IEMCA SIR 52 F Page 29 Manual For Use And Maintenance Download

Page: 29 / 174

4 - HANDLING AND INSTALLATION

SIR-52-P/F

4 - Pag. 1 / 22

INDEX

4.1 PACKING .................................................................................................................2

4.2

LIFTING - PREAMBLE

........................................................................................3

4.2.1 Lifting

without packing .............................................................................................3

4.2.2 Lifting

with a pallet ..................................................................................................5

4.2.3 Lifting

with a box .....................................................................................................5

4.3

INSTALLATION AREA - FEATURES

.....................................................................6

4.4 INSTALLATION

.................................................................................................6

4.4.1

Lathe - Preliminary operations ..................................................................................7

4.4.2 Positioning...............................................................................................................7

4.4.3

Height and levelling adjustment ................................................................................8

4.4.4 Alignment..............................................................................................................12

4.4.5 Fastening

the bar feeder ........................................................................................14

4.5

HYDRAULIC CONTROL UNIT - OIL LOADING

....................................................16

4.5.1 Hydraulic

control unit - Connection..........................................................................17

4.6 ELECTRIC

CONNECTION

.................................................................................19

4.7

ADDITIONAL PUSH-BUTTON PANEL - INSTALLATION

.......................................19

4.8 PNEUMATIC

CONNECTION

..............................................................................20

4.9 LATHE

MODIFICATIONS

..................................................................................21

4.10

ALIGNMENT - FINAL CHECK

............................................................................21

Summary of Contents for SIR 52 F

Page 1: ... 02 2006 Cod 610505400 S N SOFTWARE RELEASE REDATTORE Bosi Andrea PER APPROVAZIONE Magnani Claudio OP PLC AUTOMATIC BAR FEEDER ELENCO ALLEGATI MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE ...

Page 2: ...4 TLX 550879 COSTRUTTORE IEMCA division of IGMI S p A INDIRIZZO Via Granarolo 167 48018 Faenza RA ITALY Tel 0546 698000 Fax 0546 46338 0546 46224 TLX 550879 TIPO DI DOCUMENTO MANUAL FOR USE AND MAINTENANCE PRODOTTO AUTOMATIC BAR FEEDER MODELLO SIR 52 P SIR 52 F ...

Page 3: ...NDLING AND INSTALLATION SIR 52 P F 5 ADJUSTMENTS AND SETTING UP SIR 52 P F 6 USE AND OPERATION SIR 52 P F 7 BAR FEEDER MAINTENANCE SIR 52 P F 8 TROUBLES CAUSES CURES SIR 52 P F 9 PART REPLACEMENT SIR 52 P F 10 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS SIR 52 P F 11 COLLETS SIR 52 P F 12 LIST OF AFTER SALES CENTERS SIR 52 P F ...

Page 4: ......

Page 5: ...1 GENERAL INFORMATION SIR 52 P F EN 1 Pag 1 4 INDEX 1 1 TERMS OF WARRANTY 2 1 2 MANUAL PURPOSE 3 1 3 MANUFACTURER AND BAR FEEDER IDENTIFICATION 4 1 4 TECHNICAL ASSISTANCE 4 1 5 ANNEXES ENCLOSED 4 ...

Page 6: ... lathe In particular before the first start up carry out an accurate check to make sure the bar feeder is correctly aligned with the lathe and fastened with the expansion plugs as shown in section 4 The product warranty is valid only if the bar loader is installed by an authorized technician with Original Installation Certificate Please ask the technician who will make the installation to show the...

Page 7: ... allow a quick search of contents consult the descriptive index Particularly important parts of this manual have been highlighted in bold type and preceded by the following symbols DANGER WARNING shows impending danger which might cause serious injuries exert the maximum caution CAUTION PRECAUTION indicates measures to be adopted to avoid accidents or damages to property INFORMATION technical inst...

Page 8: ...interface wiring diagram INFORMATION Always provide the Manufacturer with the above mentioned specifications when requesting information or ordering spare parts etc 1 4 TECHNICAL ASSISTANCE Whenever necessary please apply to one of the Technical Assistance Centres shown in the attached list INFORMATION when requesting technical assistance for the bar feeder always specify the information shown on ...

Page 9: ...F MODELS 2 2 2 GENERAL BAR FEEDER DESCRIPTION 5 2 3 WORKING CYCLE GENERAL DESCRIPTION 8 2 4 SAFETY DEVICES 9 2 5 SAFETY PLATES LOCATION AND DESCRIPTION 11 2 6 TECHNICAL INFORMATION 12 2 6 1 Noise levels 15 2 7 FITTINGS DESCRIPTION 16 2 7 1 Additional inner lighting lamp 16 ...

Page 10: ... MANUFACTURING FEATURES Maximum and minimum bar length Table 1 Maximum and minimum bar length Models Version Max length mm Min length mm 33 3300 2500 38 3800 3000 SIR 52 P SIR 52 F 43 4300 3000 Please contact IEMCA Sales Department before loading bundles of short bars into the bundle magazine in order to check whether a short bar loading set is necessary INFORMATION In bundle models bars are loade...

Page 11: ...les Stock tube diameter ø B Table 2 Stock tube diameter Models Min diameter mm Max diameter mm SIR 52 P F 6 channel 276 360 SIR 52 P F 8 channel 330 370 In the case of a lathe with a number of spindles other than 6 8 such dimensions may change Bar feeding in more stations bar feeding can occur in two or more stations in any possible combination For further information apply to IEMCA service depart...

Page 12: ...RMATION SIR 52 P F 2 Pag 4 16 Bar pusher extension Table 3 Bar pusher features Models Version Bar pusher type Bar pusher extension MAX Clamp position N STANDARD 1110 A L LONG 1360 B SIR 52 P SIR 52 F XL EXTRA LONG 1610 C ...

Page 13: ...e lathe stock tube thus replacing the bar guiding and feeding systems It allows round hexagonal and square bars to be loaded The working cycle is controlled by a PLC fitted in the electric switchboard able to dialogue with the lathe control A LATHE machines the bars loaded by the bar feeder B RACK MAGAZINE stores the bars C TRAVERSE DEVICE takes single bars moving them from the rack magazine to th...

Page 14: ...nserts into and removes the bar from the collet Furthermore it inserts into and removes the bar pusher from guide channels M FEEDING DRUM inserts bars into lathe N CONTROL PUSH BUTTON PANEL controls all bar feeder functions P HYDRAULIC CONTROLS adjust hydraulic oil flow Q ADDITIONAL PUSH BUTTON PANEL controls some bar feeder functions not supplied in some models being its functions included into t...

Page 15: ...r remnants T HYDRAULIC OIL PUMP produces pressure for the hydraulic functions of the bar feeder U LUBRICATING OIL PUMP produces pressure to lubricate guide channels V HYDRAULIC OIL TANK contains the hydraulic system oil Z LUBRICATING OIL TANK contains the oil for the lubricating system ...

Page 16: ...ce D introduces them into drum C The clamp device E inserts the bar into the bar pusher collet Then bars are fed into the lathe SIR 52 F Bars previously loaded inside the magazine A through a lifting device are selected by the bar selecting device B The bar inserting device D introduces them into drum C The clamp device E inserts the bar into the bar pusher collet Then the bars are fed into the la...

Page 17: ...bled i e those necessary for setting up or change the machining procedures they are C AXIAL DISPLACEMENT LOCKING It is associated to sensor D By releasing the lever all lathe and bar feeder functions are disabled E MOBILE GUARD Associated to microswitch F By opening the guard all lathe and bar feeder functions are disabled G MOBILE GUARD Associated to microswitch H By opening the guard all bar mag...

Page 18: ...cidental access to bundle magazine M Mobile guard Prevents the accidental access to the bar selecting station N Main switch Disconnects the electric supply when servicing the electric switchboard P Emergency push button By pressing it all lathe and bar feeder functions are disabled ...

Page 19: ...Danger of arm crushing B Give the greatest attention to running parts C Danger of material falling D Do not remove safety guards E Wear safety work gloves and shoes Do not lift any load exceeding 15 kg manually F Do not open the bar feeder while it is running G Caution danger of electric shock H Warning fix the bar feeder to the ground ...

Page 20: ...EN 2 TECHNICAL INFORMATION SIR 52 P F 2 Pag 12 16 2 6 TECHNICAL INFORMATION ...

Page 21: ... 5 mm m Max bar length 3300 mm version 33 3800 mm version 38 4300 mm version 43 Max magazine capacity n 22 bars più 200 mm on the rack n 11 bars più 200 mm on the rack 2000 kg Supply voltage 380 three phase 50 Hz other voltages upon request Supply voltage 24 Volt D C Installed power 4 5 kW Feeding speed up to 1 5 m sec Return speed up tp 1 5 m sec Bar change over time 30 sec Hydraulic system oil n...

Page 22: ...EN 2 TECHNICAL INFORMATION SIR 52 P F 2 Pag 14 16 In pursuing a policy of continuous updating of the product the manufacturer might introduce changes without any prior notice ...

Page 23: ...ed use of a front guiding bush of suitable diameter if supplied use of bars whose straightness is within the prescribed limits max deflection in mm equal to 0 5 per thousand of the bar length use of a spindle liner with a diameter equal to the bar feeder guide channel diameter spindle rotation speed suitable to the material to be machined as far as the bar feeder is concerned use of suitable oil a...

Page 24: ...ORMATION SIR 52 P F 2 Pag 16 16 2 7 FITTINGS DESCRIPTION 2 7 1 Additional inner lighting lamp Lamp A allows the rear drum area to be lighted to make operator s checking easier Lamp B may be fitted upon customer s request ...

Page 25: ...RAL INFORMATION SIR 52 P F EN 3 Pag 1 4 INDEX 3 1 GENERAL SAFETY PRESCRIPTIONS 2 3 2 HANDLING AND INSTALLATION Safety 3 3 3 ADJUSTMENTS AND SETTING UP Safety 3 3 4 USE AND OPERATION Safety 4 3 5 BAR FEEDER MAINTENANCE Safety 4 ...

Page 26: ...ons in this manual is a guarantee of protection against injury The operator and skilled engineer must perform only their specified duties Do not tamper with the safety devices for any reason whatsoever Comply strictly with the work health and safety regulations issued by the relevant authorities in the country of installation of the machine IEMCA declines any liability whatsoever for injury to per...

Page 27: ...r adequate lighting and a clean working environment are of the utmost importance as far as personal safety is concerned The electric system connection must be made exclusively by skilled electricians Make sure the electrical system is connected to an efficient earth circuit by means of a dedicated wire 3 3 ADJUSTMENTS AND SETTING UP Safety Carry out the adjustments as described in the user manual ...

Page 28: ...in the country in which the machine is installed Inform maintenance personnel of all operating anomalies that come to your attention Before starting the bar feeder make sure that there are no personnel engaged in servicing or cleaning the machine 3 5 BAR FEEDER MAINTENANCE Safety Do not allow unauthorized persons to carry out maintenance Read this manual carefully before carrying out maintenance D...

Page 29: ... 6 4 4 INSTALLATION 6 4 4 1 Lathe Preliminary operations 7 4 4 2 Positioning 7 4 4 3 Height and levelling adjustment 8 4 4 4 Alignment 12 4 4 5 Fastening the bar feeder 14 4 5 HYDRAULIC CONTROL UNIT OIL LOADING 16 4 5 1 Hydraulic control unit Connection 17 4 6 ELECTRIC CONNECTION 19 4 7 ADDITIONAL PUSH BUTTON PANEL INSTALLATION 19 4 8 PNEUMATIC CONNECTION 20 4 9 LATHE MODIFICATIONS 21 4 10 ALIGNME...

Page 30: ...chine may be packed in three ways A WITHOUT PACKING the bar feeder is divided from the hydraulic control unit B PALLET the bar feeder is placed on a pallet and covered by a protective sheeting C BOX the bar feeder is contained in a box and covered by a protective sheeting ...

Page 31: ...ed out using suitable means and performed by skilled personnel only 4 2 1 Lifting without packing With respect to the length of front crosspiece A two different lifting procedures are required If the crosspiece does not come out of the bar feeder shape the lifting with tube is needed otherwise the tubeless lifting is needed ...

Page 32: ... Belt C mm Belt D mm 33 3000 3000 38 2500 3000 SIR 52 P SIR 52 F 43 2500 3000 Check the length belts C and D and apply wooden pads E Use a bridge crane or a self propelled crane INFORMATION After positioning and alignment remove the eye bolt brackets Use the brackets supplied with the bar feeder ...

Page 33: ...lf moving crane having an appropriate loading capacity 4 2 2 Lifting with a pallet Use two belts of 8 m in length and a bridge crane or a self propelled crane having adequate capacity load 4 2 3 Lifting with a box Use two belts of 8 m in length and a bridge crane or a self propelled crane having adequate capacity load The case weight is 1000 kg ...

Page 34: ... the operator and any handling equipment or transport vehicles travelling near the bar feeder The selected bar feeder setting should be suitably lit and provided with an electric power and air outlets During operation the feeder will release small amount of oil vapors Make sure that the premises where the feeder is installed are suitably ventilated 4 4 INSTALLATION The most important phase of inst...

Page 35: ... bar feeding system INFORMATION This operation is necessary only if the lathe is supplied with the device Check the lathe alignment 4 4 2 Positioning Position the bar feeder nearby the lathe In the front feet remove the eyebolts A or the tube used for lifting In the rear feet remove brackets B and replace the relevant screws C with those supplied M12x50 UNI 5931 ...

Page 36: ...NSTALLATION SIR 52 P F 4 Pag 8 22 4 4 3 Height and levelling adjustment Adjust height X of the bar feeder working axis with the lathe height according to the procedure below loosen screws A and turn column B through pin C ...

Page 37: ...4 HANDLING AND INSTALLATION SIR 52 P F EN 4 Pag 9 22 Open rear guard and replace red screw D pin E supplied Lower lever M and move feeding drum backwards of 1000 mm approx ...

Page 38: ...rding to value G previously calculated to allow bushes H to be centred with respect to lathe disk L previously moving the drum to its forward stop Move the drum forward and adjust the height of the bar feeder working axis to allow bushes H to fit into lathe disk L holes Adjust through feet supports ...

Page 39: ...ross and longitudinal alignment by means of the proper tables of reference Adjust through feet supports whenever necessary Check the adjustment moving the drum forwards and backwards trough lever F bushes H must fit without an excessive effort into lathe disk L holes ...

Page 40: ...rds of 500 mm approx Stretch a nylon thread ø 1 mm between the bar feeder and the lathe collet as follows fit thread holding block A instead of the last sprocket pair position a plug B with hole ø 1 5 mm to be manufacted by the client into the lathe collet stretch nylon thread C moving the drum backwards and locking the displacement to keep the thread stretched ...

Page 41: ...the arrows Allowance must be of 0 15 mm Height can be adjusted through the feet supports side adjustments are obtained by giving calibrated blows on the feet side plates through a mallet During this phase keep to the height and level adjustments to find the correct bar feeder position Check the adjustments by moving the drum forward and backward through lever F bushes H must fit without an excessi...

Page 42: ...ten screws B Remove the front feet tie rods C should they hinder the chips removal or the lathe lubricating oil control unit Only for SIR 52 F Install the central foot in the following way Assemble the central foot by means of screws D Adjust the height Fasten the plate to the ground Tighten screws E WARNING CAUTION When installing the central foot make sure the magazine is empty ...

Page 43: ...CAUTION WARNING Before starting the bar feeder remove the rod F FASTENING TO THE LATHE Once the bar feeder has been fastened to the ground connect the bar feeder to the lathe Figure 24 shows a general example apply to IEMCA service department for more details ...

Page 44: ...ollowing class C CKB 100 Quantity 170 l Make sure oil is between the MAX and MIN level INFORMATION Perform this operation after some hours have passed since the bar feeder stop In that way the oil may flow back towards the control unit HYDRAULIC OIL Remove plug B To top it up fill with hydraulic oil type class C HG 32 or equivalent Quantity 80 l Make sure oil is between the MAX and MIN level ...

Page 45: ...raulic control unit Connection Fit the control unit under the bar feeder Connect pipes A of the hydraulic oil system Connect the lubricating oil delivery pipe B Adjust the lubricating oil return pipe C operating the relevant ring D Connect the electric socket X5 F ...

Page 46: ...importance since the correct lubrication of the internal parts of the pump depends on this phase Start the pulse operated electric motor in order to allow for the priming and the lubrication of the pump parts Check that the direction of rotation is correct with respect to the indication shown on the motor grid and on the coupling flange of the pump The priming of the pump is not only shown on the ...

Page 47: ...ions in force The feeder is normally provided with a multiple plug to plug into the special lathe outlet refer to the Wiring diagram if necessary 4 7 ADDITIONAL PUSH BUTTON PANEL INSTALLATION Install the additional push button panel A nearby the lathe push button panel INFORMATION Some equipment do not require the installation of the additional push button panel since its functions are integrated ...

Page 48: ...te by valve C PRESSURE SWITCH The filter is equipped with a control pressure switch set to a pressure of 4 5 bar To regulate the pressure switch proceed as follows remove the pressure gauge protecting glass turn the adjusting screw G anticlockwise to increase pressure or clockwise to lower it after this operation replace the pressure gauge protecting glass CAUTION should the pressure switch needle...

Page 49: ...ervice department 4 10 ALIGNMENT FINAL CHECK When the installation is over make sure clamp device A axis is aligned with the guide channel axis Keep to the following procedure move the clamp device to the bar insertion into collet position and close the sprockets by pressing key Sprockets must close without interfering with the bar pusher inserted into the clamp device In case of misalignment plea...

Page 50: ...EN 4 HANDLING AND INSTALLATION SIR 52 P F 4 Pag 22 22 ...

Page 51: ...g mode with staggered sprockets 8 5 3 3 Working mode with standard and staggered sprockets 11 5 4 BAR PUSHER PRELIMINARY OPERATIONS AND FITTING 16 5 4 1 Collets Selection and Preliminary operations 16 5 4 2 Bar pusher Assembly 17 5 4 3 Bar pusher Guide tube fitting 18 5 5 BARSTOCK LENGTH ADJUSTMENT 19 5 5 1 Remnant lenght Adjustment for the second feed 20 5 7 WORKING PRESSURES ADJUSTMENTS 21 5 7 1...

Page 52: ...EN 5 ADJUSTMENTS AND SETTING UP SIR 52 P F 5 Pag 2 26 5 8 OPERATING PRESSURE FOR THE SECOND FEED ADJUSTMENTS 25 5 9 AIR FILTER ADJUSTMENTS 26 5 10 SPECIAL REDUCTION PARTS 26 ...

Page 53: ... value C should be about 1 mm less than the diameter of the bar For bar diameters 15 to 25 mm install guide channel D and fix it with the screws E value F corresponds to the bar diameter plus 1 mm For bar diameters 11 to 15 mm it is recommended to install guide channel D though not strictly necessary For bar diameters over 15 mm loosen screw G and remove guide channel D Both guide channel D and su...

Page 54: ...LE MAGAZINE ADJUSTMENT 5 2 1 Bars drop Quantity adjustment Adjust levers stop point A by operating screws B The bars quantity shall be checked during the first selection cycles keeping into account that bars must be arranged along a part of the belts plane of approx 200 mm ...

Page 55: ...henever the stock tube lifts and unloads bars Use screws C holes and or the double holing D to carry out the adjustment Should it be necessary operate screws E so that the pressure foot plane is parallel to the belt plane Square bars Regulate the pressure foot A height so that the nut B stays at a distance of 0 5 1 mm from the limit stop when there are some bars under the foot Carry out the adjust...

Page 56: ...the push rod A depth by operating knob D so that it is positioned between the first bar C and the following bar Check the adjustments by pressing key Square bars HEIGHT ADJUSTMENT Adjust the push rod A height by operating the knob B so that the first bar C is lifted just as much to be held when belts reverse the direction DEPTH ADJUSTMENT Adjust the push rod A depth by operating knob D so that it ...

Page 57: ...n the sprockets by pressing the key Adjust the diameter of the guide channel selecting one of the four settings as follows fig 10 loosen pin B screw pin B down into one of the positioning holes 1 2 3 or 4 make sure the pin secured correctly Close sprockets by pressing key INFORMATION Diameters not included in the table RECOMMENDED ROUND BAR Ø may cause vibrations and failures to the bar feeder It ...

Page 58: ...e diameter of the guide channel selecting one of the following three working positions in the following way fig 12 loosen pin B screw pin B down into one of the positioning holes 1 2 3 or 4 or into a midposition make sure the pin secured correctly Set the guide channel adjustment position to a diameter immediately inferior to the diameter that would normally be selected when working in STANDARD WO...

Page 59: ...t corresponding to the required mode according to the scheme shown in the table Guide channel Configuration Position of pin B Slot for Fork D Setting for staggered channel 57 53 4 a 46 43 3 IV b 33 33 2 III c 19 19 1 II d Close the sprockets by pressing the button The configuration of the guide channel must be carried out according to the bar feeder tooling and to the lathe type INFORMATION If sha...

Page 60: ...EN 5 ADJUSTMENTS AND SETTING UP SIR 52 P F 5 Pag 10 26 INFORMATION Please contact IEMCA Sales or Service Department if you need a special configuration of guide channel bar pusher and bar ...

Page 61: ...own in the table are selectable notwithstanding the 4 available guide channels for the smallest channel d cannot be staggered to a smaller channel 5 3 3 Working mode with standard and staggered sprockets Standard working mode The two pairs of sprockets have the same rotation and do not move while the bar pusher is moving Ideal staggered channels mode The selected channel is immediately inferior to...

Page 62: ...orking Mode the guide channel must be set to an intermediate position between c and d that is to say that the sprocket edges create a channel of approximately Ø36 see fig 0031 setting pin B to position 1 see fig 52006100109 CAUTION In staggered sprockets mode do not use collets with slots that could cause accelerated wear of the sprockets IEMCA 600P type collets ...

Page 63: ...8 GUIDE CHANNEL OPERATION MODE 1 19 18 11 G6 10 15 0 2 33 32 20 G6 15 28 0 3 43 42 20 G6 25 38 0 SIR 52 P F 4 53 53 52 20 G6 35 48 0 Values of the diameter circumscribing the bar which may be attained with IEMCA steel collets and SCHLENKER type coupling Table 1 summarising IEMCA collets for round bars For shaped bars the values must be checked according to the selected collet Tables 2 3 summarisin...

Page 64: ...ing mode with staggered sprockets COMPARATIVE TABLE OF MACHINING DIAMETERS mm FOR STANDARD OPERATION MODE GUIDE 19 33 43 57 Ø C Ø B Ø F Ø A Round bar Ø RECOMMENDED MODEL PIN POSITION C Max Ø Guide channel Ø Bar pusher Ø Engagement Ø on Rotating Tip Collet MIN MAX POSITION OF THE FORK PARAMETER 18 GUIDE CHANNEL OPERATION MODE 1 Tra 1 e 2 19 19 33 18 15 G6 15 16 II 1 2 Tra 2 e 3 33 33 46 32 20 G6 16...

Page 65: ...ide of the collet must be at least 1 mm thick 2 Sprockets are on their intermediate position edges in contact with the bar forming thus a channel the diameter of which is approximately 1 mm smaller than the guide channel diameter resulting from sprocket standard rotation 1 19 33 1 19 2 33 43 46 2 33 3 43 53 57 3 43 46 4 53 57 ...

Page 66: ...agonal bars use a drill with a diameter 1 mm approx less than the sharp edges diameter see enclosed tables C Square bars use a drill with a diameter 1 5 mm approx less than the sharp edges diameter see enclosed tables Check the introduction force into collet by using a bar remnant The force value must be 40 60 kg in case of exceeding value shorten the rear polyurethane length of 5 mm at a time ...

Page 67: ...N 5 Pag 17 26 5 4 2 Bar pusher Assembly SIR 52 P F Ø 18 52 Introduce slightly clutch unit A into rod B seat turn up to obtain a small yielding and complete the insertion Insert collet C into rod B seat insert pin D until the clutch is engaged ...

Page 68: ...uitable diameter into seat B of the feeding carriage Close sprockets by pressing key Carry out said operation in the other guide tubes Bar feeder with bar loading in the 1st station Introduce bar pusher A into the clamps arm housing Press the key to lock the bar pusher carriage Open sprockets by pressing key Press the key in order to rotate the clamp arm towards the drum Close sprockets by pressin...

Page 69: ...nsor position up to the value corresponding to the length of the workpiece plus the width of the cutting tool Tighten the knob A CAUTION To avoid damages to the structures check block B position whenever changing the lathe collet or the bar pusher diameter INFORMATION The max length allowed for workpiece width of the cutting tool is 160 mm corresponding to position C Please contact IEMCA Sales or ...

Page 70: ... device which is located in the default second feed position according to the lathe the bar feeder is added to Follow the steps under paragraph 5 5 5 6 Loading bar diameter 15 to 30 mm If the diameter of the bars to be loaded is between 15 and 30 mm tighten the screw a on the lever B PRECAUTION WARNING Before loading bars over 30 mm diameter the screw A must be removed ...

Page 71: ...aminc thrust B Clamps grip C Static thrust D Introduction force 20 40 55 5 27 30 50 60 5 29 40 60 65 5 31 52 70 70 5 33 INFORMATION Values in the table are indicative only and they apply to round steel bars Values may change according to the material machined to the bar profile and to lather specifications collet opening time barstock length etc ...

Page 72: ...Dynamic thrust A Dynamic thrust pressure bar Theoretical Thrust of the Bar pusher N 80 1250 70 1210 60 1140 50 1000 45 900 40 810 35 750 30 700 The dynamic thrust is the force through which the bar pusher carriage feeds the bar It works on the feeding station To adjust it operate knot A ...

Page 73: ... operate knob C INFORMATION Usually the static thrust must remain at a value of 5 bar therefore it does not require any adjustment 5 7 4 Clamps introduction force D The force of introduction is the force through which the bar is introduced into the bar pusher collet and the bar remnant is extracted To carry out adjustment operate knob D 5 7 5 Feeding speed E The feeding speed is the speed at which...

Page 74: ...umps must be adjusted at 70 bars with hot oil at about 50 C To adjust it loosen the lock nut A fig 24 and tighten or loosen the screw B To check that the value has been reached open cock C and read the value on the pressure gauge D CAUTION in order to prevent the pressure gauge from undergoing sudden pressure changes keep cock C closed ...

Page 75: ... below bearing in mind its function A DYNAMIC THRUST takes place in the first feeding channel see paragraph 5 7 1 B Clamp connection see paragraph 5 7 2 C DYNAMIC THRUST takes place in the second feeding channel see paragraph 5 7 1 D CLAMP FEEDING POWER see paragraph 5 7 4 E BAR FEEDING SPEED takes place in the first feeding channel see paragraph 5 7 5 F BAR FEEDING SPEED takes place in the second...

Page 76: ... pressure switch needle indicate Pressure 0 never turn the adjusting screw H clockwise for this will cause pressure switch to break 5 10 SPECIAL REDUCTION PARTS According to the diameter of the guide tube it is necessary to install suitable special reduction parts Open the rear cover and pull the feeding drum backward Pull the nose B ring nut A backward and remove it Add the special parts and repe...

Page 77: ...Cold start 11 6 5 2 Hot start 11 6 6 BARS TO BE MACHINED CHARACTERISTICS AND PREPARATION 12 6 6 1 BAR STRAIGTHNESS Measuration 14 6 7 BARSTOCKS LOADING 16 6 8 PROGRAMMING PARAMETERS ENTRY 18 6 9 WORKING DIAMETER CHANGE OPERATIONS SEQUENCE 18 6 9 1 Changing the machining diameter without the stock guide tube diameter change 19 6 9 2 Change of the working diameter without changing the guide tube dia...

Page 78: ...EN 6 USE AND OPERATION SIR 52 P F 6 Pag 2 24 6 1 PUSH BUTTON PANEL CONTROL DESCRIPTION A Main controls B Controls for manual operation C Display controls and LEDs ...

Page 79: ...e push button panel is enabled for the message display mode Position push button panel enabled to data entering mode 4 Key operated two position selector Position bar feeder enabled to automatic or manual operation Position only controls enabled with open guards as well 5 Emergency push button it stops the feeder The feeder can be restarted only after the push button has been manually released ...

Page 80: ...n F5 Key for bar insertion extraction Press it to control operation press it again to control return F6 Key for bar holder lever rotation upwards downwards Press it to control operation press it again to control return F7 Key for clamp arm rotation towards drum It controls the device in only one direction Press push button till position is reached If push button is released in advance the device c...

Page 81: ...r automatic operation F15 Key for bar feeding on selection belts SIR 52 F only F16 Key for bar return on selection belts SIR 52 F only F17 Key for lever movement upwards downwards Press it to control operation press it again to control return SIR 52 F only F18 Key for selection push rod movement upwards downwards Press it to control operation press it again to control return SIR 52 F only F19 Key ...

Page 82: ...on confirmed modification to return to displayed screen after date and time programming 14 Key for ENTER function to confirm entered data 15 Key to recall the previous parameter or to move the selection cursor left 16 Key to recall the next parameter or to move the selection cursor right 17 Key to scroll page upwards or to move selection cursor upwards or to increase by one the value in the date a...

Page 83: ...no key is pressed ON mode signals that any key is pressed Red LED status BLINK indicates that the keyboard battery needs to be replaced refer to Chapter 9 for instructions on how to replace it ON state indicates serious problems in the keyboard 24 Key not enabled 25 Display INFORMATION To obtain all the instructions on the programming of the bar feeder refer to the Push Button Panel Instruction Ma...

Page 84: ...f bars are loaded in the drum 3 Push button enabling the Slow backwards manual bar pusher motion 4 Push button enabling the Slow forwards manual bar pusher motion 5 Luminous pilot light push button white It activates and desactivates the bar feeder automatic function on the automatic function is enabled off the automatic function is disabled 6 Luminous pilot light push button white It activates an...

Page 85: ...der can be restarted only after the push button has been manually released SIR 52 F 4 MAGAZINE COMMAND SWITCH 2 position POSITION 0 the magazine is pre set for the manual lowering of belts in order to carry out the loading POSITION 1 the magazine is pre set for the bar feeder automatic function 5 MANUAL LOWERING OF THE MAGAZINE BELTS PUSH BUTTON BY PRESSING IT the belts lower By keeping the push b...

Page 86: ...t the bar feeder is not operating or that it is in the manual mode B GREEN LIGHT it indicates that the bar feeder is in the automatic mode C BLUE LIGHT signals that the bar feeder is carrying out the bar change D ORANGE LIGHT it indicates that magazine safety guards are open Master 880 P or removed Master 880 F ...

Page 87: ...h Operator s parameters description and entering MANUAL START Make sure that all guards are closed and the emergency push buttons are not pressed Turn the main electric switch to I Start the lathe Press push button to start the bar feeder keeping it pressed for 15 seconds until the green light of the luminous indicator temporarily switches on This procedure allows valve EV317 to close it will rema...

Page 88: ...ngth mm 33 3300 2500 38 3800 3000 SIR 52 P SIR 52 F 43 4300 3000 INFORMATION bars are to be loaded in the middle of the bundle magazine INFORMATION Bar must not present a straightness defect above 0 5 per 1000 Please find herewith some advice to optimise the bar feeder performances Usually barstocks do not need any preliminary operations to be carried out on ends nevertheless to obtain the best re...

Page 89: ...g this phase we advise to chamfer the bar as shown in the figure If bars with front remnant ejection have to be machined we advise to chamfer the bar rear end as shown in the figure If bars have to be machined having a diameter equal to or only slightly smaller than the bar pusher diameter bar rear ends should be machine turned diameter D should be suitable for the collet size installed in the bar...

Page 90: ...Quality 0 25 mm Good 0 25 S max 0 5 mm Mediocre 0 5 mm Problematic In order to obtain a reliable value it is necessary to repeat measurements on the whole bar length by positioning it on a series of supports at a distance of 500 mm from each other and comparing the different values between prisms INFORMATION Obviously bar straightness is proportional to the rigidity of the material and to the numb...

Page 91: ...nd carry out the measurement on a bushing external to the two V supports INFORMATION The use of polygonal bars hexagonal bars square bars etc is allowed but you should keep in mind that this will lead to excessive wear and tear on the guide channel wear and tear due to the use of round bars is reasonable bar rotation speed reduction in comparison with round bars Excessive wear and tear on the guid...

Page 92: ...ING Do not manually lift loads exceeding 15 kg 4 Close the case 5 Bars are drawn from the feed chain 6 When the luminous pilot light emits a flickering light again operations 3 4 and 5 have to be repeated 7 Carry out the above mentioned operations up to the complete filling both of the magazine and feed chain B 8 When the selector is positioned on 1 the luminous pilot light is off hence the magazi...

Page 93: ...y 4 Feed the bars using a bridge crane or a lifting carriage INFORMATION Bars are to be loaded in the middle of the bundle magazine CAUTION Do not load bars having sizes different from those suggested by the manufacturer DANGER WARNING Make sure the lifting device has a suitable capacity 5 Position the selector on 1 the magazine is ready to feed the drum ...

Page 94: ...ENCE The operations for the machining diameter change have to be done on the basis of the previous machining and in relation to the following machining see COMPARATIVE TABLE OF THE WORKING DIAMETERS paragraph 5 3 If the stock guide tube diameter has to be replaced you need to follow the procedure explained in paragraph 6 9 1 otherwise follow the procedure explained in paragraph 6 9 2 DANGER WARNIN...

Page 95: ...m in working position pushing it carefully and making sure there is no jamming 12 Lock the drum by means of its relevant lever and close the rear hatch 13 Position the magazine control selector on 0 14 Remove from the magazine the remaining bars 15 Prepare the new bars 6 6 16 Feed the bars 6 7 17 Adjust the magazine 5 1 and 5 2 18 Press the push button to start the bar feeder 19 Position the magaz...

Page 96: ...h the button to close the guides 38 Close the lateral case 39 Turn the switch in position 40 Press the key to open guides 41 Press the key to rotate the clamp arm towards the drum 42 Press the key to close guides 43 Press the key to open the bar pusher locking 44 Press the key to feed the bar pusher position the bar pusher into the spindle and the bar remnant into the collet and its relevant carri...

Page 97: ...t carefully and making sure there is no jamming 12 Lock the drum with the suitable lever and close the rear hatch 13 Position the magazine control selector on 0 14 Remove all the remaining bars from the magazine 15 Prepare the new barstocks 6 6 16 Feed the barstocks 6 7 17 Adjust the magazine 5 1 and 5 2 18 Press the key to start the bar feeder 19 Position the magazine control selector on 1 20 Pre...

Page 98: ...arriage in the bar end area 39 Press the key to rotate the clamp arm outside the drum 40 Press the key 41 Rotate the lathe spindle of any station whatsoever up to the OPEN COLLET position 42 Press the key 43 Repeat all the operations from No 21 to No 38 up to the complete replacement of all bar pushers 44 Press the key 6 10 BAR FEEDER STOP CAUTION Do not stop the bar feeder through the emergency p...

Page 99: ...in that position until the STOP C warning light stops flashing and remains constantly on Turn selector B to position RUN If the procedure has been followed correctly the RUN D warning light should flash for a while and then remain constantly on and the programme should be loaded CAUTION After loading the programme the parameters are to be reset call the IEMCA Service Department 6 11 1 Cold start C...

Page 100: ...rt the lathe Press push button to start the bar feeder keeping it pressed for 15 seconds until the green light of the luminous indicator temporarily switches on This procedure allows valve EV317 to close it will remain closed for 45 minutes thus allowing a faster hydraulic oil heating ...

Page 101: ... Tightening 7 7 2 8 Chain feeding belt Tightening 7 7 2 9 Feeding drum Bearings end play adjustment 8 7 2 10 Loading levers Adjustment 8 7 2 11 Clamps device and bar pusher locking Alignment check 9 7 2 12 Hydraulic joint Check 9 7 2 13 Clamps Sharpening and adjustment 10 7 2 14 Lubricating oil Level check 10 7 2 15 Lubricating oil Filters cleaning 11 7 2 16 Lubricating oil Change 13 7 2 17 Hydrau...

Page 102: ...rent parts cable sheaths etc To protect the bar feeder when you expect not to use it for long periods of time disconnect it from mains voltage and from compressed air supply and cover it with a suitable protective sheet DANGER WARNING Oxidation may cause damages either to the metallic parts or to electric equipment Any protective cover must not be completely sealed at the base and must be provided...

Page 103: ...heck and tighten the motor chain whenever necessary Bar loading Check and whenever necessary replace the bar loading levers rollers Carriage feeding Tighten the belt Check and replace sprockets whenever necessary Guides Verificare la scorrevolezza tra i rocchetti e le cremagliere Clamps device Check and sharpen clamps whenever necessary Check the oil level Clean the oil filter Check the delivery p...

Page 104: ...ightening it by means of the counternut Right clutch Loosen the three nuts B Equally tighten the three screws C so that disk D may progress in parallel with the counter disk Tighten the three nuts B 7 2 2 SIR 52 F translation belts Tightening Loosen screw A fig 2 Tighten the belt by manually pressing the pulley Tighten screw A Repeat the operation to tighten the other belts whenever necessary ...

Page 105: ...l to work properly To adjust it The magazine must be completely loaded paragraph 6 7 with barstock of the max diameter Loosen the nuts of sensor A in order to remove it from disk B fig 4 Disassemble the disk by loosening screw C Loosen screw D Completely loosen ring nut E When the bar feeder is started the torque limiter slides Stop the bar feeder and tighten ring nut E step by step making attempt...

Page 106: ...nd nut B Tighten screw C Tighten screws A and nut B Whenever necessary repeat the operation to tighten the other chains 7 2 6 SIR 52 P bar translation chain Tightening Loosen ring nut A fig 6 Turn the pinion eccentric pin B Tighten ring nut A Whenever necessary repeat the operation in order to tighten all other chains ...

Page 107: ... A fig 7 Tighten the chain by pressing manually pinion B Tighten screw A 7 2 8 Chain feeding belt Tightening Loosen the nut A Screw the screw B to tighten the chain using a torque wrench tighten to C 5 N m about 0 5 Kg m Tighten nut A Whenever necessary repeat the operation to tighten the other chains ...

Page 108: ...front and rear area of the bar feeder Adjust the end play operating bearings B which are supplied with eccentric pin End play must be of 0 15 0 25 mm Bearings A are not equipped with eccentric pin 7 2 10 Loading levers Adjustment BAR FEEDER LEVERS IN PICK UP POSITION Adjust the levers B as shown in picture 52006100115 and make sure the capacitive sensor LED lights up ...

Page 109: ...rocedure move the clamp device to the bar insertion into collet position and close the sprockets by pressing key Sprockets must close without interfering with the bar pusher inserted into the clamp device In case of misalignment please apply to IEMCA technical assistance department 7 2 12 Hydraulic joint Check In case of troubles to the rotating joint A fig 12 apply to IEMCA technical assistance d...

Page 110: ...centre the other clamps whenever necessary Centring adjustment Adjust the lower clamp position so that once the clamps are closed the bar D axis is aligned with the bar pusher axis E To adjust it Loosen screw A Loosen nut B Tighten or untighten screw C Tighten nut B Tighten screw A 7 2 14 Lubricating oil Level check The oil level must be between the minimum level MIN and maximum level MAX To top u...

Page 111: ...AR FEEDER MAINTENANCE SIR 52 P F EN 7 Pag 11 20 7 2 15 Lubricating oil Filters cleaning Filter under the box Remove box A and cover B Remove frame C Remove filter D and clean it by means of compressed air ...

Page 112: ...EN 7 BAR FEEDER MAINTENANCE SIR 52 P F 7 Pag 12 20 Suction filter Disconnect the drive unit see paragraph 4 5 1 Remove cover E Lift box F and clean its filter by means of compressed air ...

Page 113: ... 100 Quantity 170 l Replacement by means of the drain plug Disconnect the drive unit see paragraph 4 5 1 Uplift the drive unit see paragraph 4 2 and place it on two stands Unscrew the drain plug and let the oil be drained out Remove box A and cover B Remove frame C Remove filter D Clean the tank bottom Fill it up with lubricating oil type class C CKB 100 Quantity 170 l 7 2 17 Hydraulic oil Level c...

Page 114: ... 7 2 18 Hydraulic oil Filter maintenance SUCTION FILTER Disconnect the drive unit see paragraph 4 5 1 Loosen the screw of lid A Uplift the pump unit by the help of the appropriate lifting equipment Disassemble filter B and clean it with compressed air ...

Page 115: ...7 BAR FEEDER MAINTENANCE SIR 52 P F EN 7 Pag 15 20 DRAIN FILTER Loosen screws C and lift cover D Extract filter E check its condition and replace if necessary ...

Page 116: ...quipment Empty the tank by using an auxiliary pump Clean the tank bottom To top it up fill with hydraulic oil type class C HG 32 Quantity 80 l REPLACEMENT BY MEANS OF THE DRAIN PLUG Disconnect the drive unit see paragraph 4 5 1 Uplift the drive unit see paragraph 4 2 and place it on two stands Unscrew the drain plug and let the oil be drained out Loosen the screw of lid A Uplift the pump unit by t...

Page 117: ...lve C PRESSURE SWITCH The lubricator is equipped with a control pressure switch set to a pressure of 4 5 bar remove the pressure gauge protecting glass turn the adjusting screw G anticlockwise to increase pressure or clockwise to lower it after this operation replace the pressure gauge protecting glass CAUTION should the pressure switch needle point a Pressure 0 do not absolutely turn the adjustin...

Page 118: ...irculating Oil 100 Chevron HWS 280 32 cSt Elf Movixa 100 Elf Hygliss 32 Esso Nuto 100 Esso Febis K 32 Fina Solna 100 Fina Hydran 32 IP IP Hermea 100 IP Bantia HG 32 Klüber Crucolan 100 Klüber Lamora 32 Mobil Vectra Oil Heavy Mobil Mobil Vacuoline 1405 Olio FIAT Daphne LPN 100 Olio FIAT Daphne Husoli 32 HG I Roloil Arm V 100 Roloil LI EP 32 Shell Vitrea 100 Tellus C 100 Shell Tonna TX 32 Tamoil Ind...

Page 119: ...eding drum Removing the middle leg A SIR 52 F fig 23 See paragraph 4 4 5 CAUTION The central foot removal and following installation must be done when the magazine is empty Removing the hydraulic drive unit B fig 23 see paragraph 4 5 How to use the Sliding Feeding Drum CAUTION Function to be undertaken with great care making sure that the bar feeder is stable Open the rear cover lower the lever M ...

Page 120: ...EN 7 BAR FEEDER MAINTENANCE SIR 52 P F 7 Pag 20 20 The D stroke is standard stroke E is oversized and must be used in those installations which require a larger working area fig 25 ...

Page 121: ...CURES SIR 52 P F EN 8 Pag 1 6 INDEX 8 1 GENERAL PROBLEMS 2 8 2 BAR MAGAZINE FAILURES 2 8 3 DEVICE INTRODUCING BARS INTO GUIDES PROBLEMS 3 8 4 CLAMPS DEVICE PROBLEMS 4 8 5 GUIDES PROBLEMS 4 8 6 HYDRAULIC SYSTEM PROBLEMS 5 ...

Page 122: ...AUTOMATIC MODE Guides are open Read for any possible defects on the DISPLAY and provide the required conditions for the bar feeder to be started automatically 8 2 BAR MAGAZINE FAILURES ERROR CAUSE CURE SIR 52 P THE BARS ARE NOT UPLIFTED BY THE CHAINS The torque limiter slides Calibrate the torque limiter SIR 52 F BAR LIFTING IS OUT OF BALANCE One of the belts is loosened or torn One of the belts i...

Page 123: ...cylinder does not work Check the operation of the levers control cylinder ARMS DO NOT LOWER Levers are jammed in a high position Check there are no crosswise bars or folded levers The lateral cylinders do not work Check the operation of the bar introducing cylinder ARMS DO NOT INTRODUCE BARS Levers are misaligned and interfere with the guiding sprockets Position the levers in the loading cycle CLO...

Page 124: ...the button and the button the bar feeder will go into gear and the clamp arm will rotate towards the drum Loosen the release knob for the nonreturn valve of the clamp arm this can be found near the valve unit in order to manually operate the clamp unit lifting and lowering Bring the clamp unit in a position where sensor S3 can be read then tighten the valve release knob and restart the 8 5 GUIDES ...

Page 125: ... with a recommended oil NOISY PUMPS The pump is worn out Repair or replace the pump Oil level is too low Top up oil Insufficient or non existent pump suction Clean the suction filter make sure no throttling or damage occured in the suction line Pump sucks air from the suction line Tighten the suction line unions Wrong type of oil Change it with a recommended oil SYSTEM PRESSURE MISSING Failure of ...

Page 126: ...EN 8 TROUBLES CAUSES CURES SIR 52 P F 8 Pag 6 6 ...

Page 127: ...9 PART REPLACEMENT SIR 52 P F EN 9 Pag 1 4 INDEX 1 KEYBOARD BATTERY REPLACEMENT 2 9 2 PLC BATTERY REPLACEMENT 3 ...

Page 128: ...ply Unscrew the key board s panel A With a screwdriver unscrew but not completely the 4 angle screws B of the double back box C Remove the double back box by keeping it parallel to the surface to which it was fastened Remove the battery D from its compartment Insert the new battery type lithium 3 volt CR 2430 DANGER WARNING Battery explosion danger if inserted with reversed polarity Fix the double...

Page 129: ...ke sure that the bar feeder is live Warning if the battery is replaced with the bar feeder off I E with PLC not live the bar feeder parameters will be cleared from the PLC memory and will have to be immediately restored Open the cubicle Uplift the small door A and remove battery B from its housing by disconnecting the socket Fit the new battery type lithium 3 6 volt 1 2 AA be careful to fit the co...

Page 130: ...EN 9 PART REPLACEMENT SIR 52 P F 9 Pag 4 4 ...

Page 131: ...be made according to the diameter of the barstock The bar feeder is usually supplied with a bar pusher whose diameter is equal to the maximum bar passage of the lathe In certain cases to be able to work in the best possible conditions it may also be necessary to use a bar pusher with smaller diameter A Guide channel B Bar pusher C Revolving tip D Collet E Bar ...

Page 132: ...duce the speed rotation of the bar or to change the diameter of the guide channel to optimize the application Therefore in order to optimise operation the bar rotation speed should be reduced or the guide channel diameter should be changed Diameters Comparative table during the standard working mode Bar diameter øA mm Min Max Maximum tube diameter øA mm Guide channel diameter øB mm Bar pusher diam...

Page 133: ...S SIR 52 P F EN 10 Pag 3 6 10 2 REVOLVING TIP TABLE The choice of the revolving tip depends on the diameter of the guide channel that of the bar pusher and the collet coupling version A Guide channel B Bar pusher C Revolving tip D Collet E Bar ...

Page 134: ...r diameter øC mm Collet version D type of coupling Revolving tip diameter øGR mm Revolving tip code See section 19 18 With pin SCHL 18 D60151801 33 32 With pin SCHL 32 D60153201 43 42 With pin SCHL 42 D60154201 46 45 With pin SCHL 45 D60154501 53 52 With pin SCHL 52 D60155201 57 56 With pin SCHL 56 D60155601 ...

Page 135: ...ection 001 than 602P D Collet for tube E Revolving tip øGR mm Revolving tip code øF mm øB mm GP mm C mm A2 mm SP1 mm 18 D60151801 11 18 5 127 M15x1 sx 18 5 6 32 D60153201 20 32 5 169 5 M28x1 sx 37 5 8 42 D60154201 20 42 5 169 5 M30x1 sx 37 5 8 45 D60154501 20 45 5 169 5 M30x1 sx 37 5 8 52 D60155201 20 52 5 215 5 M45x1 sx 31 8 56 D60155601 20 56 5 215 5 M50x1 5 sx 31 8 ...

Page 136: ...EN 10 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS SIR 52 P F 10 Pag 6 6 ...

Page 137: ...4 5 33 38 10 37 8 4 5 5 19 5 34 39 25 39 5 5 77 5 5 35 40 41 40 2 5 5 6 35 6 2 36 41 56 41 3 6 6 92 6 8 38 43 87 43 5 6 5 7 50 7 3 39 45 03 44 8 7 8 08 7 8 40 46 18 46 7 5 8 66 8 5 41 47 34 47 8 9 23 9 42 48 49 48 2 9 10 39 10 2 43 49 65 49 5 10 11 54 11 3 44 50 80 50 5 11 12 70 12 5 45 51 96 51 8 12 13 85 13 5 46 53 11 52 8 13 15 02 14 8 48 55 42 55 14 16 16 16 50 57 73 57 5 15 17 32 17 2 52 60 0...

Page 138: ...EN 11 COLLETS SIR 52 P F 11 Pag 2 34 Y Zx1 154 ØA Y Zx1 154 ØA mm mm mm mm mm mm 23 26 55 26 2 72 83 08 82 5 24 27 71 27 5 75 86 55 86 25 28 86 28 5 80 92 32 91 75 26 30 02 29 8 85 98 1 97 5 27 31 17 31 ...

Page 139: ...26 36 76 36 4 5 6 36 6 2 27 38 17 37 5 5 7 07 6 8 28 39 59 38 5 5 5 7 77 7 5 30 42 42 41 5 6 8 48 8 3 32 45 24 44 5 6 5 9 19 9 34 48 07 47 7 9 89 9 7 35 49 49 48 5 8 11 31 11 36 50 90 50 8 5 12 01 11 8 37 52 31 51 5 9 12 72 12 5 38 53 73 52 5 10 14 14 13 8 39 55 15 54 5 10 5 14 84 14 5 40 56 56 55 5 11 15 55 15 41 57 97 57 12 16 97 16 5 42 59 38 58 5 12 5 17 67 17 43 60 08 59 13 18 38 18 44 62 21 ...

Page 140: ... 53 64 3 8 10 75 27 64 1 5 8 47 25 1 55 64 7 16 12 5 31 64 1 11 16 49 1 15 16 1 2 14 25 9 16 1 3 4 50 75 2 9 16 16 25 41 64 1 13 16 52 75 2 5 64 5 8 18 45 64 1 7 8 54 5 2 9 64 11 16 19 75 25 32 1 15 16 56 25 2 7 32 3 4 21 75 55 64 2 58 2 9 32 13 16 23 5 59 64 2 1 16 59 75 2 11 32 7 8 25 25 63 64 2 1 8 61 5 2 27 64 15 16 27 25 1 5 64 2 3 16 63 5 2 1 2 1 29 1 9 64 2 1 4 65 25 2 37 64 1 1 16 30 75 1 ...

Page 141: ...4 43 64 17 1 11 16 43 3 16 4 8 11 16 17 5 1 3 4 44 5 13 64 5 2 45 64 18 1 13 16 46 7 32 5 6 23 32 18 25 1 7 8 47 75 15 64 6 47 64 18 75 1 15 16 49 25 1 4 6 4 3 4 19 2 50 75 17 64 6 8 49 64 19 5 2 1 16 52 5 9 32 7 2 25 32 19 75 2 1 8 54 19 64 7 6 51 64 20 25 2 3 16 55 5 5 16 8 13 16 20 75 2 1 4 57 25 21 64 8 4 53 64 21 2 5 16 58 75 11 32 8 8 27 32 21 5 2 3 8 60 5 23 64 9 1 55 64 21 75 2 7 16 62 3 8...

Page 142: ...40 6 82 550 0 82 946 9 83 343 8 83 740 6 5 16 21 64 11 32 23 64 0 312 5 0 328 125 0 343 75 0 359 375 7 937 5 8 334 4 8 731 2 9 128 1 33 337 5 33 734 4 34 131 2 34 528 1 58 737 5 59 134 4 59 531 2 59 928 1 84 137 5 84 534 4 84 931 2 85 328 1 3 8 25 64 13 32 27 64 c 0 375 0 390 625 0 406 25 0 421 875 9 525 0 9 921 9 10 318 8 10 715 6 34 925 0 35 321 9 35 718 8 36 115 6 60 325 0 60 721 9 61 118 8 61 ...

Page 143: ...6 95 250 0 95 646 9 96 043 8 96 440 6 13 16 53 64 27 32 55 64 0 812 5 0 828 125 0 843 75 0 859 375 20 637 5 21 034 4 21 431 2 21 828 1 46 037 5 46 434 4 46 831 2 47 228 1 71 437 5 71 834 4 72 231 2 72 628 1 96 837 5 97 234 4 97 631 2 98 028 1 7 8 57 64 29 32 59 64 0 875 0 890 625 0 906 25 0 921 875 22 225 0 22 621 9 23 018 8 23 415 6 47 625 0 48 021 9 48 418 8 48 815 6 73 025 0 73 421 9 73 818 8 7...

Page 144: ...consultation The codes on the grey ground are indicating the EMPLOYED SECTOR to prefer Note for ordering Collets with codes in bold characters are available from stock Please contact IEMCA service to use the collets with codes in Italics The delivery times for this kind of collets are longer Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Family to w...

Page 145: ...P10038 602P12038 3 9 602P10039 602P12039 4 5 32 602P10040 602P12040 602P15040 4 1 602P10041 602P12041 602P15041 4 2 602P10042 602P12042 602P15042 4 3 602P10043 602P12043 602P15043 602P25043 4 4 11 64 602P10044 602P12044 602P15044 4 5 602P10045 602P12045 602P15045 4 6 602P10046 602P12046 602P15046 4 7 602P10047 602P12047 602P15047 4 8 3 16 602P10048 602P12048 602P15048 4 9 602P10049 602P12049 602P1...

Page 146: ...P12067 602P15067 6 8 17 64 602P10068 602P12068 602P15068 6 9 602P10069 602P12069 602P15069 7 602P10070 602P12070 602P15070 7 1 602P10071 602P12071 602P15071 7 2 9 32 602P10072 602P12072 602P15072 7 3 602P10073 602P12073 602P15073 7 4 602P10074 602P12074 602P15074 7 5 602P10075 602P12075 602P15075 7 6 19 64 602P10076 602P12076 602P15076 7 7 602P10077 602P12077 602P15077 7 8 602P10078 602P12078 602P...

Page 147: ...11 COLLETS SIR 52 P F EN 11 Pag 11 34 ...

Page 148: ... 602P25070 602P32070 7 1 602P20071 602P25071 7 2 9 32 602P20072 602P25072 7 3 602P20073 602P25073 7 4 602P20074 602P25074 7 5 602P20075 602P25075 602P32075 7 6 19 64 602P20076 602P25076 7 7 602P20077 602P25077 7 8 602P20078 602P25078 7 9 602P20079 602P25079 8 5 16 602P20080 602P25080 602P32080 8 1 602P20081 602P25081 8 2 602P20082 602P25082 8 3 602P20083 602P25083 8 4 21 64 602P20084 602P25084 8 5...

Page 149: ... 10 4 13 32 602P15104 602P18104 10 5 602P15105 602P18105 10 6 602P15106 602P18106 10 7 602P15107 602P18107 10 8 27 64 602P15108 602P18108 10 9 602P15109 602P18109 11 602P15110 602P16110 602P18110 11 1 602P18111 11 2 602P18112 11 25 7 16 602P15112 602P16112 11 3 602P18113 11 4 602P18114 11 5 29 64 602P15115 602P16115 602P18115 11 6 602P18116 11 7 602P18117 11 75 602P15117 602P16117 11 8 602P18118 1...

Page 150: ...34 øA øF Ø8 G6 øF Ø11 G6 øF Ø11 G6 øF Ø11 G6 mm inches øD 12 øD 15 øD 16 øD 18 14 35 64 602P16140 602P18140 14 25 9 16 602P18142 14 5 602P18145 14 75 37 64 602P18147 15 19 32 602P18150 15 25 602P18152 15 5 39 64 602P18155 15 75 602P18157 ...

Page 151: ... 10 4 13 32 602P20104 602P25104 10 5 602P20105 602P25105 602P32105 10 6 602P20106 602P25106 10 7 602P20107 602P25107 10 8 27 64 602P20108 602P25108 10 9 602P20109 602P25109 11 602P20110 602P25110 602P32110 11 1 11 2 11 25 7 16 602P20112 602P25112 11 3 11 4 11 5 29 64 602P20115 602P25115 602P32115 11 6 11 7 11 75 602P20117 602P25117 11 8 11 9 12 15 32 602P20120 602P25120 602P32120 12 25 602P20122 6...

Page 152: ...40 602P23140 602P25140 602P32140 14 25 9 16 602P20142 602P23142 602P25142 14 5 602P20145 602P23145 602P25145 602P32145 14 75 37 64 602P20147 602P23147 602P25147 15 19 32 602P20150 602P23150 602P25150 602P32150 15 25 602P20152 602P23152 602P25152 15 5 39 64 602P20155 602P23155 602P25155 602P32155 15 75 602P20157 602P23157 602P25157 ...

Page 153: ...02P21175 602P23175 602P25175 602P32175 17 75 602P20177 602P21177 602P23177 602P25177 18 45 64 602P20180 602P21180 602P23180 602P25180 602P32180 18 25 23 32 602P21182 602P23182 602P25182 18 5 602P21185 602P23185 602P25185 602P32185 18 75 47 64 602P21187 602P23187 602P25187 19 3 4 602P21190 602P23190 602P25190 602P32190 19 25 602P23192 602P25192 19 5 49 64 602P23195 602P25195 602P32195 19 75 25 32 6...

Page 154: ...1 64 602P27242 602P29242 24 5 602P27245 602P29245 24 75 31 32 602P27247 602P29247 25 63 64 602P27250 602P29250 602P32250 25 25 602P27252 602P29252 602P32252 25 4 602P27254 25 5 1 602P27255 602P29255 602P32255 25 75 602P29257 602P32257 26 602P29260 602P32260 602P36260 26 25 602P29262 602P32262 602P36262 26 5 602P29265 602P32265 602P36265 26 75 602P29267 602P32267 602P36267 27 1 1 16 602P29270 602P3...

Page 155: ...02P35317 602P36317 602P42317 32 602P35320 602P36320 602P39320 602P42320 32 25 602P36322 602P42322 32 5 602P36325 602P42325 32 75 602P36327 602P42327 33 602P36330 602P42330 602P45330 33 25 1 5 16 602P36332 602P42332 602P45332 33 5 602P36335 602P42335 602P45335 33 75 602P36337 602P42337 602P45337 34 602P36340 602P42340 602P45340 34 25 602P42342 602P45342 34 5 602P42345 602P45345 34 75 602P39350 602P...

Page 156: ...00 602P51400 40 25 602P45402 602P51402 40 5 602P45405 602P51405 40 75 602P45407 602P51407 41 602P45410 602P51410 41 25 602P45412 602P51412 41 5 602P45415 602P51415 41 75 602P45417 602P51417 42 602P45420 602P51420 42 25 602P51422 42 5 602P51425 42 75 602P51427 43 1 11 16 602P51430 43 25 602P51432 43 5 602P51435 43 75 602P51437 44 602P51440 602P52440 44 25 602P51442 44 5 602P51445 602P52445 44 75 60...

Page 157: ... SIR 52 P F EN 11 Pag 21 34 SIR 52 øA øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 øF Ø20 G6 mm inches øD 42 øD 45 øD 51 øD 52 øD 56 48 602P52480 602P56480 49 602P52490 602P56490 50 602P56500 51 602P56510 52 602P56520 ...

Page 158: ...OLLETS FOR SQUARE BARS Table INFORMATION for defining the internal diameter øA do not consult 001 Conversion Tables document but directly consult the table below Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Family to which it belongs ...

Page 159: ... 5 øD 12 øD 18 øD 21 øD 25 3 4 24 3 8 601P08038 4 5 65 5 1 601P12051 5 7 07 6 6 601P12066 6 8 48 8 601P12080 601P18080 7 9 90 9 2 601P18092 601P21092 8 11 31 10 3 601P18103 601P21103 9 12 73 11 7 601P18117 601P21117 10 14 14 13 1 601P18131 601P21131 601P25131 11 15 55 14 5 601P21145 601P25145 12 16 97 15 601P21150 601P25150 ...

Page 160: ... G6 mm mm mm øD 25 øD 29 øD 32 øD 36 13 18 38 17 4 601P25174 14 19 80 18 8 601P25188 15 21 21 20 2 601P25202 16 22 62 21 6 601P29216 17 24 04 23 601P29230 18 25 45 24 5 601P32245 19 26 87 25 9 601P32259 20 28 28 27 3 601P32273 21 29 69 28 7 601P36287 22 31 11 30 1 601P36301 23 32 52 31 5 601P36315 ...

Page 161: ...for consultation The codes on the grey ground are indicating the EMPLOYED SECTOR to prefer Note for ordering Collets with codes in bold characters are available from stock Please contact IEMCA service to use the collets with codes in Italics The delivery times for this kind of collets are longer Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Family ...

Page 162: ... 6 92 6 2 601P12062 601P18062 1 4 7 33 6 6 601P12066 601P18066 7 8 08 7 3 601P12073 601P18073 5 16 9 16 8 3 601P18083 601P21083 8 9 23 8 4 601P18084 601P21084 8 5 9 82 9 601P25090 9 10 39 9 5 601P18095 601P21095 3 8 10 99 10 601P18100 601P21100 10 11 54 10 6 601P18106 601P21106 10 5 12 13 11 1 601P18111 11 12 7 11 7 601P18117 601P21117 7 16 12 82 11 8 601P18118 601P21118 12 13 85 12 8 601P18128 60...

Page 163: ...01P21163 601P25163 5 8 18 32 17 3 601P25173 16 18 46 17 5 601P25175 17 19 62 18 6 601P25186 601P29186 11 16 20 15 19 2 601P25192 601P29192 18 20 77 19 8 601P25198 601P29198 19 3 4 21 93 21 601P25210 601P29210 20 23 08 22 1 601P29221 13 16 23 81 22 8 601P29228 21 24 24 23 2 601P29232 22 25 39 24 4 601P29244 7 8 25 65 24 7 601P29247 23 26 54 25 5 15 16 27 48 26 5 24 27 7 26 7 31 32 28 41 27 3 25 28 ...

Page 164: ...9 2 18 20 77 19 8 19 3 4 21 93 21 20 23 08 22 1 601P32221 13 16 23 81 22 8 21 24 24 23 2 601P32232 601P36232 22 25 39 24 4 601P32244 601P36244 7 8 25 65 24 7 601P32247 23 26 54 25 5 601P32255 15 16 27 48 26 5 601P32265 601P36265 24 27 7 26 7 601P32267 601P36267 31 32 28 41 27 3 601P32273 25 28 85 27 9 601P32279 601P36279 1 29 31 28 3 601P36283 26 30 29 601P36290 1 1 16 31 14 30 2 601P36302 601P403...

Page 165: ...11 COLLETS SIR 52 P F EN 11 Pag 29 34 ...

Page 166: ...ter of the bar pusher INFORMATION The 603P collets fitted with a Schlenker coupling allowing the assembly on the rotating unit are designed with an oversized length Therefore the 1st feeding value of the bar pusher carriage shall be increased of 7 5 mm with respect to the standard value Code structure A Bar diameter B Example 5 mm 060 10 mm 100 12 5 mm 125 C Family to which it belongs ...

Page 167: ... 6 15 64 603P12060 603P15060 603P20060 6 5 603P12065 603P15065 603P20065 7 603P12070 603P15070 603P20070 7 5 603P12075 603P15075 603P20075 8 5 16 603P12080 603P15080 603P20080 8 5 603P12085 603P15085 603P20085 9 603P12090 603P15090 603P20090 9 5 603P12095 603P15095 603P20095 10 25 64 603P15100 603P18100 603P20100 603P25100 10 5 603P15105 603P20105 603P25105 11 603P15110 603P20110 603P25110 ...

Page 168: ...03P16140 603P20140 603P25140 14 5 603P20145 603P25145 15 603P20150 603P25150 603P32150 15 5 603P20155 603P25155 16 5 8 603P20160 603P25160 603P32160 16 5 603P20165 603P25165 603P32165 17 603P20170 603P25170 603P32170 17 5 11 16 603P20175 603P25175 603P32175 18 45 64 603P20180 603P25180 603P32180 18 5 603P25185 603P32185 19 3 4 603P25190 603P32190 19 5 603P25195 603P32195 20 603P25200 603P32200 20 ...

Page 169: ... 603P27245 603P32245 603P42245 25 603P27250 603P32250 603P42250 25 5 1 603P29255 603P32255 26 603P29260 603P32260 603P42260 26 5 603P29265 603P32265 27 603P29270 603P32270 603P42270 27 5 603P32275 28 603P32280 603P42280 28 5 1 1 8 603P32285 29 603P32290 603P35290 403P42290 29 5 603P32295 30 603P32300 603P35300 603P42300 603P49300 30 5 603P49305 31 603P35310 603P42310 603P49310 31 5 603P49315 32 60...

Page 170: ...6 603P40360 603P42360 603P49360 36 5 603P49365 37 603P40370 603P42370 603P49370 37 5 603P49375 38 1 1 2 603P42380 603P49380 38 5 603P49385 39 603P42390 603P49390 39 5 603P44395 603P49395 40 603P42400 603P44400 603P49400 40 5 603P44405 603P49405 41 603P44410 603P49410 41 5 603P44415 603P49415 42 603P45420 603P49420 42 5 603P45425 603P49425 43 1 11 16 603P49430 43 5 603P49435 44 603P49440 44 5 1 3 4...

Page 171: ...12 LIST OF AFTER SALES CENTERS SIR 52 P F EN 12 Pag 1 4 INDEX 12 1 LIST OF AFTER SALES CENTERS 2 ...

Page 172: ...lovinportti 5 02180 ESPOO Finland Phone 358 9 45592305 Telefax 358 9 455 92 306 E mail matti valakari iki fi Website www ith fi FRANCE IEMCA France 145 rue Louis Armand ZI Des Grands Pres F 74300 CLUSES Phone 33 450 896960 Telefax 33 450 896135 E mail iemca iemca fr Website www iemca fr GERMANY West Nord Hoßfeld GmbH Königsberger Straße 10 D 58511 Lüdenscheid Phone 49 02351 80521 Telefax 49 02351 ...

Page 173: ...ng area Reimo LOBERS Rebgartenweg 5 1 D 79576 Weil am Rhein Phone 49 7621 69551 Telefax 49 7621 69491 Email mail lobers de TAIWAN SINGAPORE MALAYSIA PHILIPPINES GIMCO Giuliani Iemca Machinery Co Ltd 301 1 Dongsing Rd Dali City Taichung County 412 Taiwan Phone 886 4 2406 6970 Telefax 886 4 2406 6943 E mail gimco gimco com tw Website www gimco com tw THAILAND GEM General Engineering Machinery Co 1 7...

Page 174: ...EN 12 LIST OF AFTER SALES CENTERS SIR 52 P F 12 Pag 4 4 ...

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IEMCA SIR 52 F, Manual For Use And Maintenance

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