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11

 • Model HDB1½/HDB40

 

hdb15dl7sm-rev0217

Material Codes - 

The Last 3 Digits of Part Number

000.....Assembly, sub-assembly;  

and some purchased items

010.....Cast Iron

015.....Ductile Iron

020.....Ferritic Malleable Iron

080.....Carbon Steel, AISI B-1112

110 .....Alloy Type 316 Stainless Steel

111 .....Alloy Type 316 Stainless Steel  

(Electro Polished)

112 .....Alloy C

113 .....Alloy Type 316 Stainless Steel  

(Hand Polished)

114 .....303 Stainless Steel

115 .....302/304 Stainless Steel

117 .....440-C Stainless Steel (Martensitic)

120.....416 Stainless Steel  

(Wrought Martensitic)

148.....Hardcoat Anodized Aluminum

150.....6061-T6 Aluminum

152.....2024-T4 Aluminum (2023-T351)

155.....356-T6 Aluminum

156.....356-T6 Aluminum

157.....Die Cast Aluminum Alloy #380

158.....Aluminum Alloy SR-319

162.....Brass, Yellow, Screw Machine Stock

165.....Cast Bronze, 85-5-5-5

166.....Bronze, SAE 660

170.....Bronze, Bearing Type,  

Oil Impregnated

180.....Copper Alloy

305.....Carbon Steel, Black Epoxy Coated

306.....Carbon Steel, Black PTFE Coated

307.....Aluminum, Black Epoxy Coated

308.....Stainless Steel, Black PTFE Coated

309.....Aluminum, Black PTFE Coated

313.....Aluminum, White Epoxy Coated

330.....Zinc Plated Steel

332.....Aluminum, Electroless Nickel Plated

333.....Carbon Steel, Electroless  

Nickel Plated

335.....Galvanized Steel

337.....Silver Plated Steel

351.....Food Grade Santoprene

®

353.....Geolast; Color: Black

354.....Injection Molded #203-40  

Santoprene

®

 Duro 40D +/-5;  

Color: RED

356.....Hytrel

®

357.....Injection Molded Polyurethane

358.....Urethane Rubber  

(Some Applications)  

(Compression Mold)

359.....Urethane Rubber

360.....Nitrile Rubber Color coded: RED

363.....FKM (Fluorocarbon) 

Color coded: YELLOW

364.....EPDM Rubber  

Color coded: BLUE

365.....Neoprene Rubber 

Color coded: GREEN

366.....Food Grade Nitrile

368.....Food Grade EPDM

371.....Philthane (Tuftane)

374.....Carboxylated Nitrile

375.....Fluorinated Nitrile

378.....High Density Polypropylene

379.....Conductive Nitrile

408.....Cork and Neoprene

425.....Compressed Fibre

426.....Blue Gard

440.....Vegetable Fibre

500.....Delrin

®

 500

502.....Conductive Acetal, ESD-800

503.....Conductive Acetal, Glass-Filled

506.....Delrin

®

 150

520.....Injection Molded PVDF  

Natural color

540.....Nylon

542.....Nylon

544.....Nylon Injection Molded

550.....Polyethylene

551.....Glass Filled Polypropylene

552.....Unfilled Polypropylene

555.....Polyvinyl Chloride

556.....Black Vinyl

558.....Conductive HDPE

570.....Rulon II

®

580.....Ryton

®

600.....PTFE (virgin material)  

Tetrafluorocarbon (TFE)

603.....Blue Gylon

®

604.....PTFE 

606.....PTFE 

607.....Envelon

608.....Conductive PTFE

610.....PTFE Encapsulated Silicon

611 .....PTFE Encapsulated FKM

632.....Neoprene/Hytrel

®

633.....FKM/PTFE 

634.....EPDM/PTFE 

635.....Neoprene/PTFE 

637.....PTFE, FKM/PTFE 

638.....PTFE, Hytrel

®

/PTFE 

639.....Nitrile/TFE

643.....Santoprene

®

/EPDM

644.....Santoprene

®

/PTFE 

656 .....Santoprene

®

 Diaphragm and  

Check Balls/EPDM Seats

661.....EPDM/Santoprene

®

666.....FDA Nitrile Diaphragm,  

PTFE Overlay, Balls, and Seals

668.....PTFE, FDA Santoprene

®

/PTFE

• Delrin and Hytrel are registered  

tradenames of E.I. DuPont.

• Nylatron is a registered tradename  

of Polymer Corp. 

• Gylon is a registered tradename  

of Garlock, Inc.

• Santoprene is a registered tradename  

of Exxon Mobil Corp.

• Rulon II is a registered tradename  

of Dixion Industries Corp.

• Ryton is a registered tradename  

of Phillips Chemical Co.

• Valox is a registered tradename 

of General Electric Co.

UNIVERSAL ALL SP

3: EXP

 VIEW

Summary of Contents for WARREN RUPP SANDPIPER Signature Series

Page 1: ...4 NPT INDICATES DIMENSIONS WITH SUCTION AND DISCHARGE PORTS ROTATED 180 TO A VERTICAL POSITION Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388...

Page 2: ...ut or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for l...

Page 3: ...Guide Troubleshooting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Down Ported Option Drawing Material Codes SECTION 4 AIR END 12 Air Distribution Valve...

Page 4: ...tainless Steel Wetted Cast Iron Air SS Stainless Steel Wetted Aluminum Air HC Alloy C Wetted Aluminum Air HI Alloy C Wetted Cast Iron Air Pump Series HD Heavy Duty Pump Design B Solid Ball Pump Size O...

Page 5: ...like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuel...

Page 6: ...connections 2 23 57 9 96 253 10 63 270 15 50 394 13 87 352 19 5 8 71 221 9 15 232 11 00 279 6 81 173 14 84 377 1 18 30 12 06 306 7 67 195 8 63 219 9 00 229 4X 47 12 1 1 2 NPT 1 1 2 BSP TAPERED DISCHA...

Page 7: ...ions 12 04 306 14 50 368 16 26 413 18 5 5 22 132 17 28 439 10 55 268 11 59 294 17 72 450 6 27 159 9 96 253 23 31 592 15 81 401 10 64 270 12 50 318 10 50 267 8 64 219 8X 44 11 AIR EXHAUST 3 4 NPT 1 1 2...

Page 8: ...check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pu...

Page 9: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off...

Page 10: ...int of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is design...

Page 11: ...nductive Nitrile Seat Gaskets Fabric Manifold Gaskets Nitrile O Rings Nitrile Wear Pads 476 244 363 Wet End Kit FKM Diaphragms FKM Balls Conductive PTFE Seat Gaskets PTFE Manifold Gaskets PTFE Encapsu...

Page 12: ...its 43 24 43 30 24 6 48 50 51 45 47 30 45 Optional Down Ported Conversion Kits 475 022 156 Down Ported Conversion Kit 475 022 010 Down Ported Conversion Kit 475 022 110 Down Ported Conversion Kit 475...

Page 13: ...cription Qty 1 031 019 156 Assembly Main Air Valve Aluminum Center 1 031 019 010 Assembly Main Air Valve Cast Iron Center 1 2 050 005 360W Ball Check 4 050 005 363 Ball Check 4 050 005 364 Ball Check...

Page 14: ...e Rubber 360 Nitrile Rubber Color coded RED 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 37...

Page 15: ...before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and...

Page 16: ...ngs 1 4 E 560 023 360 O Ring Spool 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve...

Page 17: ...together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate f...

Page 18: ...2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no p...

Page 19: ...dge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX007...

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