserting device D DRIV...

Page 14: ...into lathe N CONTROL PUSH BUTTON PANEL controls all bar feeder functions P HYDRAULIC CONTROLS adjust hydraulic oil flow Q RACEWAY houses the lathe cables R CUBICLE fits the electric switchboard S REMNANT RECOVERY TANK collects bar remnants T HYDRAULIC OIL PUMP produces pressure for the hydraulic functions of the bar feeder U LUBRICATING OIL PUMP produces pressure to lubricate guide channels V HYDR...

Page 15: ...ting device D introduces them into drum C Clamp device E inserts the bar into the bar pusher collet Then bars are fed into the lathe SIR MS32F Bars previously loaded into magazine A through a lifting device are selected by bar selecting device B Bar inserting device D introduces them into drum C Clamp device E inserts the bar into the bar pusher collet Then bars are fed into the lathe ...

Page 16: ...hose necessary for setting up or change the machining procedures they are C AXIAL DISPLACEMENT LOCKING It is associated to sensor D By releasing the lever all lathe and bar feeder functions are disabled E INTERLOCKED MOBILE GUARD Associated to microswitch F By opening the guard all lathe and bar feeder functions are disabled G INTERLOCKED MOBILE GUARD Associated to microswitch H By opening the gua...

Page 17: ...ccidental access to bundle magazine M MOBILE GUARD Prevents the accidental access to the bar selecting station N MAIN SWITCH Disconnects the electric supply when servicing the electric switchboard P EMERGENCY PUSH BUTTON By pressing it all lathe and bar feeder functions are disabled ...

Page 18: ... Danger of arm crushing B Give the greatest attention to running parts C Danger of material falling D Do not remove safety guards E Wear safety work gloves and shoes Do not lift any load exceeding 15 kg manually F Do not open the bar feeder while it is running G Caution danger of electric shock H The bar feeder must be fixed to the ground ...

Page 19: ...ndle liner with a diameter equal to the bar feeder guide channel diameter spindle rotation speed suitable to the material to be machined as far as the bar feeder is concerned use of suitable oil according to the diameter of the bar to be machined all bar feeder guards must be closed If the above mentioned conditions are complied with the noise level emitted during the bar rotation into the guide c...

Page 20: ...EN 2 TECHNICAL INFORMATION SIR 52 MS52 P F 2 Pag 10 14 2 6 TECHNICAL INFORMATION ...

Page 21: ...2 TECHNICAL INFORMATION SIR 52 MS52 P F EN 2 Pag 11 14 Table 1 Technical specifications Version Value 33 38 43 A 4900 5400 5900 B 1720 2220 2720 C 2620 3120 3620 D 4520 5020 5520 E 3250 3750 4250 ...

Page 22: ...r 4 5 kW Feeding speed up to 0 8 m sec Return speed up tp 0 8 m sec Bar change over time 45 sec Hydraulic system oil not supplied Type C HG32 quantity 80 l Guide channel oil not supplied Type C CKB 100 quantity 170 l Compressed air Least 6 bar 10 bar max Recommended 7 bar 2800 kg version 33 3050 kg version 33 2900 kg version 38 3150 kg version 38 Bar feeder weight 3000 kg version 43 3250 kg versio...

Page 23: ... SIR 52 MS52 P F EN 2 Pag 13 14 2 7 FITTINGS DESCRIPTION 2 7 1 Additional inner lighting lamp Lamp A and B allow the rear drum area to be lighted to make operator s checking easier Lamp C may be fitted upon customer s request ...

Page 24: ...EN 2 TECHNICAL INFORMATION SIR 52 MS52 P F 2 Pag 14 14 ...

Page 25: ... INFORMATION SIR 52 MS52 P F EN 3 Pag 1 4 INDEX 3 1 GENERAL SAFETY PRESCRIPTIONS 2 3 2 HANDLING AND INSTALLATION Safety 3 3 3 ADJUSTMENTS AND SETTING UP Safety 3 3 4 USE AND OPERATION Safety 4 3 5 BAR FEEDER MAINTENANCE Safety 4 ...

Page 26: ...tions in this manual is a guarantee of protection against injury The operator and skilled engineer must perform only their specified duties Do not tamper with the safety devices for any reason whatsoever Comply strictly with the work health and safety regulations issued by the relevant authorities in the country of installation of the machine IEMCA declines any liability whatsoever for injury to p...

Page 27: ...der adequate lighting and a clean working environment are of the utmost importance as far as personal safety is concerned The electric system connection must be made exclusively by skilled electricians Make sure the electrical system is connected to an efficient earth circuit by means of a dedicated wire 3 3 ADJUSTMENTS AND SETTING UP Safety Carry out the adjustments as described in the user manua...

Page 28: ...ce in the country in which the machine is installed Inform maintenance personnel of all operating anomalies that come to your attention Before starting the bar feeder make sure that there are no personnel engaged in servicing or cleaning the machine 3 5 BAR FEEDER MAINTENANCE Safety Do not allow unauthorized persons to carry out maintenance Read this manual carefully before carrying out maintenanc...

Page 29: ...N AREA FEATURES 6 4 4 INSTALLATION 7 4 4 1 Preliminary operations 7 4 4 2 Positioning 8 4 4 3 Levelling 11 4 4 4 Alignment 12 4 4 5 Fastening the bar feeder 15 4 4 6 Final operations 15 4 4 7 ADJUSTMENT OF BAR END DEVICE ZERO POSITION 17 4 5 HYDRAULIC CONTROL UNIT OIL LOADING 18 4 5 1 Hydraulic control unit Connection 19 4 6 ELECTRIC CONNECTION 20 4 7 PNEUMATIC CONNECTION 21 4 8 ALIGNMENT FINAL CH...

Page 30: ...re three possible bar feeder packagings A WITHOUT PACKING the bar feeder is divided from the hydraulic control unit B PALLET the bar feeder is placed on a pallet and covered by a protective sheeting C BOX the bar feeder is contained in a box and covered by a protective sheeting ...

Page 31: ...carried out using suitable means and performed by skilled personnel only 4 2 1 Lifting without packing Before lifting the bar feeder be sure the supports of the rear door have been installed they should be fixed to the rear legs of the bar feeder and must be mounted as close as possible to the lower surface of the rear door ...

Page 32: ...lts C and D and apply wooden pads E Use a bridge crane or a self propelled crane To uplift the hydraulic drive unit use belts or chains together with a bridge crane or a self moving crane having an appropriate loading capacity INFORMATION Before lifting and moving the bar feeder make sure that the eye bolts are properly and firmly fixed against the support surface that the front nose has been corr...

Page 33: ...ng paragraph 4 2 1 In this case the length of the belts and of the lifting system must be set according to the weight of the bar feeder of the pallet 400kg and of the devices that have been fixed on it see table 3 paragraph 2 6 Before lifting and moving a bar feeder on pallet remove the protective film and make sure the additional equipment has been fixed to the pallet make sure that all screws an...

Page 34: ...A mm 33 4950 38 5450 SIR 52 P SIR 52 F 43 5950 The areas B work area C bar feeding area and D remnant discharge area should be properly delimited to prevent collisions between the operator and any handling equipment or transport vehicles travelling near the bar feeder The chosen area has to be lit and must have a distribution socket for pneumatic energy During operation the feeder will release sma...

Page 35: ...een the bar feeder and lathe hence said operation shall be carried out by skilled personnel with the maximum precision WARNING CAUTION A wrong alignment may be the main cause of bar feeder malfunctioning and may cause damages to the machine 4 4 1 Preliminary operations Check lathe spindles A levelling adjust lathe levelling if necessary ...

Page 36: ...4 Pag 8 22 4 4 2 Positioning Position the bar feeder near the lathe Lift the bar feeder and remove feet A d tie rods B if they interfere with the bowls and the ejectors of the lathe Loosen grub screws C and adjust the height of screws D of the value ...

Page 37: ...LING AND INSTALLATION SIR 52 MS52 P F EN 4 Pag 9 22 Lower lever E and move the feeding drum backwards INFORMATION In order to help the drum displacement the barfeeder need to be on a flat surface and levelled ...

Page 38: ... Position the bar feeder behind the lathe Screws D have to be at the same height as holes F respect value G mentioned Introduce screws H complete with washer and screw without tightening Put the bar feeder down and remove feet A and tie rods B if they had not been removed when positioning Open the rear guard and replace screw D red with pin E supplied ...

Page 39: ...LING AND INSTALLATION SIR 52 MS52 P F EN 4 Pag 11 22 4 4 3 Levelling Check the cross and longitudinal alignment by means of the proper tables of reference For any adjustment act on rear feet A and on screws B ...

Page 40: ...e collet as mentioned below assemble yarn holder block E instead of the last pair of reels position a cap F with hole ø 1 5 mm to be manufacted by the client in the lathe collet ove the feeding drum slightly forwards in relation to the back limit stop and stretch yarn G move the drum backwards and lock sliding to keep the yarn stretched INFORMATION The alignment of at least two guide channels must...

Page 41: ...L and B During this phase the adjustments done while levelling must be respected in most cases it is therefore necessary to find the right adjustment of the bar feeder position With a vernier caliper check the cross alignment of those positions pointed out by the arrows adopt a 0 15 mm tolerance To check the height and the front centering introduce centering pins in the rear driving plate moving t...

Page 42: ...NDLING AND INSTALLATION SIR 52 MS52 P F 4 Pag 14 22 When alignment is over bring the drum to the front limit stop position Tighten in sequence screws Q grub screws L and their nuts the screws of the rear feet ...

Page 43: ... Final operations Bring the drum to the back limit stop position Check the bar feeder leveling and alignment again Remove the nylon yard and the pierced cap of the spindle Remove the yarn holder block and reassemble the two reels Remove the centering sleeves reassemble the bushes and assemble the special reducers paragraph 5 9 Bring the drum to the front limit stop position ...

Page 44: ...EN 4 HANDLING AND INSTALLATION SIR 52 MS52 P F 4 Pag 16 22 CAUTION remove pin E before starting the bar feeder Remove the whole equipment used to lift the bar feeder ...

Page 45: ...collet Loosen the bar end sensor D adjustment knob B Loosen the screws C securing the ZERO backing plate Move the bar end sensor D towards the chain sprocket until it reaches the chain outer position Tighten the knob B to maintain the position of the sensor Move the ZERO backing plate as close as possible to the sensor bracket Tighten the screw C securing the ZERO backing plate ...

Page 46: ...g should be carried out using lubricating oil of the following class C CKB 100 Quantity 250 l Fill the oil tank to the fill level INFORMATION Perform this operation after some hours have passed since the bar feeder stop In that way the oil may flow back towards the control unit HYDRAULIC OIL See enclosed documentation Hydraulic System ...

Page 47: ...Hydraulic control unit Connection Fit the control unit under the bar feeder Connect pipes A of the hydraulic oil system Connect the lubricating oil delivery pipe B Adjust the lubricating oil return pipe C operating the relevant ring D Connect the electric socket X5 F ...

Page 48: ... the priming and the lubrication of the pump parts Check that the direction of rotation is correct with respect to the indication shown on the motor grid and on the coupling flange of the pump The priming of the pump is not only shown on the pressure gauge mounted on the delivery pipe but also by the change in the noise of the pump as it becomes more silent when it has been successfully primed 4 6...

Page 49: ...urn the adjusting screw G anticlockwise to increase pressure or clockwise to lower it after this operation replace the pressure gauge protecting glass CAUTION should the pressure switch needle point a Pressure 0 do not absolutely turn the adjusting screw H clockwise for this will cause pressure switch breakage 4 8 ALIGNMENT FINAL CHECK When the installation is over make sure clamp device A axis is...

Page 50: ...EN 4 HANDLING AND INSTALLATION SIR 52 MS52 P F 4 Pag 22 22 ...

Page 51: ...andard Working Mode 6 5 3 2 Working mode with staggered sprockets 7 5 3 3 Working mode with standard and staggered sprockets 9 5 4 BAR PUSHER PRELIMINARY OPERATIONS AND FITTING 14 5 4 1 Collets Selection and Preliminary operations 14 5 4 2 Bar pusher Assembly 14 5 4 3 Bar pusher Guide tube fitting 15 5 5 BARSTOCK LENGTH ADJUSTMENT 16 5 6 WORKING PRESSURES ADJUSTMENTS 17 5 6 1 Dynamic thrust A 18 5...

Page 52: ...tment value C should be about 1 mm less than the diameter of the bar For bar diameters 15 to 25 mm install guide channel D and fix it with the screws E value F corresponds to the bar diameter plus 1 mm For bar diameters 11 to 15 mm it is recommended to install guide channel D though not strictly necessary For bar diameters over 15 mm loosen screw G and remove guide channel D Both guide channel D a...

Page 53: ... BUNDLE MAGAZINE ADJUSTMENT 5 2 1 Bars drop Quantity adjustment Adjust levers stop point A by operating screws B The bars quantity shall be checked during the first selection cycles keeping into account that bars must be arranged along a part of the belts plane of approx 200 mm ...

Page 54: ... whenever the stock tube lifts and unloads bars Use screws C holes and or the double holing D to carry out the adjustment Should it be necessary operate screws E so that the pressure foot plane is parallel to the belt plane Square bars Regulate the pressure foot A height so that the nut B stays at a distance of 0 5 1 mm from the limit stop when there are some bars under the foot Carry out the adju...

Page 55: ...t the push rod A depth by operating knob D so that it is positioned between the first bar C and the following bar Check the adjustments by pressing key Square bars HEIGHT ADJUSTMENT Adjust the push rod A height by operating the knob B so that the first bar C is lifted just as much to be held when belts reverse the direction DEPTH ADJUSTMENT Adjust the push rod A depth by operating knob D so that i...

Page 56: ...pen the sprockets by pressing the key Adjust the diameter of the guide channel selecting one of the four settings as follows fig 10 loosen pin B screw pin B down into one of the positioning holes 1 2 3 or 4 make sure the pin secured correctly Close sprockets by pressing key INFORMATION Diameters not included in the table RECOMMENDED ROUND BAR Ø may cause vibrations and failures to the bar feeder I...

Page 57: ...the diameter of the guide channel selecting one of the following three working positions in the following way fig 12 loosen pin B screw pin B down into one of the positioning holes 1 2 3 or 4 or into a midposition make sure the pin secured correctly Set the guide channel adjustment position to a diameter immediately inferior to the diameter that would normally be selected when working in STANDARD ...

Page 58: ...slot corresponding to the required mode according to the scheme shown in the table Guide channel Configuration Position of pin B Slot for Fork D Setting for staggered channel 57 53 4 a 46 43 3 IV b 33 33 2 III c 19 19 1 II d Close the sprockets by pressing the button The configuration of the guide channel must be carried out according to the bar feeder tooling and to the lathe type INFORMATION If ...

Page 59: ...NFORMATION When working in staggered channel mode only 3 settings shown in the table are selectable notwithstanding the 4 available guide channels for the smallest channel d cannot be staggered to a smaller channel 5 3 3 Working mode with standard and staggered sprockets Standard working mode The two pairs of sprockets have the same rotation and do not move while the bar pusher is moving Ideal sta...

Page 60: ...s Working Mode the guide channel must be set to an intermediate position between c and d that is to say that the sprocket edges create a channel of approximately Ø36 see fig 0031 setting pin B to position 1 see fig 52006100109 CAUTION In staggered sprockets mode do not use collets with slots that could cause accelerated wear of the sprockets IEMCA 600P type collets ...

Page 61: ...E CHANNEL OPERATION MODE 1 19 18 11 G6 10 16 18 0 2 33 32 20 G6 16 29 32 0 3 43 42 20 G6 29 39 42 0 SIR 52 MS52 P F 4 53 53 52 20 G6 39 49 52 0 Values of the diameter circumscribing the bar which may be attained with IEMCA steel collets and SCHLENKER type coupling Table 1 summarising IEMCA collets for round bars For shaped bars the values must be checked according to the selected collet Tables 2 3...

Page 62: ... checked according to the selected collet Tables 2 3 summarising the IEMCA 600P collet type Use of the drilling unit Bar min Ø20 mm use drill Ø10 mm Bar Ø21 mm to Ø28 mm use drill Ø15mm Bar Ø29 mm to Ø52 mm use drill Ø20mm INFORMATION For special applications please contact IEMCA After Sales Department A Bar diameter B Bar pusher diameter or rotating tip C Guide channel F Collet engagement on rota...

Page 63: ...5 ADJUSTMENTS AND SETTING UP SIR 52 MS52 P F EN 5 Pag 13 22 1 19 33 1 19 2 33 43 46 2 33 3 43 53 57 3 43 46 4 53 57 ...

Page 64: ...mm approx less than the sharp edges diameter see enclosed tables Check the introduction force into collet by using a bar remnant The force value must be 40 60 kg in case of exceeding value shorten the rear polyurethane length of 5 mm at a time CAUTION Collet outside diameter must be at least 0 5 mm smaller than the bar pusher outside diameter 5 4 2 Bar pusher Assembly Introduce slightly clutch uni...

Page 65: ...y the responsible skilled technician who also owns the key of the selector switch allowing this operation to be done Bring selector switch to position and open the guard Open sprockets by pressing key Fit the bar pusher A of suitable diameter into seat B of the feeding carriage Close sprockets by pressing key Carry out said operation in the other guide tubes ...

Page 66: ... sensor position up to the value corresponding to the length of the workpiece plus the width of the cutting tool Tighten the knob A CAUTION To avoid damages to the structures check block B position whenever changing the lathe collet or the bar pusher diameter INFORMATION The max length allowed for workpiece width of the cutting tool is 160 mm corresponding to position C Please contact IEMCA Sales ...

Page 67: ...Dynaminc thrust B Clamps grip C Static thrust D Introduction force 20 40 55 5 27 30 50 60 5 29 40 60 65 5 31 52 70 70 5 33 INFORMATION Values in the table are indicative only and they apply to round steel bars Values may change according to the material machined to the bar profile and to lather specifications collet opening time barstock length etc ...

Page 68: ... 3 Dynamic thrust A Dynamic thrust pressure bar Theoretical Thrust of the Bar pusher N 80 1250 70 1210 60 1140 50 1000 45 900 40 810 35 750 30 700 The dynamic thrust is the force through which the bar pusher carriage feeds the bar It works on the feeding station To adjust it operate knot A ...

Page 69: ... force of introduction is the force through which the bar is introduced into the bar pusher collet and the bar remnant is extracted To carry out adjustment operate knob D 5 6 4 Feeding speed E The feeding speed is the speed at which the bar feeds at each lathe opening CAUTION A too high feeding speed may cause damage to lathe equipment A too low feeding speed may cause the collet to close before t...

Page 70: ...TS AND SETTING UP SIR 52 MS52 P F 5 Pag 20 22 5 6 5 Best working pressure The value of the optimal operating pressure of the pumps must be adjusted at 80 bars To adjust it see enclosed documentation Hydraulic System ...

Page 71: ...o adjust the pressure switch proceed as follows remove the pressure gauge protecting glass turn the adjusting screw G anticlockwise to increase pressure or clockwise to lower it after this operation replace the pressure gauge protecting glass CAUTION should the pressure switch needle point a Pressure 0 do not absolutely turn the adjusting screw H clockwise for this will cause pressure switch break...

Page 72: ...EN 5 ADJUSTMENTS AND SETTING UP SIR 52 MS52 P F 5 Pag 22 22 ...

Page 73: ...GTHNESS Measuration 16 6 6 BARSTOCKS LOADING 18 6 7 PROGRAMMING PARAMETERS ENTRY 20 6 8 WORKING DIAMETER CHANGE OPERATIONS SEQUENCE 20 6 8 1 Changing the machining diameter without the stock guide tube diameter change 21 6 8 2 Change of the working diameter without changing the guide tube diameter 23 6 8 3 Changing the machining diameter without the stock guide tube diameter change Quick procedure...

Page 74: ...AND OPERATION SIR 52 MS52 P F 6 Pag 2 30 6 1 PUSH BUTTON PANEL CONTROL DESCRIPTION A Main controls B Controls for manual operation C Display controls and LEDs D Controls for manual operation of drilling machine ...

Page 75: ...display mode Position push button panel enabled to data entering mode 4 Key operated two position selector S1112 Position bar feeder enabled to automatic or manual operation Position only controls enabled with open guards as well 5 Emergency push button panel to stop bar feeder the latter can be restarted only after having manually released the push button S85 6 Reset button of drilling machine sa...

Page 76: ...turn F5 Key for bar insertion extraction Press it to control operation press it again to control return F6 Key for bar holder lever rotation upwards downwards Press it to control operation press it again to control return F7 Key for clamp arm rotation towards drum It controls the device in only one direction Press push button till position is reached If push button is released in advance the devic...

Page 77: ...ic operation F15 Key for bar feeding on selection belts SIR 52 MS 52 F only F16 Key for bar return on selection belts SIR 52 MS 52 F only F17 Key for lever movement upwards downwards Press it to control operation press it again to control return SIR 52 MS 52 F only F18 Key for selection push rod movement upwards downwards Press it to control operation press it again to control return SIR 52 MS 52 ...

Page 78: ...yed before the non confirmed modification to return to the page shown after setting date and time 14 Key for ENTER function to confirm entered data 15 Key to recall previous page or to move selection cursor to the left 16 Key to recall following page or to move selection cursor to the right 17 Key to scroll page upwards or to move selection cursor upwards or to increase by one the value in the dat...

Page 79: ...gnals that the display is active 23 Green LED OFF mode signals that no key is pressed ON mode signals that any key is pressed Red LED status BLINK indicates that the keyboard battery needs to be replaced refer to Chapter 9 for instructions on how to replace it ON state indicates serious problems in the keyboard 24 Key not enabled 25 Display ...

Page 80: ... by pressing this button For example if no bar is present it is possible to press this button for step by step operation F23 SPINDLE RETURN BUTTON By clicking this button when the spindle has not completely left the bar being machined the spindle returns to the rest position To carry out the above mentioned operation the drilling machine working cycle must be over and the machine must be in wait p...

Page 81: ...BAR CLAMPING VICE OPEN CLOSE Press this button to start movement press again for vice return F29 Button BAR STOP DISAPPEARS Press this button to start movement press again for bar stop return F30 Button CLAMPS MOVING FORWARD Press this button to move the bar towards the drilling unit Release the button and press it again for the return of the drilling unit ...

Page 82: ...g the lever down to rest position S38 Button Drilling machine stop Spindle return Press this button to stop drilling machine operation alarm nr 60 Drilling machine cover will be displayed Keep pressing the button to let the spindle return to the rest position This position allows spindle or tool maintenance After maintenance has been completed press button S32 to reset alarm nr 60 and restore dril...

Page 83: ...feeder can be restarted only after the push button has been manually released SIR 52 MS 52 F 4 MAGAZINE COMMAND SWITCH 2 position POSITION 0 the magazine is pre set for the manual lowering of belts in order to carry out the loading POSITION 1 the magazine is pre set for the bar feeder automatic function 5 MANUAL LOWERING OF THE MAGAZINE BELTS PUSH BUTTON BY PRESSING IT the belts lower By keeping t...

Page 84: ...change D ORANGE LIGHT Intermittent light the oil filter is dirty and should be cleaned or replaced see Warning 14 on the display D ORANGE LIGHT 1 Intermittent light the oil filter is dirty and should be cleaned or replaced see Warning 14 on the display 2 If the drilling machine is working the light indicates that the spindle tool is subject to wear and should be soon replaced see Warning 65 on the...

Page 85: ...raph Operator s parameters description and entering MANUAL START Make sure that all guards are closed and the emergency push buttons are not pressed Turn the main electric switch to I Start the lathe Press push button to start the bar feeder keeping it pressed for 15 seconds until the green light of the luminous indicator temporarily switches on This procedure allows valve EV317 to close it will r...

Page 86: ...N bars are to be loaded in the middle of the bundle magazine To load short bars in the magazine bundle please refer to IEMCA sales and customer services in order to verify the possibility of installing a short bar loading kit INFORMATION Bar must not present a straightness defect above 0 5 per 1000 Please find herewith some advice to optimise the bar feeder performances Usually barstocks do not ne...

Page 87: ...ring this phase we advise to chamfer the bar as shown in the figure If bars with front remnant ejection have to be machined we advise to chamfer the bar rear end as shown in the figure If bars have to be machined having a diameter equal to or only slightly smaller than the bar pusher diameter bar rear ends should be machine turned diameter D should be suitable for the collet size installed in the ...

Page 88: ...x Quality 0 25 mm Good 0 25 S max 0 5 mm Mediocre 0 5 mm Problematic In order to obtain a reliable value it is necessary to repeat measurements on the whole bar length by positioning it on a series of supports at a distance of 500 mm from each other and comparing the different values between prisms INFORMATION Obviously bar straightness is proportional to the rigidity of the material and to the nu...

Page 89: ... and carry out the measurement on a bushing external to the two V supports INFORMATION The use of polygonal bars hexagonal bars square bars etc is allowed but you should keep in mind that this will lead to excessive wear and tear on the guide channel wear and tear due to the use of round bars is reasonable bar rotation speed reduction in comparison with round bars Excessive wear and tear on the gu...

Page 90: ... WARNING Do not manually lift loads exceeding 15 kg 4 Close the case 5 Bars are drawn from the feed chain 6 When the luminous pilot light emits a flickering light again operations 3 4 and 5 have to be repeated 7 Carry out the above mentioned operations up to the complete filling both of the magazine and feed chain B 8 When the selector is positioned on 1 the luminous pilot light is off hence the m...

Page 91: ...pletely 4 Feed the bars using a bridge crane or a lifting carriage INFORMATION Bars are to be loaded in the middle of the bundle magazine CAUTION Do not load bars having sizes different from those suggested by the manufacturer DANGER WARNING Make sure the lifting device has a suitable capacity 5 Position the selector on 1 the magazine is ready to feed the drum ...

Page 92: ...ER CHANGE OPERATIONS SEQUENCE The operations for the machining diameter change have to be done on the basis of the previous machining and in relation to the following machining See COMPARATIVE TABLE OF THE WORKING DIAMETERS paragraph 5 3 If the stock guide tube diameter has to be replaced you need to follow the procedure explained in paragraph 6 8 1 otherwise follow the procedure explained in para...

Page 93: ...dequate to the guide stock tube 11 Bring the drum to the working position again pushing carefully and checking that no obstacle occurs 12 Lock the drum with the proper lever and close the rear door Reassemble the coupling screws between the bell of the lathe and the bell of the bar feeder 13 Bring magazine control selector switch S 106 to position 0 14 Start the bar feeder and press key 15 Press k...

Page 94: ...35 Press key to open the truck bar pusher locking device 36 Press key to bring the remnant into the lathe collet 37 Press key to make the clamp arm rotate outside the drum 38 Give the lathe the order to make one spindle station rotate and stop it at zero point Press key and repeat from step 15 to step 37 39 Repeat step 38 until all bar pushers are replaced 40 Remove all bars left from the magazine...

Page 95: ...tract the remnant 13 Press key to open the clamps the remnant falls down 14 Press key to open the truck bar pusher locking device 15 Manually open the side guard in the clamp area 16 Remove the bar pusher 17 Disassemble the collet and assemble the new collet equipped with the bar remnant 18 Position the bar pusher in the clamp arm housing 19 Close the side guard 20 Press key to close the truck bar...

Page 96: ...tep 27 until all bar pushers are replaced 29 Remove all bars left from the magazine 30 Prepare the new bars paragraph 6 5 31 Load bars paragraph 6 6 32 Adjust magazine paragraph 5 1 and 5 2 33 Bring magazine control selector switch S 106 to position 1 34 Press key ...

Page 97: ...manually pull the drum up to the limit stop 8 Extract sleeves paragraph 5 9 9 Disassemble the spindle collets and reassemble the new collets adequate to the new bar profile 10 Assemble the sleeves with the possible reducers having the diameter adequate to the guide stock tube 11 Bring the drum to the working position again pushing carefully and checking that no obstacle occurs 12 Lock the drum wit...

Page 98: ...zero point Press key and repeat from step 15 to step 21 23 Repeat step 22 until all bar pushers are replaced 24 Remove all bars left from the magazine 25 Prepare the new bars paragraph 6 5 26 Load bars paragraph 6 6 27 Adjust magazine paragraph 5 1 and 5 2 28 Bring magazine control selector switch S 106 to position 1 29 Press key ...

Page 99: ...itch to position and open the guard 6 Hold the bar pusher with your hand press key and remove the bar pusher 7 Disassemble the collet and assemble the new collet equipped with the bar remnant 8 Position the bar pusher in the stock guide tube taking care to introduce the flag into the feeding truck and press key 9 Press key to bring the remnant into the lathe collet 10 Close guard and bring selecto...

Page 100: ... 28 30 6 9 BAR FEEDER STOP CAUTION Do not stop the bar feeder through the emergency push button unless necessary Finish the operations provided for by the working program Stop bar feeder from the lathe Stop the lathe Position the main switch on 0 ...

Page 101: ... Turn the selector to MRES wait until the LED STOP slowly blinks twice 6 Turn the selector to STOP turn it immediately within 3 secs to MRES and release it at once 7 The STOP LED is now blinking faster 2 Hz MEMORY RESET 8 Wait until the STOP LED light is steady 9 Turn the voltage to the PLC off 10 Insert a new EPROM 11 Turn the voltage on 12 Turn the selector to RUN when the lights are steady some...

Page 102: ...EN 6 USE AND OPERATION SIR 52 MS52 P F 6 Pag 30 30 ...

Page 103: ...52 P motor chain Tightening 8 7 2 8 Chain feeding belt Tightening 8 7 2 9 Feeding drum Bearings end play adjustment 9 7 2 10 Loading levers Adjustment 9 7 2 11 Clamps device and bar pusher locking Alignment check 10 7 2 12 Hydraulic joint Check 10 7 2 13 Clamps Sharpening and adjustment 11 7 2 14 Lubricating oil Level check 11 7 2 15 Lubricating oil Filters cleaning 12 7 2 16 Lubricating oil Chang...

Page 104: ...parent parts cable sheaths etc To protect the bar feeder when you expect not to use it for long periods of time disconnect it from mains voltage and from compressed air supply and cover it with a suitable protective sheet DANGER WARNING Oxidation may cause damages either to the metallic parts or to electric equipment Any protective cover must not be completely sealed at the base and must be provid...

Page 105: ...lation Check and tighten the motor chain whenever necessary Bar loading Check and whenever necessary replace the bar loading levers rollers Carriage feeding Tighten the belt Check and replace sprockets whenever necessary Guides Verificare la scorrevolezza tra i rocchetti e le cremagliere Clamps device Check and sharpen clamps whenever necessary Check the oil level Clean the oil filter Check the de...

Page 106: ...ut A tightening it by means of the counternut Right clutch Loosen the three nuts B Equally tighten the three screws C so that disk D may progress in parallel with the counter disk Tighten the three nuts B 7 2 2 SIR52 MS52 F translation belts Tightening Loosen screw A Tighten the belt by manually pressing the pulley Tighten screw A Repeat the operation to tighten the other belts whenever necessary ...

Page 107: ...7 BAR FEEDER MAINTENANCE SIR 52 MS52 P F EN 7 Pag 5 20 7 2 3 SIR52 MS52 F Pins bushings Lubrication Lubricate the pins bushings see areas displayed in bold type ...

Page 108: ...ine must be completely loaded 6 7 with barstock of the max diameter Loosen the nuts of sensor A in order to remove it from disk B Disassemble the disk by loosening screw C Loosen screw D Completely loosen ring nut E When the bar feeder is started the torque limiter slides Stop the bar feeder and tighten ring nut E step by step making attempts up to the bar lifting device is restored Tighten screw ...

Page 109: ... and nut B Tighten screw C Tighten screws A and nut B Whenever necessary repeat the operation to tighten the other chains 7 2 6 SIR52 MS52 P bar translation chain Tightening Loosen ring nut A Turn the pinion eccentric pin B Tighten ring nut A Whenever necessary repeat the operation in order to tighten all other chains ...

Page 110: ...n screw A Tighten the chain by pressing manually pinion B Tighten screw A 7 2 8 Chain feeding belt Tightening Loosen the nut A Screw the screw B to tighten the chain using a torque wrench tighten to C 5 N m about 0 5 Kg m Tighten nut A Whenever necessary repeat the operation to tighten the other chains ...

Page 111: ...he front and rear area of the bar feeder Adjust the end play operating bearings B which are supplied with eccentric pin End play must be of 0 15 0 25 mm Bearings A are not equipped with eccentric pin 7 2 10 Loading levers Adjustment BAR FEEDER LEVERS IN PICK UP POSITION Adjust the levers B as shown in picture 52006100115 and make sure the capacitive sensor LED lights up ...

Page 112: ...ocedure move the clamp device to the bar insertion into collet position and close the sprockets by pressing key Sprockets must close without interfering with the bar pusher inserted into the clamp device In case of misalignment please apply to IEMCA technical assistance department 7 2 12 Hydraulic joint Check In case of troubles to the rotating joint A fig 12 apply to IEMCA technical assistance de...

Page 113: ...d centre the other clamps whenever necessary Centring adjustment Adjust the lower clamp position so that once the clamps are closed the bar D axis is aligned with the bar pusher axis E To adjust it Loosen screw A Loosen nut B Tighten or untighten screw C Tighten nut B Tighten screw A 7 2 14 Lubricating oil Level check The oil level must be between the minimum level MIN and maximum level MAX To top...

Page 114: ...ER MAINTENANCE SIR 52 MS52 P F 7 Pag 12 20 7 2 15 Lubricating oil Filters cleaning Filter under the box Remove box A and cover B Remove frame C Remove filter D and clean it by means of compressed air Suction filter ...

Page 115: ...7 BAR FEEDER MAINTENANCE SIR 52 MS52 P F EN 7 Pag 13 20 Remove the electrical pump E with the screws F Remove the filter G with the screws H Clean the filter G with the compressed air ...

Page 116: ...bottom Fill it up with lubricating oil type class C CKB 100 Quantity 250 l Replacement by means of the drain plug Disconnect the control unit see paragraph 4 5 1 Uplift the control unit see paragraph 4 2 and place it on two stands Unscrew the drain plug and let the oil be drained Remove box A and cover B see paragraph 7 2 15 Remove frame C Remove filter D Clean the tank bottom Fill it up with lubr...

Page 117: ...7 BAR FEEDER MAINTENANCE SIR 52 MS52 P F EN 7 Pag 15 20 7 2 18 Hydraulic oil Filter maintenance See enclosed documentation Hydraulic System ...

Page 118: ...EN 7 BAR FEEDER MAINTENANCE SIR 52 MS52 P F 7 Pag 16 20 7 2 19 Hydraulic oil Change See enclosed documentation Hydraulic System ...

Page 119: ...The lubricator is equipped with a control pressure switch set to a pressure of 4 5 bars To adjust the pressure switch proceed as follows remove the pressure gauge protecting glass turn the adjusting screw G anticlockwise to increase pressure or clockwise to lower it after this operation replace the pressure gauge protecting glass CAUTION should the pressure switch needle point a Pressure 0 do not ...

Page 120: ...n Circulating Oil 100 Chevron HWS 280 32 cSt Elf Movixa 100 Elf Hygliss 32 Esso Nuto 100 Esso Febis K 32 Fina Solna 100 Fina Hydran 32 IP IP Hermea 100 IP Bantia HG 32 Klüber Crucolan 100 Klüber Lamora 32 Mobil Vectra Oil Heavy Mobil Mobil Vacuoline 1405 Olio FIAT Daphne LPN 100 Olio FIAT Daphne Husoli 32 HG I Roloil Arm V 100 Roloil LI EP 32 Shell Vitrea 100 Tellus C 100 Shell Tonna TX 32 Tamoil ...

Page 121: ...eeding drum Removing the middle leg A SIR 52 F fig 23 See paragraph 4 4 5 CAUTION The central foot removal and following installation must be done when the magazine is empty Removing the hydraulic drive unit B fig 23 see paragraph 4 5 How to use the Sliding Feeding Drum CAUTION Function to be undertaken with great care making sure that the bar feeder is stable Open the rear guard lower lever C fig...

Page 122: ...EN 7 BAR FEEDER MAINTENANCE SIR 52 MS52 P F 7 Pag 20 20 The D stroke is standard stroke E is oversized and must be used in those installations which require a larger working area fig 25 ...

Page 123: ... EN 8 Pag 1 10 INDEX 8 1 GENERAL PROBLEMS 2 8 2 BAR MAGAZINE FAILURES 3 8 3 DEVICE INTRODUCING BARS INTO GUIDES PROBLEMS 4 8 4 CLAMPS DEVICE PROBLEMS 5 8 5 GUIDES PROBLEMS 5 8 6 HYDRAULIC SYSTEM PROBLEMS 6 8 7 OPERATOR PANEL PARAMETER LIST 7 ...

Page 124: ...r feeder Air missing Check the air system Emergency devices activated Disable the emergency devices BAR FEEDER DOES NOT START Motors thermal switches blown Reset the overload relay by means of the relevant push buttons Levers are in a loading phase Clamp arm on the guides Clamps are closed THE BAR FEEDER DOES NOT WORK IN THE AUTOMATIC MODE Guides are open Read for any possible defects on the DISPL...

Page 125: ...re exciting the sensors BARS ARE NOT SELECTED Failure of the selector lifted cam Replace the cam INCONVENIENTES CAUSAS SOLUÇÕES SIR52 MS52P As barras não são levantadas pelas correntes O limitador de torque desliza Ajuste o limitador de torque SIR52 MS52F A elevação acontece de forma desequilibrada Uma correia está frouxa ou rasgada Substitua a correia Os cilindros de comando não funcionam Verifiq...

Page 126: ...he cylinder does not work Check the operation of the levers control cylinder ARMS DO NOT LOWER Levers are jammed in a high position Check there are no crosswise bars or folded levers The lateral cylinders do not work Check the operation of the bar introducing cylinder ARMS DO NOT INTRODUCE BARS Levers are misaligned and interfere with the guiding sprockets Position the levers in the loading cycle ...

Page 127: ...E DO NOT ENTER THE GUIDE The clamps unit is misaligned as to the guide axis Align the unit apply to IEMCA technical assistance department 8 5 GUIDES PROBLEMS ERROR CAUSE CURE Sprockets jam Racks and sprocket supports are dirty Clean the concerned parts Sprockets close in the wrong guide Chips or dirtiness in the spring and in the sprockets control rack Clean the concerned parts Sprocket open durin...

Page 128: ... it with a recommended oil NOISY PUMPS The pump is worn out Repair or replace the pump Oil level is too low Top up oil Insufficient or non existent pump suction Clean the suction filter make sure no throttling or damage occured in the suction line Pump sucks air from the suction line Tighten the suction line unions Wrong type of oil Change it with a recommended oil SYSTEM PRESSURE MISSING Failure ...

Page 129: ...VER NOT IN POSITION SIGNAL 11 11 NOT SYNCHRONIZED CLAMPS SIGNAL 12 12 CLAMPS CLOSED SIGNAL 13 13 GUIDE CHANNELS OPEN SIGNAL 14 14 CHANGE DIRTY OIL FILTER WARNING 15 15 CHANGE CLOGGED OIL FILTER ERROR 16 16 GUIDE CHANNEL ADJ POSITION SENSOR SIGNAL 17 17 NO BAR LEFT WARNING 18 18 ENCODER ERROR FATAL ERROR 19 19 SENSOR FOR PART OPEN GUIDE CHANNEL ERROR 20 20 SENSOR FOR OPEN GUIDE CHANNEL ERROR 21 21 ...

Page 130: ...HANNEL OR FEED BAR P SIGNAL 40 40 CLOSE COVER FATAL ERROR 41 41 LATHE DOORS SAFETY ACTIVATED SIGNAL 42 42 MANUAL MODE BLOCKED NO COLLET OPEN SIGNAL 43 43 SAFETY DISAB SWITCH ACTIVATED SIGNAL 44 44 NO GUIDE CHANNEL LUBRICATION ERROR 45 45 FAILURE DURING BAR CHANGE FATAL ERROR 46 46 WARNING 47 47 WARNING 48 48 LOBSTER LIFTING FAILED FATAL ERROR 49 49 BAR PUSHER SENSOR BACK FATAL ERROR 50 50 CHECK SE...

Page 131: ...VER SIGNAL 61 61 READ FAILURE S1 6 ERROR 62 62 READ FAILURE S1 1 SIGNAL 63 63 BAR SHIFT ERROR 64 64 LUBRICATING ERROR ERROR 65 65 WORN OUT TOOL WARNING 66 66 REPLACE TOOL ERROR 67 67 READ FAILURE S0 6 ERROR 68 68 READ FAILURE S0 7 1 1 0 6 ERROR 69 69 READ FAILURE S1 0 ERROR 70 70 READ FAILURE S1 1 ERROR 71 71 READ FAILURE S1 2 ERROR 72 72 READ FAILURE S1 3 BAR STOP ERROR 73 73 READ FAILURE S1 4 ER...

Page 132: ...moved Press RESET to deactivate it ERROR When an error occurs the bar feeder is stopped as soon as it receives a STOP signal from the lathe To deactivate the error the bar feeder must receive a RESET signal FATAL ERROR When a fatal error occurs the bar feeder is stopped A RESET signal is necessary to deactivate the error If the drilling machine is working its working cycle must be completed before...

Page 133: ...CITIVE SENSOR REPLACEMENT 6 9 6 GUIDE CONTROL SENSORS REPLACEMENT 6 9 7 BAR PUSHER BACKWARD LIMIT STOP REPLACEMENT 7 9 8 ENCODER REPLACEMENT 8 9 9 SHORT FEED POSITIONING CYLINDER REPLACEMENT 8 9 10 DRUM HATCH CYLINDER REPLACEMENT 9 9 11 BAR FEEDING DEVICE CYLINDERS REPLACEMENT 10 9 12 BAR PUSHER GRIP CYLINDER REPLACEMENT 11 9 13 KEYBOARD BATTERY REPLACEMENT 12 9 14 PLC BATTERY REPLACEMENT 13 9 15 ...

Page 134: ... REPLACEMENT Set the guide channel to its smallest diameter Remove washers and retaining rings Remove the sprockets Install the new sprockets be sure the pins corresponding to the smallest diameter are aligned to the pins on the bracket Insert washers and retaining rings ...

Page 135: ...ller Repeat the operation to replace the other rollers whenever necessary 9 3 SIR MS32 F LIFTING BELTS REPLACEMENT Empty the bar magazine By turning the relevant shaft uncover plate A and disassemble it Disassemble the broken belt and assemble a new belt Repeat the above mentioned operations to replace other belts whenever necessary ...

Page 136: ...ow limit switch Bring belts in the upper position The cam C must be up in its end of stroke position The cam B must cover sensor E CAUTION Should upper belts be too tight the relevant supports may bend Otherwise a loosening of upper belts prevents some bars from reaching the selection device Legend A Belt locking plate see figure in previous page B Cam C Cam D Lower end of travel transducer E Uppe...

Page 137: ... so that the belt may be removed Assemble a new belt Replace joints and introduce the spring pins Tighten the belt see paragraph 7 2 2 Repeat the above mentioned operations to replace the other belts whenever necessary INFORMATION Upon request a special polyurethane belt particularly resistant to oil chipping and cutting bars may be supplied see the spare parts catalogue 9 15 ...

Page 138: ...ng it at the minimum value Gradually increase the sensibility until the luminous led A switches on Said led must switch off when the bar is removed 9 6 GUIDE CONTROL SENSORS REPLACEMENT Guide closing sensors Replace the sensors A Adjust their position on the diameter Ø B of the rod not on diameter Ø C CAUTION If the position of the sensors were adjusted on diameter ø C they would be cut during rod...

Page 139: ...tion so that it may detect the presence of washer G Guide pre opening sensor This sensor is operated when the equipment is working in the Staggered Sprockets Operation Mode Replace sensor H Adjust its position so that it may detect the presence of groove L 9 7 BAR PUSHER BACKWARD LIMIT STOP REPLACEMENT Replace sensor A Adjust its position which must be at 0 7 mm from the end of the truck B ...

Page 140: ...ews A Loosen headless screw B Disassemble the encoder by loosening screws C and rotating it clockwise by a few degrees Assemble the new encoder by performing the same operations the other way round 9 9 SHORT FEED POSITIONING CYLINDER REPLACEMENT Replace cylinder A The centre of the short feed positioning stop B must be on the feeding axis ...

Page 141: ...linder is at its limit switch internal rod the hatch shall be in a vertical position parallel to the loading levers As far as adjustment is concerned screw or unscrew the articulated head B The sensor located on the cylinder should mark the closure of the door even if the cylinder is not in the end of stroke position ...

Page 142: ...9 11 BAR FEEDING DEVICE CYLINDERS REPLACEMENT Replace cylinders B The cylinders stroke must be adjusted so that the bar feeding occurs on the feeding axis Adjust through ring nut C Further adjustments should be performed on slots D located on the lever ...

Page 143: ... Replace cylinder A The cylinder stroke must be adjusted so that rollers B when at standstill are upright with the feeding axis To carry out adjustment untighten nuts C screw or unscrew threaded spacer D Tighten nuts C The sensor located on the cylinder should send the signal when the rollers are in the rest configuration ...

Page 144: ...r supply Unscrew the key board s panel A With a screwdriver unscrew but not completely the 4 angle screws B of the double back box C Remove the double back box by keeping it parallel to the surface to which it was fastened Remove the battery D from its compartment Insert the new battery type lithium 3 volt CR 2430 DANGER WARNING Battery explosion danger if inserted with reversed polarity Fix the d...

Page 145: ...y make sure that the bar feeder is live Warning if the battery is replaced with the bar feeder off I E with PLC not live the bar feeder parameters will be cleared from the PLC memory and will have to be immediately restored Open the cubicle Uplift the small door A and remove battery B from its housing by disconnecting the socket Fit the new battery type lithium 3 6 volt 1 2 AA be careful to fit th...

Page 146: ...0 Lower Chain Guide 6 680380350 Chain deviator 6 680380500 Motor Pinion 1 680320720 Loading Roller 8 41311062 UFI Cartridge 1 41311025 Fam Filter 1 41311026 Fam Filter 1 612071731 Pressure Switch P 1 bar 1 612071751 Pressure Switch P 1 2 bar 1 612071741 Pressure Switch P 0 7 bar 1 072009282 Bundle Lifting Belt 4 24371543 Bundle Shifting Belt 4 001033100 Bar Stroke Limiter Clutch Plate 2 32210004 S...

Page 147: ...50250 Clamp 3 D60151801 Revolving Tip SIR D 18 DELIVERED WITH EVERY BAR FEEDER 6 D67101841 Bar Pusher SIR 18 XL 6 D60153201 Revolving Tip Sir D 32 6 D67103241 Bar Pusher SIR 32 XL 6 D60154201 Revolving Tip SIR D 42 6 D67104241 Bar Pusher SIR 42 XL 6 D60155101 Revolving Tip SIR D 52 6 D67105241 Bar Pusher SIR 52 XL 6 D60154501 Revolving Tip SIR D 45 6 D67104541 Bar Pusher SIR 45 XL 6 D60155601 Revo...

Page 148: ...EN 9 PART REPLACEMENT SIR 52 MS52 P F 9 Pag 16 16 ...

Page 149: ...HE PRODUCT 2 10 2 GENERAL DESCRIPTION OF DRILLING MACHINE 2 10 2 1 MAIN ELEMENTS 2 10 2 2 WORKING CYCLE GENERAL DESCRIPTION 6 10 2 3 APPLICATIONS OF DRILLING MACHINE 9 10 3 INSTRUCTIONS FOR THE USER 10 10 3 1 DESCRIPTION OF CONTROL DEVICES 10 10 3 2 USE AND ADJUSTMENT 14 ...

Page 150: ...RAL DESCRIPTION OF DRILLING MACHINE 10 2 1 MAIN ELEMENTS The drilling machine consists of four main elements The drilling unit located on the upper rear side of the bar feeder visible through the door M this unit performs facing operations an grips the bar while drilling it The feeding unit located on the upper middle part of the bar feeder visible through the upper inspection window on the operat...

Page 151: ...hining movement C GRIPPER element holding the bar during facing operation D FLAG element detecting the correct position of a bar in the gripper E CHUCKS gripping system drawing the bar during its axial displacement towards the drilling unit and during its backward stroke F ENCODER detection system for bar forward and backward strokes determining bar displacement during facing operation ...

Page 152: ...EVER ADJUSTMENT UNIT lever adjustment system for the regulation of the levers lifting the bar until it is aligned to the drilling unit L LUBRICATION cooling and lubricating system for spindle tool M ACCESS DOOR access door to reach the spindle tool provided with an inspection window for bar machining control and with a scale for workpiece displacement control ...

Page 153: ...NE SIR 52 MS52 P F EN 10 Pag 5 20 N DRILLING MACHINE EMERGENCY BUTTON emergency button to stop drilling machine operation O INSPECTION WINDOW FOR LEVER ADJUSTMENT window for the control of lever displacement adjustment ...

Page 154: ... unit moves the bar to the locking gripper The solenoid valve Y124 4 is energized The bar reaches the drilling position indicated by the flag The solenoid valve Y124 4 is disabled upon disabling of S1 3 sensor The collet closes and holds the bar The solenoid valve Y124 6 is energized The feeding unit jaws open and release the bar The solenoid valve Y124 3 is disabled upon activation of sensor S 1 ...

Page 155: ...ion zero the drilling unit stops The spindle stops on position zero Sensor S1 6 is enabled The feeding unit grips the bar again The solenoid valve Y124 3 is energized until S1 1 sensor is disabled The collet opens and disables solenoid valve Y124 6 The feeding system performs the backstroke The bar is pulled out of the gripper as the feeling unit is drawn back while the encoder is controlling the ...

Page 156: ...soon as the sensor S1 3 is enabled and sensor S1 4 is off The lifting levers return to wait position before loading the bar into the bar feeder drum Sensor S1 0 is disabled If the photocell S1 2 is off the electrovalve Y125 7 is energized Adjustment This message is displayed when the drilling machine is moving in manual mode ...

Page 157: ...on before being reintroduced in the environment ATTENTION For a correct use of the lubrication system the drilling tool and the tool holder should be provided with an axial opening for the nebulized lubricant Should the operation area not be properly lubricated the tool lifetime as well as the lubrication system seals cannot be ensured and the hole could not be properly carried out For a correct o...

Page 158: ...el The bar feeder emergency buttons located on the operator s panel and inside the wiring box may stop the operation of the bar feeder as well as of the lathe and of the drilling machine pressing emergency button N on the contrary which is located next to the drilling unit it is possible to stop the drilling machine operation and the loading levers only allowing the drilling machine to be drawn ba...

Page 159: ...When the button led lights up the drilling machine sensors can be deactivated by pressing this button For example if no bar is present it is possible to press this button for step by step operation F23 Button SPINDLE RETURN By clicking this button when the spindle has not completely left the bar being machined the spindle returns to the rest position To carry out the above mentioned operation the ...

Page 160: ...WN Press this button to start movement press again for lever return F27 Button CLAMPS OPEN CLOSE Press this button to start movement press again for clamps return F28 Button BAR CLAMPING VICE OPEN CLOSE Press this button to start movement press again for vice return F29 Button BAR STOP DISAPPEARS Press this button to start movement press again for bar stop return F30 Button CLAMPS MOVING FORWARD P...

Page 161: ...sition S38 Button Drilling machine stop Spindle return Press this button to restore the drilling machine to normal operation alarm nr 60 Drilling machine cover will be displayed Keep pressing the button to let the spindle return to the rest position 0 position Pressing button F23 it is possible to reach the retracted position This position allows spindle or tool maintenance After maintenance has b...

Page 162: ... INFORMATION Before starting the bar facing cycle on the bar feeder the following adjustment should be carried out when bar feeder and lathe are not working and the drilling unit is in retracted position home position or zero point 1 By means of a hand puller or a pneumatic puller ass a Hainbuch gripper bar clamping system to the drilling unit the size of the gripper should be 65 and should fit th...

Page 163: ...2 P F EN 10 Pag 15 20 2 Locate the tool protection cover against the machine cover to remove it 3 Remove the drilling tool if available 4 Loosen the screws on the drilling machine cover remove the cover and the tool protection cover ...

Page 164: ... The diameter of the spindle tip should be at least 5mm smaller than the bar diameter Install the spindle tip on one ABS 50 KOMET holder The spindle tip on the holder should be protruding 115mm from the spindle shaft end see picture Please use the following sequence to drill a Hole D 20 mm insert drill Komet Trigon V30 92000 ABS50 For difficult drilling works we recommend Extension KOMET ABS 50 V5...

Page 165: ...e bar diameter to be loaded by means of the hand grip on the lever rod which can be reached through the front door of the bar feeder drum and is visible through the main inspection window 10 Shims should be added under the feeding unit rubber chucks according to the diameter of the bar to be loaded hereunder indicated for bars from Ø20 mm up to Ø32 mm add two shims under each chuck for bars from Ø...

Page 166: ...holes to be drilled 13 On the operator s panel set correct cutting speed and feeding parameters according to the diameter of the hole and to the type of material or choose one of the parameter lists that are available on the system only in case the required conditions i e Spindle tip diameter bar material correspond to the conditions on one of the available parameter lists For any further informat...

Page 167: ...ank Lubrication oils must have the following features Oil viscosity at 40 C 47mm2 sec Oil density at 20 C 0 922 g mm3 Flammable point over 265 C CAUTION PRECAUTION We recommend the following lubrication oil SETOL ST SH For any further information please see the lubrication system manual that has been delivered with your bar feeder ...

Page 168: ...EN 10 DRILLING MACHINE SIR 52 MS52 P F 10 Pag 20 20 Oil topping up remove the plug A and fill the oil tank to the top Place the chip collector under the chip conveyor system C ...

Page 169: ...t be made according to the diameter of the barstock The bar feeder is usually supplied with a bar pusher whose diameter is equal to the maximum bar passage of the lathe In certain cases to be able to work in the best possible conditions it may also be necessary to use a bar pusher with smaller diameter A Guide channel B Bar pusher C Revolving tip D Collet E Bar ...

Page 170: ...reduce the speed rotation of the bar or to change the diameter of the guide channel to optimize the application Therefore in order to optimise operation the bar rotation speed should be reduced or the guide channel diameter should be changed Diameters Comparative table during the standard working mode Bar diameter øA mm Min Max Maximum tube diameter øA mm Guide channel diameter øB mm Bar pusher di...

Page 171: ...SIR 52 MS52 P F EN 11 Pag 3 6 11 2 REVOLVING TIP TABLE The choice of the revolving tip depends on the diameter of the guide channel that of the bar pusher and the collet coupling version A Guide channel B Bar pusher C Revolving tip D Collet E Bar ...

Page 172: ...her diameter øC mm Collet version D type of coupling Revolving tip diameter øGR mm Revolving tip code See section 19 18 With pin SCHL 18 D60151801 33 32 With pin SCHL 32 D60153201 43 42 With pin SCHL 42 D60154201 46 45 With pin SCHL 45 D60154501 53 52 With pin SCHL 52 D60155201 57 56 With pin SCHL 56 D60155601 ...

Page 173: ...e section 001 than 602P D Collet for tube E Revolving tip øGR mm Revolving tip code øF mm øB mm GP mm C mm A2 mm SP1 mm 18 D60151801 11 18 5 127 M15x1 sx 18 5 6 32 D60153201 20 32 5 169 5 M28x1 sx 37 5 8 42 D60154201 20 42 5 169 5 M30x1 sx 37 5 8 45 D60154501 20 45 5 169 5 M30x1 sx 37 5 8 52 D60155201 20 52 5 215 5 M45x1 sx 31 8 56 D60155601 20 56 5 215 5 M50x1 5 sx 31 8 ...

Page 174: ...EN 11 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS SIR 52 MS52 P F 11 Pag 6 6 ...

Page 175: ...61 4 5 33 38 10 37 8 4 5 5 19 5 34 39 25 39 5 5 77 5 5 35 40 41 40 2 5 5 6 35 6 2 36 41 56 41 3 6 6 92 6 8 38 43 87 43 5 6 5 7 50 7 3 39 45 03 44 8 7 8 08 7 8 40 46 18 46 7 5 8 66 8 5 41 47 34 47 8 9 23 9 42 48 49 48 2 9 10 39 10 2 43 49 65 49 5 10 11 54 11 3 44 50 80 50 5 11 12 70 12 5 45 51 96 51 8 12 13 85 13 5 46 53 11 52 8 13 15 02 14 8 48 55 42 55 14 16 16 16 50 57 73 57 5 15 17 32 17 2 52 6...

Page 176: ...12 GRIPPERS SIR 52 MS52 P F 12 Pag 2 34 Y Zx1 154 ØA Y Zx1 154 ØA mm mm mm mm mm mm 23 26 55 26 2 72 83 08 82 5 24 27 71 27 5 75 86 55 86 25 28 86 28 5 80 92 32 91 75 26 30 02 29 8 85 98 1 97 5 27 31 17 31 ...

Page 177: ... 5 26 36 76 36 4 5 6 36 6 2 27 38 17 37 5 5 7 07 6 8 28 39 59 38 5 5 5 7 77 7 5 30 42 42 41 5 6 8 48 8 3 32 45 24 44 5 6 5 9 19 9 34 48 07 47 7 9 89 9 7 35 49 49 48 5 8 11 31 11 36 50 90 50 8 5 12 01 11 8 37 52 31 51 5 9 12 72 12 5 38 53 73 52 5 10 14 14 13 8 39 55 15 54 5 10 5 14 84 14 5 40 56 56 55 5 11 15 55 15 41 57 97 57 12 16 97 16 5 42 59 38 58 5 12 5 17 67 17 43 60 08 59 13 18 38 18 44 62 ...

Page 178: ...5 1 53 64 3 8 10 75 27 64 1 5 8 47 25 1 55 64 7 16 12 5 31 64 1 11 16 49 1 15 16 1 2 14 25 9 16 1 3 4 50 75 2 9 16 16 25 41 64 1 13 16 52 75 2 5 64 5 8 18 45 64 1 7 8 54 5 2 9 64 11 16 19 75 25 32 1 15 16 56 25 2 7 32 3 4 21 75 55 64 2 58 2 9 32 13 16 23 5 59 64 2 1 16 59 75 2 11 32 7 8 25 25 63 64 2 1 8 61 5 2 27 64 15 16 27 25 1 5 64 2 3 16 63 5 2 1 2 1 29 1 9 64 2 1 4 65 25 2 37 64 1 1 16 30 75...

Page 179: ... 4 4 43 64 17 1 11 16 43 3 16 4 8 11 16 17 5 1 3 4 44 5 13 64 5 2 45 64 18 1 13 16 46 7 32 5 6 23 32 18 25 1 7 8 47 75 15 64 6 47 64 18 75 1 15 16 49 25 1 4 6 4 3 4 19 2 50 75 17 64 6 8 49 64 19 5 2 1 16 52 5 9 32 7 2 25 32 19 75 2 1 8 54 19 64 7 6 51 64 20 25 2 3 16 55 5 5 16 8 13 16 20 75 2 1 4 57 25 21 64 8 4 53 64 21 2 5 16 58 75 11 32 8 8 27 32 21 5 2 3 8 60 5 23 64 9 1 55 64 21 75 2 7 16 62 ...

Page 180: ...8 340 6 82 550 0 82 946 9 83 343 8 83 740 6 5 16 21 64 11 32 23 64 0 312 5 0 328 125 0 343 75 0 359 375 7 937 5 8 334 4 8 731 2 9 128 1 33 337 5 33 734 4 34 131 2 34 528 1 58 737 5 59 134 4 59 531 2 59 928 1 84 137 5 84 534 4 84 931 2 85 328 1 3 8 25 64 13 32 27 64 c 0 375 0 390 625 0 406 25 0 421 875 9 525 0 9 921 9 10 318 8 10 715 6 34 925 0 35 321 9 35 718 8 36 115 6 60 325 0 60 721 9 61 118 8 ...

Page 181: ...40 6 95 250 0 95 646 9 96 043 8 96 440 6 13 16 53 64 27 32 55 64 0 812 5 0 828 125 0 843 75 0 859 375 20 637 5 21 034 4 21 431 2 21 828 1 46 037 5 46 434 4 46 831 2 47 228 1 71 437 5 71 834 4 72 231 2 72 628 1 96 837 5 97 234 4 97 631 2 98 028 1 7 8 57 64 29 32 59 64 0 875 0 890 625 0 906 25 0 921 875 22 225 0 22 621 9 23 018 8 23 415 6 47 625 0 48 021 9 48 418 8 48 815 6 73 025 0 73 421 9 73 818 ...

Page 182: ...or consultation The codes on the grey ground are indicating the EMPLOYED SECTOR to prefer Note for ordering Collets with codes in bold characters are available from stock Please contact IEMCA service to use the collets with codes in Italics The delivery times for this kind of collets are longer Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Family t...

Page 183: ...602P10038 602P12038 3 9 602P10039 602P12039 4 5 32 602P10040 602P12040 602P15040 4 1 602P10041 602P12041 602P15041 4 2 602P10042 602P12042 602P15042 4 3 602P10043 602P12043 602P15043 602P25043 4 4 11 64 602P10044 602P12044 602P15044 4 5 602P10045 602P12045 602P15045 4 6 602P10046 602P12046 602P15046 4 7 602P10047 602P12047 602P15047 4 8 3 16 602P10048 602P12048 602P15048 4 9 602P10049 602P12049 60...

Page 184: ...602P12067 602P15067 6 8 17 64 602P10068 602P12068 602P15068 6 9 602P10069 602P12069 602P15069 7 602P10070 602P12070 602P15070 7 1 602P10071 602P12071 602P15071 7 2 9 32 602P10072 602P12072 602P15072 7 3 602P10073 602P12073 602P15073 7 4 602P10074 602P12074 602P15074 7 5 602P10075 602P12075 602P15075 7 6 19 64 602P10076 602P12076 602P15076 7 7 602P10077 602P12077 602P15077 7 8 602P10078 602P12078 6...

Page 185: ...12 GRIPPERS SIR 52 MS52 P F EN 12 Pag 11 34 ...

Page 186: ...070 602P25070 602P32070 7 1 602P20071 602P25071 7 2 9 32 602P20072 602P25072 7 3 602P20073 602P25073 7 4 602P20074 602P25074 7 5 602P20075 602P25075 602P32075 7 6 19 64 602P20076 602P25076 7 7 602P20077 602P25077 7 8 602P20078 602P25078 7 9 602P20079 602P25079 8 5 16 602P20080 602P25080 602P32080 8 1 602P20081 602P25081 8 2 602P20082 602P25082 8 3 602P20083 602P25083 8 4 21 64 602P20084 602P25084 ...

Page 187: ...103 10 4 13 32 602P15104 602P18104 10 5 602P15105 602P18105 10 6 602P15106 602P18106 10 7 602P15107 602P18107 10 8 27 64 602P15108 602P18108 10 9 602P15109 602P18109 11 602P15110 602P16110 602P18110 11 1 602P18111 11 2 602P18112 11 25 7 16 602P15112 602P16112 11 3 602P18113 11 4 602P18114 11 5 29 64 602P15115 602P16115 602P18115 11 6 602P18116 11 7 602P18117 11 75 602P15117 602P16117 11 8 602P1811...

Page 188: ...14 34 øA øF Ø8 G6 øF Ø11 G6 øF Ø11 G6 øF Ø11 G6 mm inches øD 12 øD 15 øD 16 øD 18 14 35 64 602P16140 602P18140 14 25 9 16 602P18142 14 5 602P18145 14 75 37 64 602P18147 15 19 32 602P18150 15 25 602P18152 15 5 39 64 602P18155 15 75 602P18157 ...

Page 189: ...103 10 4 13 32 602P20104 602P25104 10 5 602P20105 602P25105 602P32105 10 6 602P20106 602P25106 10 7 602P20107 602P25107 10 8 27 64 602P20108 602P25108 10 9 602P20109 602P25109 11 602P20110 602P25110 602P32110 11 1 11 2 11 25 7 16 602P20112 602P25112 11 3 11 4 11 5 29 64 602P20115 602P25115 602P32115 11 6 11 7 11 75 602P20117 602P25117 11 8 11 9 12 15 32 602P20120 602P25120 602P32120 12 25 602P2012...

Page 190: ...20140 602P23140 602P25140 602P32140 14 25 9 16 602P20142 602P23142 602P25142 14 5 602P20145 602P23145 602P25145 602P32145 14 75 37 64 602P20147 602P23147 602P25147 15 19 32 602P20150 602P23150 602P25150 602P32150 15 25 602P20152 602P23152 602P25152 15 5 39 64 602P20155 602P23155 602P25155 602P32155 15 75 602P20157 602P23157 602P25157 ...

Page 191: ...5 602P21175 602P23175 602P25175 602P32175 17 75 602P20177 602P21177 602P23177 602P25177 18 45 64 602P20180 602P21180 602P23180 602P25180 602P32180 18 25 23 32 602P21182 602P23182 602P25182 18 5 602P21185 602P23185 602P25185 602P32185 18 75 47 64 602P21187 602P23187 602P25187 19 3 4 602P21190 602P23190 602P25190 602P32190 19 25 602P23192 602P25192 19 5 49 64 602P23195 602P25195 602P32195 19 75 25 3...

Page 192: ...5 61 64 602P27242 602P29242 24 5 602P27245 602P29245 24 75 31 32 602P27247 602P29247 25 63 64 602P27250 602P29250 602P32250 25 25 602P27252 602P29252 602P32252 25 4 602P27254 25 5 1 602P27255 602P29255 602P32255 25 75 602P29257 602P32257 26 602P29260 602P32260 602P36260 26 25 602P29262 602P32262 602P36262 26 5 602P29265 602P32265 602P36265 26 75 602P29267 602P32267 602P36267 27 1 1 16 602P29270 60...

Page 193: ...4 602P35317 602P36317 602P42317 32 602P35320 602P36320 602P39320 602P42320 32 25 602P36322 602P42322 32 5 602P36325 602P42325 32 75 602P36327 602P42327 33 602P36330 602P42330 602P45330 33 25 1 5 16 602P36332 602P42332 602P45332 33 5 602P36335 602P42335 602P45335 33 75 602P36337 602P42337 602P45337 34 602P36340 602P42340 602P45340 34 25 602P42342 602P45342 34 5 602P42345 602P45345 34 75 602P39350 6...

Page 194: ...45400 602P51400 40 25 602P45402 602P51402 40 5 602P45405 602P51405 40 75 602P45407 602P51407 41 602P45410 602P51410 41 25 602P45412 602P51412 41 5 602P45415 602P51415 41 75 602P45417 602P51417 42 602P45420 602P51420 42 25 602P51422 42 5 602P51425 42 75 602P51427 43 1 11 16 602P51430 43 25 602P51432 43 5 602P51435 43 75 602P51437 44 602P51440 602P52440 44 25 602P51442 44 5 602P51445 602P52445 44 75...

Page 195: ...IR 52 MS52 P F EN 12 Pag 21 34 SIR 52 øA øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 mm inches øD 42 øD 45 øD 51 øD 52 øD 56 48 602P52480 602P56480 49 602P52490 602P56490 50 602P56500 51 602P56510 52 602P56520 ...

Page 196: ...K COLLETS FOR SQUARE BARS Table INFORMATION for defining the internal diameter øA do not consult 001 Conversion Tables document but directly consult the table below Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Family to which it belongs ...

Page 197: ...D 7 5 øD 12 øD 18 øD 21 øD 25 3 4 24 3 8 601P08038 4 5 65 5 1 601P12051 5 7 07 6 6 601P12066 6 8 48 8 601P12080 601P18080 7 9 90 9 2 601P18092 601P21092 8 11 31 10 3 601P18103 601P21103 9 12 73 11 7 601P18117 601P21117 10 14 14 13 1 601P18131 601P21131 601P25131 11 15 55 14 5 601P21145 601P25145 12 16 97 15 601P21150 601P25150 ...

Page 198: ...Ø14 G6 mm mm mm øD 25 øD 29 øD 32 øD 36 13 18 38 17 4 601P25174 14 19 80 18 8 601P25188 15 21 21 20 2 601P25202 16 22 62 21 6 601P29216 17 24 04 23 601P29230 18 25 45 24 5 601P32245 19 26 87 25 9 601P32259 20 28 28 27 3 601P32273 21 29 69 28 7 601P36287 22 31 11 30 1 601P36301 23 32 52 31 5 601P36315 ...

Page 199: ...te for consultation The codes on the grey ground are indicating the EMPLOYED SECTOR to prefer Note for ordering Collets with codes in bold characters are available from stock Please contact IEMCA service to use the collets with codes in Italics The delivery times for this kind of collets are longer Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Fami...

Page 200: ...2 6 6 92 6 2 601P12062 601P18062 1 4 7 33 6 6 601P12066 601P18066 7 8 08 7 3 601P12073 601P18073 5 16 9 16 8 3 601P18083 601P21083 8 9 23 8 4 601P18084 601P21084 8 5 9 82 9 601P25090 9 10 39 9 5 601P18095 601P21095 3 8 10 99 10 601P18100 601P21100 10 11 54 10 6 601P18106 601P21106 10 5 12 13 11 1 601P18111 11 12 7 11 7 601P18117 601P21117 7 16 12 82 11 8 601P18118 601P21118 12 13 85 12 8 601P18128...

Page 201: ...3 601P21163 601P25163 5 8 18 32 17 3 601P25173 16 18 46 17 5 601P25175 17 19 62 18 6 601P25186 601P29186 11 16 20 15 19 2 601P25192 601P29192 18 20 77 19 8 601P25198 601P29198 19 3 4 21 93 21 601P25210 601P29210 20 23 08 22 1 601P29221 13 16 23 81 22 8 601P29228 21 24 24 23 2 601P29232 22 25 39 24 4 601P29244 7 8 25 65 24 7 601P29247 23 26 54 25 5 15 16 27 48 26 5 24 27 7 26 7 31 32 28 41 27 3 25 ...

Page 202: ...5 19 2 18 20 77 19 8 19 3 4 21 93 21 20 23 08 22 1 601P32221 13 16 23 81 22 8 21 24 24 23 2 601P32232 601P36232 22 25 39 24 4 601P32244 601P36244 7 8 25 65 24 7 601P32247 23 26 54 25 5 601P32255 15 16 27 48 26 5 601P32265 601P36265 24 27 7 26 7 601P32267 601P36267 31 32 28 41 27 3 601P32273 25 28 85 27 9 601P32279 601P36279 1 29 31 28 3 601P36283 26 30 29 601P36290 1 1 16 31 14 30 2 601P36302 601P...

Page 203: ...12 GRIPPERS SIR 52 MS52 P F EN 12 Pag 29 34 ...

Page 204: ...ameter of the bar pusher INFORMATION The 603P collets fitted with a Schlenker coupling allowing the assembly on the rotating unit are designed with an oversized length Therefore the 1st feeding value of the bar pusher carriage shall be increased of 7 5 mm with respect to the standard value Code structure A Bar diameter B Example 5 mm 060 10 mm 100 12 5 mm 125 C Family to which it belongs ...

Page 205: ...055 6 15 64 603P12060 603P15060 603P20060 6 5 603P12065 603P15065 603P20065 7 603P12070 603P15070 603P20070 7 5 603P12075 603P15075 603P20075 8 5 16 603P12080 603P15080 603P20080 8 5 603P12085 603P15085 603P20085 9 603P12090 603P15090 603P20090 9 5 603P12095 603P15095 603P20095 10 25 64 603P15100 603P18100 603P20100 603P25100 10 5 603P15105 603P20105 603P25105 11 603P15110 603P20110 603P25110 ...

Page 206: ...4 603P16140 603P20140 603P25140 14 5 603P20145 603P25145 15 603P20150 603P25150 603P32150 15 5 603P20155 603P25155 16 5 8 603P20160 603P25160 603P32160 16 5 603P20165 603P25165 603P32165 17 603P20170 603P25170 603P32170 17 5 11 16 603P20175 603P25175 603P32175 18 45 64 603P20180 603P25180 603P32180 18 5 603P25185 603P32185 19 3 4 603P25190 603P32190 19 5 603P25195 603P32195 20 603P25200 603P32200 ...

Page 207: ...4 5 603P27245 603P32245 603P42245 25 603P27250 603P32250 603P42250 25 5 1 603P29255 603P32255 26 603P29260 603P32260 603P42260 26 5 603P29265 603P32265 27 603P29270 603P32270 603P42270 27 5 603P32275 28 603P32280 603P42280 28 5 1 1 8 603P32285 29 603P32290 603P35290 403P42290 29 5 603P32295 30 603P32300 603P35300 603P42300 603P49300 30 5 603P49305 31 603P35310 603P42310 603P49310 31 5 603P49315 32...

Page 208: ...5 36 603P40360 603P42360 603P49360 36 5 603P49365 37 603P40370 603P42370 603P49370 37 5 603P49375 38 1 1 2 603P42380 603P49380 38 5 603P49385 39 603P42390 603P49390 39 5 603P44395 603P49395 40 603P42400 603P44400 603P49400 40 5 603P44405 603P49405 41 603P44410 603P49410 41 5 603P44415 603P49415 42 603P45420 603P49420 42 5 603P45425 603P49425 43 1 11 16 603P49430 43 5 603P49435 44 603P49440 44 5 1 ...

Page 209: ...13 LIST OF AFTER SALES CENTERS SIR 52 MS52 P F EN 13 Pag 1 4 INDEX 13 1 LIST OF AFTER SALES CENTERS 2 ...

Page 210: ... Klovinportti 5 02180 ESPOO Finland Phone 358 9 45592305 Telefax 358 9 455 92 306 E mail matti valakari iki fi Website www ith fi FRANCE IEMCA France 145 rue Louis Armand ZI Des Grands Pres F 74300 CLUSES Phone 33 450 896960 Telefax 33 450 896135 E mail iemca iemca fr Website www iemca fr GERMANY West Nord Hoßfeld GmbH Königsberger Straße 10 D 58511 Lüdenscheid Phone 49 02351 80521 Telefax 49 0235...

Page 211: ...aking area Reimo LOBERS Rebgartenweg 5 1 D 79576 Weil am Rhein Phone 49 7621 69551 Telefax 49 7621 69491 Email mail lobers de TAIWAN SINGAPORE MALAYSIA PHILIPPINES GIMCO Giuliani Iemca Machinery Co Ltd 301 1 Dongsing Rd Dali City Taichung County 412 Taiwan Phone 886 4 2406 6970 Telefax 886 4 2406 6943 E mail gimco gimco com tw Website www gimco com tw THAILAND GEM General Engineering Machinery Co ...

Page 212: ...EN 13 LIST OF AFTER SALES CENTERS SIR 52 MS52 P F 13 Pag 4 4 ...

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