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Operational Description Of Zolar 

Weep #1 Output  

The purpose of the Weep #1 Output is to control a weep solenoid 
to provide a trickle flow of water through the high pressure wand 
during freeze conditions. The Weep #1 relay output is controlled 
by the lower reading of Temperature Sensor #1 and Temperature 
Sensor #2, where Temperature Sensor #2 is optional and will be 
ignored if not installed. The use of two temperature sensors can 
be used to ensure at least one of them will always be on the 
shaded side of the carwash were solar heating is not present. 
With the front panel Configuration Menu, you select temperature 
values for Weep-Start and for Full-Weep. As shown in the 
diagram to the right, above the Weep-Start temperature the relay 
output will always be on, below the Full-Weep temperature the 
relay output will always be off, and at temperatures in-between 
the relay will have a duty cycle (over a 1 minute period) prorated 
according to the temperature. (See also the Application Notes.) 

 

Aux #1 Output 

The Aux #1 Output can be configured to control equipment based on time, temperature or ambient light intensity. The 
front panel Configuration Menu allows you to configure this output according to your needs. For temperature or light 
control, the respective Z440TP Temperature Probe or Z440LP Light Probe is connected to the Sensor #2 terminals. If 
time is selected to control Aux #1 Output, then the internal battery backed clock controls the output. 

„

 Slab Heat Control:

 To prevent water from freezing on concrete slabs, the Aux #1 Output can be used to control a 

contactor/pump system to circulate a warm antifreeze solution through pipes embedded in the slab. The front panel 
Configuration Menu allows you to set a temperature threshold and gives you a choice of having the output relay turn 
On-If-Hot or On-If-Cold. Most prefer to use On-If-Cold with the N.O. contacts for this application. 

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 External Light Control:

 To turn on your external lighting at dusk, and turn it back off at dawn, connect the Z440LP 

Light Probe to Sensor #2 terminals and use the front panel Configuration Menu to configure Aux #1 Output for control 
by Light. The Light Probe will ensure that lights are turned on and off as needed no matter what time of year it is or 
how thick the clouds are. See the Light Probe Application Note for useful information in using this function. 

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 Time Of Day Control:

 Equipment, such as an office air conditioner or a bill changer, can be turned on and off at a 

specific time of day. This may allow you to save electricity when nobody is in the office, or disable certain functions 
late at night when they may be susceptible to vandalism. The front panel Configuration Menu panel allows you to select 
the time for Turn-On and the time for Turn-Off. 
 

Weep #2 Output - Optional 

The Weep #2 Output operates exactly the same as Weep #1 Output, but is controlled by its respective Menu settings and 
Sensor Input #3 and optionally Sensor Input #4. 

   

Aux #2 Output - Optional 

The Aux #2 Output operates exactly the same as Aux #1 Output, but is controlled by its respective Menu settings and 
Sensor Input #4 if temperature or light is selected for its control. 

 

Auto Dialer Output 

The Auto Dialer Output is activated for 15 seconds after the temperature first exceeds the upper or lower bounds set via 
the Configuration Menu for any of the four possible temperature sensors that may be installed. The Auto Dialer Output 
will also activate following a power outage. To avoid repeated nuisance calls for the same problem, once activated, it 
will not re-activate until all trigger sources have maintained a clear state for at least one continuous hour. Wiring 
information will be provided with the Auto Dialer when purchased from IDX. 
  

Foam Blower Output 

The Foam Blower output is controlled by the lower reading of Temperature Sensor #1 and #3, where Temperature 
Sensor #3 is optional and will be ignored if not installed. Its threshold is set via the Configuration Menu. The Foam 
Blower Output connects to the Zolar Input on the FB880 Foam Blower. See the FB880 manual for more information. 

Zolar Weep Duty Cycle

0

20

40

60

80

100

0

5

10

15

20

25

30

35

40

45

50

55

60

Degrees Fahrenheit

P

e

rcen

t D

u

ty

 C

ycl

e

Relay On 

Relay Off 

Summary of Contents for Zolar Z440

Page 1: ... cover label near the input power terminals indicates the configuration of the unit Expanded Output Option One each Weep and Auxiliary Outputs are included in the Standard Configuration One each additional Weep and Auxiliary outputs may be added to the Standard Configuration to provide sensing and control for larger carwashes having additional functions or services When the Expanded Output Option ...

Page 2: ... Z440LP Light Probe to Sensor 2 terminals and use the front panel Configuration Menu to configure Aux 1 Output for control by Light The Light Probe will ensure that lights are turned on and off as needed no matter what time of year it is or how thick the clouds are See the Light Probe Application Note for useful information in using this function Time Of Day Control Equipment such as an office air...

Page 3: ...r LEDs are On when their corresponding outputs are On Configuration Menu Just below the dot matrix LED display window is a set of four buttons shown above for navigating the Configuration Menu If the Next or Back keys are pressed the status message is interrupted and the Configuration Menu is entered From the Configuration Menu all time temperature or light threshold set points can be viewed by su...

Page 4: ... to the Start Weep and Full Weep set points as detailed in the diagram on page 2 In the example using Start Weep 34 F and Full Weep 15 F if the sensed temperature is 20 F then we would be 5 from Full Weep out of a total of 19 between Start Weep and Full Weep Since at Start Weep the relay is On 100 of the time then at 20 F the relay would be On 5 19 26 3 of the time during each minute for a period ...

Page 5: ...Blower output will be active low At temperatures below the set point the Foam Blower output will be inactive Once the Foam Blower becomes active the temperature must rise 2 F above the set point before the output will switch to inactive 2 hysteresis The Yes and No keys will modify the set point and the Next key will save the values and advance to the menu to the alarm parameters TEMP 1 ALARM LOW F...

Page 6: ...anufacturers on request Autodialer Interface The Zolar Autodialer Enable output is an open collector NPN transistor that sinks current to Common when activated in an alarm situation Most all autodialers on the market will work with this type of output as it is compatible with a N O relay or switch contact IDX recommends one of the two autodialers below or their successor models The manuals for the...

Page 7: ...ng RED to Sensor BLK to Reference SHLD To Shield Z440LP For Bay Lighting Z440TP For Weep Tunnel Z440TP For Slab Heater Z440TP For Weep Bays Contactor To Bay Lights Solenoid To N O Tunnel Weep Valve Solenoid To N O Bay Weep Valve Contactor To Slab Heater Pump 120VAC Com Hot 24 VAC Common Com ...

Page 8: ...olar detects the Dual Temp Weep configuration automatically when you install two Temperature Probes but configure Aux 1 for control by Time rather than by the attached sensor Zolar then automatically assigns the purpose of the second Temperature Probe to that of Dual Temp Weep 3 Zolar automatically detects the presence or absence of a Temperature Probe When a Temperature Probe is not installed for...

Page 9: ...control by time of day then Zolar will use the second Sensor Input in the dual Temperature Probe configuration for the Weep Output Note If the Auxiliary Output is configured for control by time of day and a 2nd Temperature Probe is not connected Zolar will ignore the 2nd Sensor Input Ambient Light Probe Notes The Z440LP Light Probe consists of a light sensor encapsulated in a light diffusing high ...

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