Magtrol DSP7000 User Manual Download

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Model DSP7000

High Speed Programmable

Dynamometer Controller

User’s Manual

Summary of Contents for DSP7000

Page 1: ...Model DSP7000 High Speed Programmable Dynamometer Controller User s Manual...

Page 2: ...ademark of National Instruments Corporation Microsoft is a registered trademark of Microsoft Corporation National Instruments is a trademark of National Instruments Corporation Windows is a registered...

Page 3: ...lectronic products are earth grounded to ensure personal safety and proper operation 2 Check line voltage before operating the DSP7000 3 Make sure that dynamometers and motors under test are equipped...

Page 4: ...19 14 2 nd Edition rev F A D Sample Rate changed from 7812 5 KHz to 7812 5 Hz 10 3 03 27 14 2 nd Edition rev E Miscellaneous Commands updated 7 4 7 10 28 13 2 nd Edition rev D Speed commands table upd...

Page 5: ...ly 2 pin descriptions updated 2 4 1 05 29 12 1st Edition rev J Power Supply connector description changed to include HD 825 dynamometers 1 3 04 25 12 1st Edition rev I Brake fuse changed to 1 25 Amps...

Page 6: ...ges 14 2 4 Rear Panel 15 2 4 1 Rear Panel Inputs and Outputs 15 2 4 2 Optional IO 17 2 4 3 Optional GPIB 18 2 4 4 Optional RS 232 18 3 Installation Configuration 19 3 1 Powering up the DSP7000 19 3 1...

Page 7: ...for Ramp Down 43 5 Alarm System 45 5 1 General Information 45 5 1 1 Alarm Relay IO Card Option 45 5 1 2 Alarm Operation 46 5 1 3 Alarm Priority 47 5 2 Power Alarm 47 5 2 1 Instructions for Power Alarm...

Page 8: ...12Clutch alarm WB PB Only 57 5 12 1 Clutch Alarm Action 57 5 12 2 To Reset Clutch alarm 57 6 Manually Controlled Operation 58 6 1 How to Set Desired Power Units 58 6 2 How to Set Desired Torque Units...

Page 9: ...7000 To PC Connection 98 8 4 1 GPIB Communication check 98 8 4 2 RS232 Communication Check 101 9 Calibration 107 9 1 Closed Box Calibration 107 9 2 Calibration Schedule 107 9 3 Basic Calibration Proce...

Page 10: ...132 B 3 5 HD5 Setup Menu 133 B 3 6 Eddy Current Dynamometer with Eddy Current Dynamometer Tandem Setup 134 B 3 6 Powder Brake Dynamometer with Powder Brake Dynamometer Tandem Setup 135 B 3 7 Eddy Curr...

Page 11: ...11 Torque Transducer Setup Menu 23 Figure 3 12 Hysteresis Dynamometer with Eddy Current or Powder Brake Setup 24 Figure 3 13 TSC2 Eddy Current Setup Menu 24 Figure 3 14 TSC2 Powder Brake Setup Menu 2...

Page 12: ...ly 49 Figure 5 10 Speed Alarm Setup Menu 49 Figure 5 11 OL Speed Alarm Display 50 Figure 5 12 Over Speed Alarm Message Display 50 Figure 5 13 Torque Alarm Setup Menu 51 Figure 5 14 OL Torque Alarm Dis...

Page 13: ...n 97 Figure 8 18 Connected Instruments Window 100 Figure 8 19 Communication with Instrument Window 100 Figure 8 20 Query Window 101 Figrue 8 21 Tera Term Setup Window 101 Figure 8 22 Tera Term Licence...

Page 14: ...ibes the unit and provides its technical characteristics Chapter 2 CONTROLS Description of the elements located on the front and rear panels of the unit Chapter 3 Installation Configuration Provides s...

Page 15: ...certain parts of the text Note This is intended to draw the operator s attention to complementary information or advice relating to the subject being treated It introduces information enabling the cor...

Page 16: ...tem To caution the user when problems occur there are automatic electrical and temperature alarms programmed into the unit Also inherent to the unit are optional power speed torque air flow water flow...

Page 17: ...amometer Controller employs state of the art Digital Signal ProcessingTechnology to provide superior motor testing capabilities Designed for use with any Magtrol Hysteresis Eddy Current or Powder Dyna...

Page 18: ...VIRONMENT Operating Temperature 5 C to 40 C Relative Humidity 80 Temperature Coefficient 0 004 of range C of 5 VDC for both channels DIMENSIONS Width 19 0 in 483 mm Height 3 5 in 89 mm Depth with hand...

Page 19: ...l I O Card DSP7002 Rear Panel For use with any Magtrol Dynamometer Hysteresis Eddy Current Powder Brake Magtrol Torque Transducer Connectors for Models DES Power Supplies for WB PB and HD 825 Dynamome...

Page 20: ...er HD DSP7002 DYNAMOMETER CONTROLLER No Connection USB PC M TEST AC Mains Motor Under Test Hysteresis Dynamometer HD DSP7001 DYNAMOMETER CONTROLLER USB PC M TEST No Connection DSP7001 Connected to Hys...

Page 21: ...eter and Eddy Current or Powder Brake Dynamometer No Connection Eddy Current WB OR Powder Brake PB Dynamometer AC Mains Hysteresis Dynamometer HD Excitation Torque Speed TSC 401 Torque Speed Condition...

Page 22: ...ion Torque TSC 401 Torque Speed Conditioner DES Power Supply Speed DSP7002 Connected to 2 Eddy Current or 2 Powder Brake Dynamometers Tandem Setup Powder Brake PB Dynamometer Eddy Current WB Dynamomet...

Page 23: ...eet specific user requirements System Configurations heavy duty equipment rack M TEST Motor Testing Software WB Eddy Current Dynamometer DES Power Supply TSC Torque Signal Conditioner AMF Adjustable M...

Page 24: ...r Brake Dynamometers PB series In Line Torque Transducers TM TMHS TMB series POWER ANALYZERS High Speed Single Phase Power Analyzer 6510e High Speed Three Phase Power Analyzer 6530 SOFTWARE M TEST 7 0...

Page 25: ...h Ten double function control button Primary Function Secondary Function TSC DISPLAY BOTH OPEN LOOP SETUP BRAKE ON OFF POWER UNITS TORQUE SET TORQUE UNITS SPEED SET MAX SPEED P SCALE P I SCALE I D SCA...

Page 26: ...in blue letters above the button 3 Press the SHIFT button again to exit the secondary function and return to main menu Note If the brake status is ON the SHIFT button will be ignored 2 2 2 Enabling S...

Page 27: ...R Press I to turn power ON Press O to turn power OFF Turns power ON or OFF SHIFT Press this button and release then press desired control button Enables the function written in blue above control butt...

Page 28: ...s this button Enables adjustment of set point for torque loading MAX SPEED Press SHIFT and release then press this button Sets the speed range of the Controller SPEED SET Press this button Enables adj...

Page 29: ...Press SHIFT 2 times to return to main menu Note Make sure the lowest possible setting is used to achieve desired result Using a setting higher than necessary may cause display segments to burn in over...

Page 30: ...nectors and receptacles for connecting to appropriate equipment Figure 2 4 DSP7001 Rear Panel Figure 2 5 DSP7002 Rear Panel 2 4 1 Rear Panel Inputs and Outputs BRAKE 1 BRAKE 2 Connect dynamometer brak...

Page 31: ...re 2 7 TSC1 TSC2 Connector SUPPLY 1 SUPPLY 2 Connect WB PB DES supply for TSC1 TSC2 here 1 SHIELD EARTH 2 ELECTRICAL ALARM 3 SUPPLY 1 N C SUPPLY 2 CLUTCH 4 SUPPLY 24VDC 5 N C 6 24 VDC COM 7 CURRENT SE...

Page 32: ...2 Analog Speed out OR user DAC 2 3 AIN1 4 AIN2 5 5 Volts 6 External Alarm 7 DI1 8 DI2 9 DOUT1 10 Relay1 NO 11 Relay1 NC 12 Relay2 NO 13 Relay2 NC 14 DAC 1 common 15 DAC 2 common 16 AIN1 17 AIN2 18 5 V...

Page 33: ...LD 11 ATN 10 SRQ 9 IFC 8 NDAC 7 NRFD 6 DAV 5 E01 4 D4 3 D3 2 D2 1 D1 24 SIGNAL GROUND 23 ATN COM 22 SRQ COM 21 IFC COM 20 NDAC COM 19 NRFD COM 18 DAV COM 17 REN 16 D8 15 D7 14 D6 13 D5 Figure 2 11 GPI...

Page 34: ...m POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE SPEED USER DISPLAY SERIAL KEY PAD REV X X Figure 3 1 Program Download Display When the program download is complete the message MAGTROL MODEL DSP7...

Page 35: ...port a combination of up to two testing instruments with independent or tandem configurations Note In the TSC1 WB PB and TSC2 WB PB combination the instruments can be configured independently or as a...

Page 36: ...E SPEED USER DISPLAY MAXPOWER DYNAMOMETER ENCODERS ALARMS Figure 3 6 Dyno Setup Menu 5 Select DYNAMOMETER The display should appear as follows POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE SPEED...

Page 37: ...amometer configuration menu See Section 3 2 1 Dynamometer Configuration Menu 2 Press POWER UNITS until HD is reached 3 Press MAX SPEED until the desired input unit for TSC 4 Press SCALE I to add a fil...

Page 38: ...tion menu See Section 3 2 1 Dynamometer Configuration Menu 2 Press POWER UNITS until TM TF is reached for TSC2 3 Press TORQUE UNITS until HB is reached 4 Press MAX SPEED button and use and buttons and...

Page 39: ...to TSC2 setup and proceed to the dynamometer configuration menu See Section 3 2 1 Dynamometer Configuration Menu 2 Press POWER UNITS until WB or PB is reached 3 Press MAX SPEED button and use and but...

Page 40: ...eturn to the main menu 3 2 5 Eddy Current or Powder Brake Dynamometer Setup 3 2 5 1 Hardware Connection USB PC M TEST Excitation Torque TSC 401 Torque Speed Conditioner DES Power Supply Speed Eddy Cur...

Page 41: ...l to set desired max torque Press the SCALE P button and use and buttons and Decrease Increase dial to set desired nominal speed Press SHIFT 3 times to complete the initial setup and return to the mai...

Page 42: ...2 setup and proceed to the dynamometer configuration menu See Section 3 2 1 Dynamometer Configuration Menu 2 Press POWER UNITS until TM TF is reached 3 Press TORQUE UNITS until WB or PB is reached 4 P...

Page 43: ...Setup Press TSC to swtich to TSC2 setup and proceed to the dynamometer configuration menu See Section 3 2 1 Dynamometer Configuration Menu 2 Press POWER UNITS until WB or PB is reached 3 Press MAX SP...

Page 44: ...A TANDEM CONFIGURATION XXX Figure 3 22 Tandem Configuration Menu 8 Press the SCALE I button until the menu says NO 9 Press SHIFT 2 times to complete the initial setup and return to the main menu 3 2...

Page 45: ...n Figure 3 13 TSC2 Eddy Current Setup Menu Press the TORQUE UNITS button and use and buttons and Decrease Increase dial to set desired max torque Press the SCALE P button and use and buttons and Decre...

Page 46: ...e dial to set desired scale factor 4 Press SCALE I to add a filter if desired 5 Press SHIFT to get to the TSC1 Eddy Current Setup Menu See Figure 3 16 TSC1 Eddy Current Setup Menu 6 Press TORQUE UNITS...

Page 47: ...cited of PB 17 Press SHIFT 3 times to complete initial setup and return to the main menu Note The TSC key is disabled in tandem configuration 3 2 10 In Line Torque Transducer with Brake 3 2 10 1 Hardw...

Page 48: ...20 Hz 50 Hz 100 Hz and NONE The following instructions show how to select the desired Filter for each channel 1 Starting from the main menu press SHIFT 2 Press SETUP button 3 Select DYNO 4 Select DYNA...

Page 49: ...speed of the system is limited to 100 RPM The pulse per revolution ppr can be set from 1000 to 99999 ppr The angle to perform the measurement can be set from 10 to 90 degrees The maximum frequency fro...

Page 50: ...IFT 3 times to complete the setup and return to the main menu 3 4 2 QUAD DEG 1 From the main menu follow the instrumentation setup instructions See Section 3 4 Instrumentation Setup Speed The display...

Page 51: ...tup menu 3 Press SCALE P to display the System setup menu The display should appear as follows POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE SPEED USER DISPLAY CONTR GPIB ADDR RS232 MODE X X XXX...

Page 52: ...al the controller output is proportional to the amount of time the error is present Increasing the integral value eliminates the offset from the set point If the response becomes oscillatory increase...

Page 53: ...D TORQUE SPEED USER DISPLAY 0 000 X 0 000 XX XX 0 OFF 0 00 OPEN LOOP PRELOAD Figure 4 1 Open Loop Control Menu 2 Set the percent excitation to zero using the decrease increase dial 3 Start the motor...

Page 54: ...Figure 4 2 Initial P Setting for Torque Control at 25 Figure 4 3 High Initial P Setting for Torque Control 6 Turn the brake OFF 7 Increase the I term to 10 8 Turn the brake ON and observe response th...

Page 55: ...eat 8 b If the response was too fast decrease the I term in 1 5 increments and repeat 8 Figure 4 4 Initial I Setting for Torque Control c If there is too much over shoot increase the D term in 1 incre...

Page 56: ...o 3 Turn the motor ON 4 Turn the brake ON 5 Slowly increase the P term until the speed read is about 25 of the desired load point Figure 4 6 Initial P Setting for Speed Control at 25 6 Turn the brake...

Page 57: ...SETUP Figure 4 7 Initial I Setting for Speed Control c If there is too much over shoot increase the D term in 1 increments and repeat 8 For each incremental increase of the D term reduce the P term b...

Page 58: ...ID algorithm The PID values change with the Speed Set Point In most cases the PID values are high when the motor is lightly loaded and tend to decrease at higher loads Magtrol s M TEST Software provid...

Page 59: ...m Note bump at beginning of ramp has been reduced but there are poor results toward end of ramp Figure 4 11 Ramp Down Dynamic I Ramp shows Dynamic Scale effect Note bump at beginning of ramp has been...

Page 60: ...w to set up and activate these alarms are included in this chapter 5 1 1 Alarm Relay IO Card Option One of the two relays on the optional IO card can be set to operate in conjunction with the alarms R...

Page 61: ...s set in the OFF position In order for the alarms to be operative the user must enable them 5 1 2 1 How to Enable Disable Alarms 1 Starting from main menu press SHIFT 2 Press SETUP button 3 Select DYN...

Page 62: ...is set at 1 kW 5 2 1 Instructions for Power Alarm Setup 1 Starting from main menu press SHIFT 2 Press SETUP button 3 Select DYNO 4 Select MAXPOWER The display should appear as follows POWER BRAKE STAT...

Page 63: ...RQUE XXX XX XX RPM X XXXX Figure 5 7 Power Alarm Display 5 2 3 To Reset Power Alarm Press any front panel button other than SHIFT If the alarm condition is clear the unit will return to normal operati...

Page 64: ...power alarm Press any front panel button other than SHIFT If the alarm condition is clear the unit will return to normal operation Although not recommended another option would be to disable the alar...

Page 65: ...excitation current will hold at last value for 3 seconds then drop to zero Standby signal is not cycled POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE SPEED USER DISPLAY OVER SPEED ALARM TSCX TOR...

Page 66: ...TUS SET POINT SET POINT P I D TORQUE SPEED USER DISPLAY 0 000 W OFF OL 0000 0 0 0 0 Figure 5 14 OL Torque Alarm Display B If torque is greater than 120 of the maximum torque setting or in condition A...

Page 67: ...Torque Action If torque is greater than the maximum setting the display will flash GLOBAL TORQUE ALARM as indicated in Figure 5 9 The alarm relay will open excitation current will hold at last value...

Page 68: ...LOW as indicated in Figure 5 18 The alarm relay will open and the excitation current will automatically drop to 10 of the last excitation current Standby signal is not cycled POWER BRAKE STATUS SET PO...

Page 69: ...7 Press SHIFT 4 times to complete Water Flow Alarm setup and return to the main menu 5 8 2 Water Flow Alarm Action When there is a lack of water flow the display will flash LOW WATER FLOW as indicated...

Page 70: ...plete External Alarm setup and return to the main menu 5 9 2 External Alarm Action If the external input is at a high level the display will flash EXTERNAL ALARM as indicated in Figure 5 22 The alarm...

Page 71: ...alarm POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE SPEED USER DISPLAY TEMPERATURE ALARM TSCX TORQUE XXX XX XX RPM X XXXX Figure 5 23 Temperature Alarm Message Display 5 10 3 To Reset Temperatu...

Page 72: ...em setup the clutch close signal will be sent After 0 5 seconds check the clutch closed signal If the clutch is open try resending the clutch close signal two more times If the clutch is still open go...

Page 73: ...DISPLAY 0 000 X XXX 0 000 XX XX 0000 0 0 0 0POWER UNITS Figure 6 1 Power Units Menu 4 Use and buttons to select desired Power Units 5 Press SHIFT to return to main menu 6 2 How to Set Desired Torque U...

Page 74: ...OFF position press the TORQUE SET button The display should appear as follows POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE SPEED USER DISPLAY 0 000 X OFF 0 000 XX XX 000 0 0 0 0 0 Figure 6 3 To...

Page 75: ...eed Menu 3 Use and buttons and the Decrease Increase dial to set a value equal to or slightly greater than the free run speed of the motor under test 4 Press the SHIFT button to exit the MAX SPEED fun...

Page 76: ...xit the Open Loop Control mode and return to the main menu turn the brake OFF and press the OPEN LOOP button 6 6 how to set preload control 1 Beginning with the brake in the OFF position press the OPE...

Page 77: ...d percentage value will be displayed in set point 6 7 how to set and reset tare function 6 7 1 Setting the Tare Function 1 Press SHIFT button 2 Press TARE button 3 indicator will be displayed as in Fi...

Page 78: ...ensor is chosen after the max torque screen the TM TF torque reading invert flag screen will be displayed as in Figure 6 7 Torque Invert Flag Screen POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE...

Page 79: ...B driver must be installed in order for the DSP7000 to communicate with the PC 7 1 1 USB Driver Setup for Windows Operation System Copy the dsp7000Vx inf or dsp7000Vx xp inf from the Magtrol website a...

Page 80: ...ch as Hyperterminal to control the DSP7000 The second interface is a USB Test and Measurement device Drivers for this interface may already be installed on your computer They are included as part of t...

Page 81: ...00 Dynamometer Controller Chapter 7 Computer Controlled Operation OPERATION 5 Select Browse my computer for driver software 6 Select Let me pick from a list of device drivers on my computer C DSP7000...

Page 82: ...67 Magtrol Model DSP7000 Dynamometer Controller Chapter 7 Computer Controlled Operation OPERATION 7 Select Ports COM LPT and click next button 8 Select Have Disk...

Page 83: ...odel DSP7000 Dynamometer Controller Chapter 7 Computer Controlled Operation OPERATION 9 Locate the dsp7000Vx inf on your file system and select it to install 10 10 Choose DSP7000 Controller and click...

Page 84: ...DSP7000 Dynamometer Controller Chapter 7 Computer Controlled Operation OPERATION 11 Ignore the warning and click yes to continue installation 12 This successfully installs the Virtual COM port drivers...

Page 85: ...rectly for the DSP7000 2 Set the input variable to 15 characters 13 variable characters and the two required data termination characters CR and LF See Section 7 3 Programming 3 Issue output data comma...

Page 86: ...Speed in rpm No leading zeroes are used d Decimal digit 0 through 9 T Torque in units selected during setup The torque value always contains a decimal point L Counterclockwise dynamometer shaft rotat...

Page 87: ...to configure the DSP7000 to package the required data Minimum command is the return of the timers COB 0 1 Number Data Description Data Type 0 TimeH Time Stamp HIGH Integer 1 TimeL Time Stamp LOW Inte...

Page 88: ...last OB command The user must read the data before 0 5 seconds elapses to avoid missing any data The data can be read in intervals as small as 50 ms to as long as 500 ms relieving the data acquisition...

Page 89: ...the interface too quickly the host instrument may stop responding 7 4 DSP7000 Command Set When entering a command code 1 Type all characters in uppercase ASCII format 2 End all commands with a CR LF h...

Page 90: ...ALS1 xx xx ALS2 xx xx Sets speed alarm point Sets maximum speed in rpm Range is 0 to 99 999 Setting is applied to current channel ALT1 xx xx ALT2 xx xx Sets torque alarm point Sets maximum torque in...

Page 91: ...ed torque direction data string Output Data prompt to return data string with this format SxxxxxxTxxxxxRcrlf or SxxxxxxTxxxxxLcrlf or SxxxxxxTxxxxxAcrlf R or L is the shaft direction indicator as view...

Page 92: ...e 0 linear xx xx rpm sec 1 cosin xx xx length of test in seconds PDU1 xx xx PDU2 xx xx Program Down Up Linear or Cosin Values for are 0 linear xx xx rpm sec 1 cosin xx xx length of test in seconds PR1...

Page 93: ...e ON OFF switch on the front panel still functions NS1 xx xx NS2 xx xx Sets nominal speed for WB Dynamometer Range is 0 to 99 999 Setting is applied to current channel R1 R2 Resets as follows Manual c...

Page 94: ...own UR1 UR2 Sets readout torque units to This command sets the torque unit conversion for the torque readout Values for are 0 oz in 1 oz ft 2 lb in 3 lb ft 4 g cm 5 kg cm 6 mN m 7 cN m 8 N m Torque un...

Page 95: ...nse The Controller is functioning with the dynamometer as a closed loop system Adjust the speed PID values to tune the response ND1 xx ND2 xx Sets speed derivative to Derivative value can be any numbe...

Page 96: ...units defined will be the same as those displayed by the Controller QD1 xx QD2 xx Sets torque derivative to Derivative value can be any number from 0 to 99 QDS1 QDS2 Used as a multiplier for the D coe...

Page 97: ...output of DAC Values for range from 0 to 99 99 SAVE SAVE Saves present configuration of unit to non volatile memory Values for are 0 main board 1 DSP7002 board 2 I O Card 1 3 I O Card 2 MODE MODE All...

Page 98: ...ct 1 17 Alarm Contact 2 18 Ramp Down Complete 1 19 Ramp Down Complete 2 20 Ramp Up Complete 1 21 Ramp Up Complete 2 22 Mode Input 6001 or 7000 23 Speed Alarm 1 24 Speed Alarm 2 25 Torque Alarm 1 26 To...

Page 99: ...PLAY DYNO I O SYSTEM USER Figure 7 1 Setup Menu 4 Press SCALE P button The display should appear as follows POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE SPEED USER DISPLAY CONTR GPIB ADDR RS232...

Page 100: ...Accuracy 0 1 of range I O card range is 10 volts 0 1 of 10 volts 0 010 volts or 10 mV Digital Outputs Open collector type 30 volts 20 mA 100 ohm internal protection resistor Digital Inputs Internally...

Page 101: ...p Cover 2 Remove the two Phillips pan head screws from the back panel covering the I O Card 1 slot and remove the panel 3 Plug I O card 1 into the female header of main board as shown in Figure 8 2 I...

Page 102: ...ut OR user DAC 2 3 AIN1 4 AIN2 5 5 Volts 6 External Alarm 7 DI1 8 DI2 9 DOUT1 10 Relay1 NO 11 Relay1 NC 12 Relay2 NO 13 Relay2 NC 14 DAC 1 common 15 DAC 2 common 16 AIN1 17 AIN2 18 5 Volts Common 19 E...

Page 103: ...s Switch to PIN21 9 DOUT1 Output OPEN collector Open collector less than 20 mA can be used to switch on a optocoupler or small relay If inductive loads are used clamp with a diode 10 Alarm Relay1 NO B...

Page 104: ...l alarm common DIN3 common Switch closer to PIN 6 20 5 Volts Common N A 0 VDC DIN1 common Switch closer to PIN 7 21 5 Volts Common N A 0 VDC DIN2 common Switch closer to PIN 8 22 DOUT2 Output OPEN or...

Page 105: ...ain Setup Menu 7 Press TORQUE UNITS button and use and buttons and the Decrease Increase dial to set the offset for channel 1 8 Press SCALE P button and use and buttons and the Decrease Increase dial...

Page 106: ...se Increase dial to set the desired Torque DAC vlaue 20 Press MAX SPEED button and use and buttons and the Decrease Increase dial to set the desired Speed DAC value 21 Press SHIFT 2 times to complete...

Page 107: ...float and cr lf IO1AO xx xxx IO2AO xx xxx Write to IO card analog output Analog outputs are available when not assigned to speed and torque Write the value to the DA channel of the IO card Volts is as...

Page 108: ...6 100 Hz IO1AIO IO2AIO Set up the offset of channel 1 of analog input 1 Channel 1 2 Channel 2 IO1AIG IO2AIG Set up the gain of channel 1 of anolog input 1 Channel 1 2 Channel 2 8 2 GPIB Interface 8 2...

Page 109: ...use The GPIB parallel interface is faster than serial interfaces The GPIB enables testers to access up to 15 instruments on one port Because typical motor testing requires that at least five separate...

Page 110: ...h enables the computer to obtain readings from the instrument The factory default of the setting on the DSP7000 is 09 Some PC interfaces can access from one to fifteen 4 bit primary addresses Other in...

Page 111: ...9 RI 3 RX 8 CTS 2 TX 4 DTR 7 RTS Figure 8 13 RS 232 Interface 8 3 1 RS 232 Installation 1 Remove the two Philips pan head screws at each side of the cover of DSP7000 as shown in Figure 8 1 DSP7000 Top...

Page 112: ...e with four Philips pan head screws 8 3 2 Connection The RS 232 connection includes null modem wiring internal to the unit To install use a straight through pin to pin connector cable which can be pur...

Page 113: ...aud rate follow the instructions below 1 Press SHIFT and release 2 Press the SETUP button The display will appear as shown in Figure 3 5 Setup Menu 3 Press SCALE P button to select system 3 Press MAX...

Page 114: ...click on GPIB PCI GPIB in the Devices and Interfaces submenu Ensure the primary GPIB address is set correctly Also make sure the primary address is set correctly for the DSP7000 Figure 8 17 GPIB PIC_G...

Page 115: ...ynamometer Controller Chapter 8 Optional Equipment operation Figure 8 18 Connected Instruments Window 6 Click the Communication with Instrument tab the following screen will show Figure 8 19 Communica...

Page 116: ...ved window Figure 8 20 Query Window 8 4 2 RS232 Communication Check Note If you have already installed the Tera Term Application on your desktop skip to step 10 1 Run TeraTerm 4 70 exe found on the Ma...

Page 117: ...er Chapter 8 Optional Equipment operation 2 Click on the option I accept the agreement then click NEXT Figure 8 22 Tera Term Licence Agreement Window 3 Select the default install folder click NEXT Fig...

Page 118: ...Equipment operation 4 Uncheck all boxes except for Tera Term Macro option then click NEXT Figure 8 24 Tera Term Select Components Window 5 Click YES to continue to install the application 6 Select Eng...

Page 119: ...eter Controller Chapter 8 Optional Equipment operation 7 Select the Start Menu folder then click NEXT Figure 8 26 Tera Term Start Menu Folder Window 8 Click NEXT Figure 8 27 Tera Term Additional Tasks...

Page 120: ...n Figure 8 28 Tera Term Window 11 Go to the Setup menu Click on Terminal Configure the selections as follows and then close this screen Figure 8 29 Terminal Setup Window 12 Return to the Setup menu Cl...

Page 121: ...Dynamometer Controller Chapter 8 Optional Equipment operation Figure 8 30 Serial Port Setup Window 13 Input a command such as IDN plus CR LF The response DSP700x xx xx should display Figure 8 31 Tera...

Page 122: ...A D Offset and Gain 3 TSC1 D A Offset and Gain 4 TSC2 A D Offset and Gain 5 TSC2 D A Offset and Gain 6 IO Card 1 Channel 1 A D Offset and Gain 7 IO Card 1 Channel 2 A D Offset and Gain 8 IO Card 1 Ch...

Page 123: ...in 17 of the IO Card 2 connector 3 Connect the external voltage reference high to the input connector TSC1 Pin 14 of the TSC1 connector TSC2 Pin 14 of the TSC2 connector IO Card 1 Channel 1 Pin 3 of t...

Page 124: ...ly 2 000 VDC for HD 0 or 2 or approximately 10 000 VDC for all others 12 Send the DSP7000 the FSAN xx xxx command where xx xxx represents the voltage applied This command makes the DSP take a reading...

Page 125: ...d This tells the DAC to output zero 0 TSC1 Current BRAKE1 1 TSC1 Volts SUPPLY1 2 TSC2 Current BRAKE2 3 TSC2 Volts SUPPLY2 4 IO Card 1 Channel 1 5 IO Card 1 Channel 2 6 IO Card 2 Channel 1 7 IO Card 2...

Page 126: ...quired to calibrate frequency gain 1 Frequency gain on TSC1 and TSC2 TSC1 speed from pin 10 of the TSC1 connector TSC2 speed from pin 10 of the TSC2 connector 2 Send the command CALS to the unit via U...

Page 127: ...ale Factors for Hysteresis Eddy Current and Powder Brake Dynamometers Yt t Ys t Scale TORQUE TSC1 TSC2 Ys t Yt t 1 90775 2 HB brake Ys t Yt t 1 0908 2 all others SPEED TSC1 TSC2 Ys t Yt t 5599 19 MAX...

Page 128: ...nput PID numbers from 0 001 001 x 1 to 990 10 0 x 99 with good resolution 10 2 1 How To Set Additional Scale Factor Before following the setup instructions the values that must be set will need to det...

Page 129: ...cs 3db Point 3 8 KHz A D Sample Rate 7812 5 Hz 16 Acquired and Averaged Samples Average applied to filter at a rate of 488 28125 Hz Filter Cutoff Frequencies 3 Hz 10 Hz 25 Hz 50 Hz Filter Output Equiv...

Page 130: ...ioning and attached to Controller and computer interface card No RS 232 communication Setup error and or hardware fault Check Baud rate of Controller Pinout of serial cable Cable attachment to Control...

Page 131: ...actor when speed is changing and because inertial torque is proportional to the rate of change inertial value may be expressed as a unit of torque per change in rpm in a given period of time With the...

Page 132: ...apid data acquisition is necessary so that motor heating does not degrade performance by adding a false difference between the static and dynamic torque values Use a regulated power source The input l...

Page 133: ...ing through the key functions of the DSP7000 Dynamometer Controller For step by step setup instructions refer to the corresponding chapters in this manual B 1 primary key functions ON OFF BRAKE ON OFF...

Page 134: ...PLAY BOTH SHIFT TSC1 TSC2 B 2 2 Setup AUTOTUNE SHIFT SETUP DYNO MAXPOWER ALARMS DYNAMOMETER ENCODERS I O CHANNEL 1 CHANNEL 2 SYSTEM CONTR GPIB ADDR RS232 MODE USER DISPLAY Note Refer to the flow chart...

Page 135: ...2 2 1 2 Dynamometer SHIFT DYNAMOMETER TSC1 TSC2 HD WB PB TM TF HD5 Note Refer to flow charts B 3 1 1 through B 3 1 5 for a more detailed breakdown based on test instrument selection All flow charts wi...

Page 136: ...l Model DSP7000 Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 2 1 4 Alarms ALARMS SHIFT ALARM AIR FLOW YES NO SHIFT ALARM WATER FLOW YES NO SHIFT ALARMS ENABLE...

Page 137: ...CHANNEL 2 NONE 2 HZ 5 HZ 10 HZ 20 HZ 50 HZ 100 HZ SHIFT CHANNEL 1 2 HZ 5 HZ 20 HZ 50 HZ 100 HZ NONE 10 HZ CHANNEL 1 CHANNEL 2 OFFSET 0 000 9 9999 GAIN 0 000 9 9999 OFFSET 0 000 9 9999 GAIN 0 000 9 999...

Page 138: ...rol Model DSP7000 Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 2 3 System SHIFT CONTR 0 3 GPIB ADDR 1 15 RS232 2400 4800 1200 600 300 9600 19200 115200 MODE 60...

Page 139: ...124 Magtrol Model DSP7000 Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 2 4 Display SHIFT NONE TSC2 AI1 AI2 B 2 3 Power Units POWER UNITS SHIFT W Hp kW...

Page 140: ...P7000 Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 4 Torque Units TORQUE UNITS SHIFT N m cN m mN m kg cm g cm lb ft lb in oz ft oz in B 2 5 Max Speed MAX SPEED...

Page 141: ...126 Magtrol Model DSP7000 Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 6 Scale P SCALE p SHIFT A B C D E F G H I...

Page 142: ...127 Magtrol Model DSP7000 Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 7 Scale I SCALE I SHIFT A B C D E F G H I...

Page 143: ...128 Magtrol Model DSP7000 Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 8 Scale D SCALE D SHIFT A B C D E F G H I...

Page 144: ...PPENDICES B 3 TEST Instrument SETUP Note All flow charts will be a continuation of C 2 2 1 2 beginning at SHIFT B 3 1 Hysteresis Dynamometer Setup Menu SHIFT INPUT UNITS mN m N m cN m kg cm g cm lb ft...

Page 145: ...ler Appendix B Front Panel Display Menu Flow Charts APPENDICES B 3 2 Eddy Curennt Dynamometer Setup Menu SHIFT FILTER NONE 2 HZ 5 HZ 10 HZ 20 HZ 50 HZ 100 HZ SCALE FACTOR 0 000 99 999 SHIFT MAX TORQUE...

Page 146: ...ometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 3 3 Powder Brake Dynamometer Setup Menu SHIFT FILTER NONE 2 HZ 5 HZ 10 HZ 20 HZ 50 HZ 100 HZ SCALE FACTOR 0 000 99 999 SH...

Page 147: ...splay Menu Flow Charts APPENDICES B 3 4 Torque Transducer Torque Flange Sensor Setup Menu SHIFT SCALE FACTOR 0 000 99 999 FILTER NONE 2 HZ 5 HZ 10 HZ 20 HZ 50 HZ 100 HZ SHIFT MAX TORQUE 0 000 10 000 N...

Page 148: ...7000 Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 3 5 HD5 Setup Menu SHIFT FILTER NONE 2 HZ 5 HZ 10 HZ 20 HZ 50 HZ 100 HZ SCALE FACTOR 0 000 99 999 SHIFT MAX TOR...

Page 149: ...andem Setup SHIFT FILTER WB SCALE FACTOR 0 000 99 999 TSC1 SHIFT MAX TORQUE 0 000 10 000 NOMINAL SPEED 0 000 200 000 100 HZ NONE 2 HZ 5 HZ 10 HZ 20 HZ 50 HZ SHIFT FILTER WB SCALE FACTOR 0 000 99 999 T...

Page 150: ...h Powder Brake Dynamometer Tandem Setup SHIFT FILTER PB SCALE FACTOR 0 000 99 999 TSC1 SHIFT MAX TORQUE 0 000 10 000 100 HZ NONE 2 HZ 5 HZ 10 HZ 20 HZ 50 HZ SHIFT FILTER PB SCALE FACTOR 0 000 99 999 T...

Page 151: ...Dynamometer Tandem Setup SHIFT FILTER WB SCALE FACTOR 0 000 99 999 TSC1 SHIFT MAX TORQUE 0 000 10 000 NOMINAL SPEED 0 000 200 000 100 HZ NONE 2 HZ 5 HZ 10 HZ 20 HZ 50 HZ SHIFT FILTER PB SCALE FACTOR...

Page 152: ...000 core block R AM 256K x 16 IS SI IS64WV 25616 3 3V AR M ST STR 912FAW44X 6 1 8V COR E 3 3V IO FPGA ACTE L A 3P250 2 5V COR E 3 3 IO 48 MB GA 128 TQFP 256 BGA 1 5V RE G JT AG 1 JT AG 2 X TAL 25 MEG...

Page 153: ...63 4K R42 665K R43 63 4K R47 665K R46 120pF C61 120pF C62 120pF C60 1 25V 1 2 3 4 5 6 7 8 U21 AD620AR 12VA 12VA 24 9 R40 24 9 R41 2 5V REF 1nF C57 NC1 1 V 2 SDN 3 GND 4 NC4 8 NC3 7 OUT 6 NC2 5 U23 RE...

Page 154: ...R50 01 C65 01 C64 3 3VD COM DPB D7 BAT54S 2 4 5 3 U27 5VD 3 3VD 3 3VD COM 10K R53 22K R51 01 C66 01 C71 3 3VD COM FLOW D6 BAT54S 2 4 5 3 U28 5VD 3 3VD 3 3VD COM 10K R15 22K R17 01 C31 01 C27 WATER A...

Page 155: ...R29 1nF C48 120pF C39 10 0K R22 12 7K R34 71 5K R25 787 R33 2K R28 TA CHA 5 6 7 U10B L M2903M 5VD 3 3VD 3 3VD COM 2 4 5 3 U12 12VD 1K R36 D3 BA T5 4S TA CHB 3 2 1 U10A L M2903M 30 1K R27 1nF C47 120pF...

Page 156: ...DSP7000 ANALOG OUTput FPGA D A NC1 1 V 2 SDN 3 GND 4 NC4 8 NC3 7 OUT 6 NC2 5 U23 REF 192 5VA 1 C59 1 C50 1 2K R38 2 50V 12VA COM 10UF C49 10pF C42 2 3 1 A U11A OPA2277U 10K R24 41 2K R21 2 5V to 2 5 V...

Page 157: ...9 K 2 REL AY_ G5V_ 2 IO 1 REL AY 2 5V IN 5V IN COM 1 3 2 Q4 NPN 1K R13 BA T54 1 3 D3 1 16 4 6 8 13 11 9 K 1 REL AY_ G5V_ 2 IO 1 REL AY 1 REL AY 1 COM REL AY 2 COM REL AY 1 NC REL AY 1 NO REL AY 2 NC R...

Page 158: ...s Simply click the link if you are connected to the Internet or type the web address into your browser The file is saved in a tab delimited text format and can be accessed by Microsoft Excel or LabVIE...

Page 159: ...ment a quotation listing all the necessary parts and labor costs if any will be faxed or e mailed to you 6 After receiving your repair estimate provide Magtrol with a P O number as soon as possible A...

Page 160: ...ardenville Parkway Buffalo New York 14224 USA Phone 1 716 668 5555 Fax 1 716 668 8705 E mail magtrol magtrol com Magtrol SA Route de Montena 77 1728 Rossens Fribourg Switzerland Phone 41 0 26 407 3000...

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Magtrol DSP7000, User Manual

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