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Model HDB1½/HDB40

 • 

10

hdb15dl7sm-rev0217

Composite Repair Parts List

Item  Part Number  Description 

Qty.

25 

360.041.379 

Gasket, Pilot Valve 

1

26 

360.048.425 

Gasket, Air Valve 

1

27 

518.003.156 

Manifold 

1

 

518.003.010 

Manifold 

1

 

518.003.110 

Manifold 

1

 

518.003.112 

Manifold 

1

28 

530.036.000 

Muffler 

1

29 

545.005.330 

Nut, Hex, 3/8-16 

6

30 

545.007.330 

Nut, Hex, 7/16-14 (Side Ported Units) 

16

 

545.007.330 

Nut, Hex 7/16-14 (Down Ported Units) 

20

31 

560.001.360 

O-Ring 

2

32 

560.022.360 

O-Ring 

2

33 

560.028.360 

O-Ring 

2

 

560.028.610 

O-Ring (PTFE and FKM Fitted Units Only) 

2

34 

570.009.360 

Pad, Wear 

2

 

570.009.363 

Pad, Wear 

2

 

570.009.364 

Pad, Wear (Also used with  

 

  

Santoprene (354) Fitted Units) 

2

 

570.009.365 

Pad, Wear 

2

35 

612.052.157 

Plate, Inner Diaphragm 

2

 

612.052.010 

Plate, Inner Diaphragm 

2

 

612.219.150 

Plate, Inner Diaphragm  

 

  

(Used with 286.114.654  

 

  

One-Piece Bonded PTFE Diaphragm) 

2

36 

612.039.157 

Plate, Outer Diaphragm Assy.  

 

  

(Not Used with 286.114.000) 

2

 

612.039.010 

Plate, Outer Diaphragm Assy.  

 

  

(Not Used with 286.114.000) 

2

 

612.097.110 

Plate, Outer Diaphragm Assy.  

 

  

(Not Used with 286.114.000) 

2

 

612.097.112 

Plate, Outer Diaphragm Assy.  

 

  

(Not Used with 286.114.000) 

2

37 

618.003.330 

Plug, Pipe 1/4 

2

38 

618.003.330 

Plug, Pipe 1/4 (Aluminum and Cast iron Units)  4

 

618.003.110 

Plug, Pipe 1/4 (Stainless Units) 

4

 

618.003.112 

Plug, Pipe 1/4 (Hastalloy Units) 

4

39 

620.011.114 

Plunger, Actuator 

2

40 

685.007.120 

Rod, Diaphragm 

1

41 

720.004.360 

Seal, U-Cup 

2

42 

722.010.110 

Seat, Check Valve 

2

 

722.010.110 

“Seat, Check Valve - Suction Side 

 

  

(PTFE and Santoprene Fitted Units)” 

1

 

722.010.112 

Seat, Check Valve 

2

 

722.010.112 

“Seat, Check Valve - Suction Side 

 

  

(PTFE and Santoprene Fitted Units)” 

1

 

722.031.110 

“Seat, Check Valve - Discharge Side 

 

  

(PTFE and Santoprene Fitted Units)” 

1

 

722.031.112 

“Seat, Check Valve - Discharge Side 

 

  

(PTFE and Santoprene Fitted Units)” 

1

43 

807.017.330 

Stud, Threaded (Side Port Units Only) 

4

 

807.017.330 

Stud, Threaded (Down Port Units Only) 

8

44 

900.005.330 

Washer, Lock 3/8 

6

45 

900.006.330 

Washer, Lock 7/16 (Side Ported Units) 

20

 

900.006.330 

Washer, Lock 7/16 (Down Ported Units) 

24

46 

905.001.330 

Washer, Tapered 

4

47 

312.020.156 

Elbow (Down Ported Units) 

2

 

312.020.110 

Elbow (Down Ported Units, SST & C.I.) 

2

 

312.020.112 

Elbow (Down Ported Units) 

2

48 

545.004.330 

Nut, Hex 5/16-18 (Down Ported Units) 

2

50 

900.004.330 

Washer, Lock 5/16 (Down Ported Units) 

2

51 

685.032.080 

Rod, Connecting (Down Ported Units) 

1

Item  Part Number  Description 

Qty.

031.019.156 

Assembly, Main Air Valve (Aluminum Center) 

1

 

031.019.010 

Assembly, Main Air Valve (Cast Iron Center) 

1

050.005.360W 

Ball, Check 

4

 

050.005.363 

Ball, Check 

4

 

050.005.364 

Ball, Check 

4

 

050.005.365W 

Ball, Check 

4

 

050.005.354 

Ball, Check 

4

 

050.010.600 

Ball, Check 

4

070.006.170 

Bearing 

2

095.073.000 

Assembly, Pilot Valve 

1

114.002.156 

Bracket, Intermediate 

1

 

114.002.010 

Bracket, Intermediate 

1

115.046.080 

Bracket, Leg (Side Ported Only) 

2

 

115.057.080 

Bracket, Leg (Down Ported Only) 

2

132.002.360 

Bumper, Diaphragm Rod 

2

135.016.162 

Bushing, Threaded 

2

170.023.330 

Capscrew, Hex Hd, 7/16-14 X 1.75 

4

 

170.035.330 

Capscrew, Hex Hd, 7/16-14 X 1.50  

 

  

(Stainless Units Only) 

4

10 

170.024.330 

Capscrew, Hex Hd, 7/16-14 X 1.00 

4

11 

170.035.330 

Capscrew, Hex Hd, 7/16-14 X 1.50 

4

12 

170.040.330 

Capscrew, Hex Hd, 3/8-16 X 5.50 

6

13 

170.045.330 

Capscrew, Hex Hd, 5/16-18 X 1.25 

4

14 

170.058.330 

Capscrew, Hex Hd, 7/16-14 X 1.25 

4

15 

170.060.330 

Capscrew, Hex Hd, 7/16-14 X 2.00 

12

16 

196.193.156 

Chamber, Outer  (Includes Plug-Item #38)  

2

 

196.193.010 

Chamber, Outer  (Includes Plug-Item #38)  

2

 

196.193.110 

Chamber, Outer  (Includes Plug-Item #38)  

2

 

196.193.112 

Chamber, Outer  (Includes Plug-Item #38)  

2

17 

196.194.156 

Chamber, Inner (Includes Plug - Item #37) 

2

 

196.194.010 

Chamber, Inner (Includes Plug - Item #37) 

2

18 

286.005.360 

Diaphragm 

2

 

286.005.363 

Diaphragm 

2

 

286.005.364 

Diaphragm 

2

 

286.005.365 

Diaphragm 

2

 

286.005.354 

Diaphragm 

2

 

286.114.000 

Diaphragm,  

 

  

One-Piece Bonded PTFE Diaphragm 

2

19 

286.020.604 

Diaphragm, Overlay 

2

20 

334.006.156 

Flange, Discharge 

1

 

334.006.010 

Flange, Discharge 

1

 

334.006.110 

Flange, Discharge 

1

 

334.006.112 

Flange, Discharge 

1

21 

334.007.156 

Flange, Suction 

1

 

334.007.010 

Flange, Suction 

1

 

334.007.110 

Flange, Suction 

1

 

334.007.112 

Flange, Suction 

1

22 

334.008.156 

Flange, Threaded 

2

 

334.008.010 

Flange, Threaded 

2

 

334.008.110 

Flange, Threaded 

2

 

334.008.112 

Flange, Threaded 

2

 

334.008.156E 

Flange, Threaded (HDB40 Only) BSP Thread  2

 

334.008.010E 

Flange, Threaded (HDB40 Only) BSP Thread  2

 

334.008.110E 

Flange, Threaded (HDB40 Only) BSP Thread  2

 

334.008.112E 

Flange, Threaded (HDB40 Only) BSP Thread  2

23 

360.017.379 

Gasket, Manifold / Seat 

4

 

360.017.384 

Gasket, Manifold / Seat 

4

 

360.017.608 

Gasket, Manifold / Seat 

4

24 

360.022.425 

Gasket, Manifold (Side Ported Units) 

2

 

360.022.425 

Gasket, Manifold (Down Ported Units) 

4

 

360.022.600 

Gasket, Manifold (Side Ported Units)* 

2

 

360.022.600 

Gasket, Manifold (Down Ported Units)* 

4

 

 * PTFE and FKM Fitted Units Only 

LEGEND:

    = Items contained within Air End Kits

    = Items contianed within Wet End Kits
Note:

 Kits contain components specific to the material codes.

MODEL SPECIFIC

3: EXP

 VIEW

Summary of Contents for WARREN RUPP SANDPIPER Signature Series

Page 1: ...4 NPT INDICATES DIMENSIONS WITH SUCTION AND DISCHARGE PORTS ROTATED 180 TO A VERTICAL POSITION Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388...

Page 2: ...ut or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for l...

Page 3: ...Guide Troubleshooting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Down Ported Option Drawing Material Codes SECTION 4 AIR END 12 Air Distribution Valve...

Page 4: ...tainless Steel Wetted Cast Iron Air SS Stainless Steel Wetted Aluminum Air HC Alloy C Wetted Aluminum Air HI Alloy C Wetted Cast Iron Air Pump Series HD Heavy Duty Pump Design B Solid Ball Pump Size O...

Page 5: ...like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuel...

Page 6: ...connections 2 23 57 9 96 253 10 63 270 15 50 394 13 87 352 19 5 8 71 221 9 15 232 11 00 279 6 81 173 14 84 377 1 18 30 12 06 306 7 67 195 8 63 219 9 00 229 4X 47 12 1 1 2 NPT 1 1 2 BSP TAPERED DISCHA...

Page 7: ...ions 12 04 306 14 50 368 16 26 413 18 5 5 22 132 17 28 439 10 55 268 11 59 294 17 72 450 6 27 159 9 96 253 23 31 592 15 81 401 10 64 270 12 50 318 10 50 267 8 64 219 8X 44 11 AIR EXHAUST 3 4 NPT 1 1 2...

Page 8: ...check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pu...

Page 9: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off...

Page 10: ...int of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is design...

Page 11: ...nductive Nitrile Seat Gaskets Fabric Manifold Gaskets Nitrile O Rings Nitrile Wear Pads 476 244 363 Wet End Kit FKM Diaphragms FKM Balls Conductive PTFE Seat Gaskets PTFE Manifold Gaskets PTFE Encapsu...

Page 12: ...its 43 24 43 30 24 6 48 50 51 45 47 30 45 Optional Down Ported Conversion Kits 475 022 156 Down Ported Conversion Kit 475 022 010 Down Ported Conversion Kit 475 022 110 Down Ported Conversion Kit 475...

Page 13: ...cription Qty 1 031 019 156 Assembly Main Air Valve Aluminum Center 1 031 019 010 Assembly Main Air Valve Cast Iron Center 1 2 050 005 360W Ball Check 4 050 005 363 Ball Check 4 050 005 364 Ball Check...

Page 14: ...e Rubber 360 Nitrile Rubber Color coded RED 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 37...

Page 15: ...before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and...

Page 16: ...ngs 1 4 E 560 023 360 O Ring Spool 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve...

Page 17: ...together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate f...

Page 18: ...2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no p...

Page 19: ...dge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX007...

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