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5

 • Model HDB1½/HDB40

 

hdb15dl7sm-rev0217

Air-Operated Double Diaphragm (AODD) pumps are powered 

by compressed air or nitrogen.

The main directional (air) control valve 

 distributes 

compressed air to an air chamber, exerting uniform pressure 

over the inner surface of the diaphragm  

. At the same time, 

the exhausting air 

③ 

from behind the opposite diaphragm  

is directed through the air valve assembly(s) to an exhaust  

port 

.

As inner chamber pressure 

(P1)

 exceeds liquid chamber 

pressure 

(P2)

, the rod 

 connected diaphragms shift 

together creating discharge on one side and suction on the 

opposite side. The discharged and primed liquid’s directions 

are controlled by the check valves (ball or flap)

 orientation. 

The pump primes as a result of the suction stroke. The 

suction stroke lowers the chamber pressure 

(P3)

 increasing 

the chamber volume. This results in a pressure differential 

necessary for atmospheric pressure 

(P4)

 to push the fluid 

through the suction piping and across the suction side check 

valve and into the outer fluid chamber 

.

Suction (side) stroking also initiates the reciprocating 

(shifting, stroking or cycling) action of the pump. The suction 

diaphragm’s movement is mechanically pulled through its 

stroke. The diaphragm’s inner plate makes contact with an 

actuator plunger aligned to shift the pilot signaling valve. 

Once actuated, the pilot valve sends a pressure signal to the 

opposite end of the main directional air valve, redirecting the 

compressed air to the opposite inner chamber.

Principle of Pump Operation

Air Line

Discharged 

Fluid

Discharge

Stroke

Suction

Stroke

Primed

Fluid

SAFE AIR

EXHAUST

DISPOSAL

AREA

PUMP INSTALLATION AREA

1"  DIAMETER AIR

EXHAUST PIPING

1"  DIAMETER AIR

EXHAUST PIPING

1"  DIAMETER AIR

EXHAUST PIPING

MUFFLER

LIQUID

LEVEL

SUCTION

LINE

LIQUID

LEVEL

SUCTION

LINE

MUFFLER

MUFFLER

SUBMERGED ILLUSTRATION

Pump can be submerged if the pump materials of construction 

are compatible with the liquid being pumped. The air exhaust 

must be piped above the liquid level. When the pumped product 

source is at a higher level than the pump (flooded suction 

condition), pipe the exhaust higher than the product source to 

prevent siphoning spills.

UNIVERSAL ALL AODD

2: INST

AL

 & OP

Summary of Contents for WARREN RUPP SANDPIPER Signature Series

Page 1: ...4 NPT INDICATES DIMENSIONS WITH SUCTION AND DISCHARGE PORTS ROTATED 180 TO A VERTICAL POSITION Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388...

Page 2: ...ut or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for l...

Page 3: ...Guide Troubleshooting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Down Ported Option Drawing Material Codes SECTION 4 AIR END 12 Air Distribution Valve...

Page 4: ...tainless Steel Wetted Cast Iron Air SS Stainless Steel Wetted Aluminum Air HC Alloy C Wetted Aluminum Air HI Alloy C Wetted Cast Iron Air Pump Series HD Heavy Duty Pump Design B Solid Ball Pump Size O...

Page 5: ...like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuel...

Page 6: ...connections 2 23 57 9 96 253 10 63 270 15 50 394 13 87 352 19 5 8 71 221 9 15 232 11 00 279 6 81 173 14 84 377 1 18 30 12 06 306 7 67 195 8 63 219 9 00 229 4X 47 12 1 1 2 NPT 1 1 2 BSP TAPERED DISCHA...

Page 7: ...ions 12 04 306 14 50 368 16 26 413 18 5 5 22 132 17 28 439 10 55 268 11 59 294 17 72 450 6 27 159 9 96 253 23 31 592 15 81 401 10 64 270 12 50 318 10 50 267 8 64 219 8X 44 11 AIR EXHAUST 3 4 NPT 1 1 2...

Page 8: ...check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pu...

Page 9: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off...

Page 10: ...int of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is design...

Page 11: ...nductive Nitrile Seat Gaskets Fabric Manifold Gaskets Nitrile O Rings Nitrile Wear Pads 476 244 363 Wet End Kit FKM Diaphragms FKM Balls Conductive PTFE Seat Gaskets PTFE Manifold Gaskets PTFE Encapsu...

Page 12: ...its 43 24 43 30 24 6 48 50 51 45 47 30 45 Optional Down Ported Conversion Kits 475 022 156 Down Ported Conversion Kit 475 022 010 Down Ported Conversion Kit 475 022 110 Down Ported Conversion Kit 475...

Page 13: ...cription Qty 1 031 019 156 Assembly Main Air Valve Aluminum Center 1 031 019 010 Assembly Main Air Valve Cast Iron Center 1 2 050 005 360W Ball Check 4 050 005 363 Ball Check 4 050 005 364 Ball Check...

Page 14: ...e Rubber 360 Nitrile Rubber Color coded RED 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 37...

Page 15: ...before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and...

Page 16: ...ngs 1 4 E 560 023 360 O Ring Spool 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve...

Page 17: ...together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate f...

Page 18: ...2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no p...

Page 19: ...dge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX007...

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