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sandpiperpump

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hdb15dl7sm-rev0217

Model HDB1½/HDB40

 

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded 

in accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable for 

the transfer of conductive or non-conductive fluids of any explosion group. When operating pumps equipped with 

non-conductive diaphragms that exceed the maximum permissible projected area, as defined in EN 13461-1: 2009 

section 6.7.5 table 9, the following protection methods must be applied:

•  Equipment is always used to transfer electrically conductive fluids or

•  Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running

For further guidance on ATEX applications, please consult the factory.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during 

operation. Make certain that all fasteners are in good condition 

and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

Grounding ATEX Pumps

Use safe practices when lifting

kg

R E C YC L I N G 

Many components of SANDPIPER

®

 AODD 

pumps are made of recyclable materials.  

We encourage pump users to recycle worn 

out parts and pumps whenever possible, 

after any hazardous pumped fluids are  

thoroughly flushed.

WARNING

The use of non-OEM replacement parts will void (or negate) 

agency certifications, including CE, ATEX, CSA, 3A and EC1935 

compliance (Food Contact Materials).  Warren Rupp, Inc. cannot

 

ensure nor warrant non-OEM parts to meet the stringent 

requirements of the certifying agencies. 

UNIVERSAL ALL AODD

Summary of Contents for WARREN RUPP SANDPIPER Signature Series

Page 1: ...4 NPT INDICATES DIMENSIONS WITH SUCTION AND DISCHARGE PORTS ROTATED 180 TO A VERTICAL POSITION Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388...

Page 2: ...ut or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for l...

Page 3: ...Guide Troubleshooting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Down Ported Option Drawing Material Codes SECTION 4 AIR END 12 Air Distribution Valve...

Page 4: ...tainless Steel Wetted Cast Iron Air SS Stainless Steel Wetted Aluminum Air HC Alloy C Wetted Aluminum Air HI Alloy C Wetted Cast Iron Air Pump Series HD Heavy Duty Pump Design B Solid Ball Pump Size O...

Page 5: ...like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuel...

Page 6: ...connections 2 23 57 9 96 253 10 63 270 15 50 394 13 87 352 19 5 8 71 221 9 15 232 11 00 279 6 81 173 14 84 377 1 18 30 12 06 306 7 67 195 8 63 219 9 00 229 4X 47 12 1 1 2 NPT 1 1 2 BSP TAPERED DISCHA...

Page 7: ...ions 12 04 306 14 50 368 16 26 413 18 5 5 22 132 17 28 439 10 55 268 11 59 294 17 72 450 6 27 159 9 96 253 23 31 592 15 81 401 10 64 270 12 50 318 10 50 267 8 64 219 8X 44 11 AIR EXHAUST 3 4 NPT 1 1 2...

Page 8: ...check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pu...

Page 9: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off...

Page 10: ...int of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is design...

Page 11: ...nductive Nitrile Seat Gaskets Fabric Manifold Gaskets Nitrile O Rings Nitrile Wear Pads 476 244 363 Wet End Kit FKM Diaphragms FKM Balls Conductive PTFE Seat Gaskets PTFE Manifold Gaskets PTFE Encapsu...

Page 12: ...its 43 24 43 30 24 6 48 50 51 45 47 30 45 Optional Down Ported Conversion Kits 475 022 156 Down Ported Conversion Kit 475 022 010 Down Ported Conversion Kit 475 022 110 Down Ported Conversion Kit 475...

Page 13: ...cription Qty 1 031 019 156 Assembly Main Air Valve Aluminum Center 1 031 019 010 Assembly Main Air Valve Cast Iron Center 1 2 050 005 360W Ball Check 4 050 005 363 Ball Check 4 050 005 364 Ball Check...

Page 14: ...e Rubber 360 Nitrile Rubber Color coded RED 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 37...

Page 15: ...before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and...

Page 16: ...ngs 1 4 E 560 023 360 O Ring Spool 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve...

Page 17: ...together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate f...

Page 18: ...2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no p...

Page 19: ...dge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX007...

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