IDEAL MSC-18K-B Manual Download

Page: 3 / 43

Mar 2016

MSC-18K

INDEX

CHAPTER 0. PREFACE------------------------------------------------------------------------ PAGE 2

CHAPTER 1. GENERAL INFORMATION ------------------------------------------------- PAGE 3

CHAPTER 2. SET-UP / INSTALLATION --------------------------------------------------- PAGE 7

CHAPTER 3. OPERATION / INSTRUCTIONS--------------------------------------------- PAGE 9

CHAPTER 4. LIFTING OPERATION--------- ----------------------------------------------- PAGE 19

CHAPTER 5. STORE THE MOBILE COLUMN LIFT ------------------------------------ PAGE 23

CHAPTER 6. MAINTENANCE ---------------------------------------------------------------- PAGE 24

CHAPTER 7. TROUBLE SHOOTING --------------------------------------------------- PAGE 26

CHAPTER 8. ELECTRO-OPTICAL ENCODER ALIGNMENT------------------------- PAGE 28

CHAPTER 9. CHANGE THE NUMBER OF THE COLUMNS------------------------- PAGE 29

CHAPTER 10. HAND-CONTROLLER (Optional)------------------------------------------ PAGE 30

CHAPTER 11. BATTERY CHARGER INFORMATON ----------------------------------- PAGE 31

CHAPTER 12. BATTERY REQUIREMENT INFORMATION---------------------------- PAGE 32

CHAPTER 13. EXPLODED VIEWS & PARTS LISTS------------------------------------- PAGE 33

CHAPTER 14. LIMITED WARRANTY--------------------------------------------------------- PAGE 42

PREFACE

Prior to the operation of your lift make sure that you have read the

instructions thoroughly. These instructions are found in this

manual. Please note that your warranty can be voided if you do

not read the manual and understand its content.

If you

have any questions, concerning operation, safety or

application of your lift, please consult your distributor.

Summary of Contents for MSC-18K-B

Page 1: ...el i f t i n gf o r k s a c c o mmo d a t et h ew i d e s t r a n g eo f w h e e l s E a s i l y p o s i t i o n e dw i t hp a l l e t j a c k s t y l ew h e e l H e a v y d u t y h y d r a u l i c s...

Page 2: ...2016 Mar Mobile Column Lift Set MSC 18K B Capacity 18 000lbs Each Column Installation Operation Service Manual...

Page 3: ...COLUMNS PAGE 29 CHAPTER 10 HAND CONTROLLER Optional PAGE 30 CHAPTER 11 BATTERY CHARGER INFORMATON PAGE 31 CHAPTER 12 BATTERY REQUIREMENT INFORMATION PAGE 32 CHAPTER 13 EXPLODED VIEWS PARTS LISTS PAGE...

Page 4: ...er supply Input 100 140 60Hz single phase Output 24VDC Max 15Amper Operational Voltage 24 VDC Lifting Height 67 1 Column L W H 56 9 44 1 88 6 Max Ht 146 7 Fork Adjustable Range 12 6 22 Fork length 17...

Page 5: ...4 Mar 2016 MSC 18K 1 2 DIMENSIONS mm inch Fig 1 Mobile Column Lift Dimensions...

Page 6: ...But at least two lifting columns are required to work at same time for lifting a vehicle The main components of the mobile column lift are shown below see figure 2 1 Height sensor encoder 2 Safety lo...

Page 7: ...INFORMATION sections Pallet Jack Mechanism The two wheel pallet jack mechanism serves to move the lifting column The two wheels protect the lifting column from being turned over at the back when it i...

Page 8: ...is mobile column lift can only be operated or installed indoors When under environment of temperature within 0 40 moisture 85 the lift will work reliable and longer time B Never set up the lifts on an...

Page 9: ...he cable reels from the carton 2 Insert the holding frame into the base on the upper cover Figs 6a b Fig 6a Fig 6b Fig 6c 3 Pull up and pull down the upper and down lock button the reel can turn aside...

Page 10: ...Control Panel controls the main power All other functions of the lifting system are controlled by the Control Panels on the columns The functions of the switches buttons on the control system are desc...

Page 11: ...functions WHEEL AXLE ALL 14 BIAS button To set the zero point of height in initialization 15 START button To start the running of the software 16 SHIFT button This button is for the running of the pr...

Page 12: ...in column 1 should be located opposite with column 2 loading the same axel of the vehicle The 4 shall be at the other end of the same axel with 3 Fig 8 A set has a maximum lifting capacity of 52 800 l...

Page 13: ...ns as indicated in 4 3 Fig 8 2 Then turn on the battery power switch of each column on the side Fig 9a Fig 9a Fig 9b 3 Set the control box power switch Fig 9b on each sub column to left position ON fi...

Page 14: ...of button is pressed When the Mode is ALL Vehicle II II Press one button will cause all columns moving When the Mode is WHEEL Single I Press one button will cause only that columns moving When the Mod...

Page 15: ...nit Stroke as in LCD screen 6th 4 Press ENTER button again to enter the unit and travel distance modification screen LCD screen 7th 5 To change the unit using DIRECTION UP and DOWN buttons to change t...

Page 16: ...ll for cable model 4 5 3 CUSTOMIZED HEIGHT REFERENCE If for any reason the height of different column shall be kept differently difference is greater than 2 50 mm the Customized height reference shall...

Page 17: ...and keep the reference system to be UNIFORM immediately 2 Under customized zero point height reference if all columns height are below theirs customized zero points and at least one column within 6 1...

Page 18: ...ion 1 Lift lock pin to unlock the fork 2 Use both hands to slide the fork sideways Adjust both forks so that they are equally spaced in relation to the centre of the column 3 Adjust so that the forks...

Page 19: ...its neutral position The pallet jack mechanism is lowered and the lift will sit on ground Fig 11 Pallet Lifting Steps to move the column lift with pallet jack 1 Pull up the lever to position 1 and ma...

Page 20: ...t jack mechanism is fully lowered before lifting a vehicle 4 1 PREPARATION IMPORTANT NOTICE 1 Place all the four of lifting columns around the vehicle as in Fig 8 2 Ensure that the fork of each liftin...

Page 21: ...mn 2 or both 1 and 2 are quick in rising or lowering The height difference is greater than 3 4 20mm the column s will be slowed down automatically 2 Suspending Or Both column 1 and 2 are quick in risi...

Page 22: ...o be pressed one time 4 4 EMERGENCY STOP AND LOWERING In emergency situations it is possible to stop the lifting columns manually by pushing the emergency button NOTE If the motor keeps running after...

Page 23: ...icient After moving stopped one or more columns were found battery in low voltage The lift will not raise up any more but may lower down 5 Locked by abnormal ope One button is pressed within 2 after p...

Page 24: ...rage place 5 1 CHARGING BATTERIES After one day s operation or the battery indicator shows the voltage is low it is suggested to charge the batteries Different batteries need different charging time P...

Page 25: ...ONTHLY BY OPERATOR Check hydraulic fluid level and replenish as necessary Check the emergency release mechanism 1 Push the emergency stop button when the columns are moving All the columns should stop...

Page 26: ...isplaying following to remind user to do the filer clearing of the valves and hydraulic oil changing LCD display 18th And also while the time reaches 3600 minutes it will appear again To continue oper...

Page 27: ...ence If the defect occurs again contact the service department Column Does not Lower Battery voltage is too low Charge the batteries Catching pawl not disengaged from locking system Raise column appro...

Page 28: ...r zero point not correct Do encoder alignment No Control Power Fuse blown Check the fuses F1 F2 and F3 If necessary replace the fuse s in the control box If fault occurs again contact the Service Depa...

Page 29: ...ch column If any one is not between 1 and 7 adjustment shall be done LCD screen 14th 6 To adjust please open the upper cover on the column Then separate the strip from the gear of the sensor 7 Turn th...

Page 30: ...p 2 Turn off the power switch of each control units Step 3 Disconnect the cable between column 1 3 2 4 Step 4 Turn on the power switch of the control unit on desired columns 2 and 1 again Step 5 After...

Page 31: ...ig 11 The hand controller has one EMERGECY button and UP DOWN PARK buttons Fig 11 Fig 12 Every control box on column has a special plug port for the hand controller Fig 12 Operator can put the hand co...

Page 32: ...00 150 60 mm 7 Weight 850g 11 2 Panel of Charger 1 Charging indicator 2 Power indicator 3 Output cord 4 Power input socket 11 3 LED Performance Indicator on the charger 1 After the charged is power on...

Page 33: ...t off the lift then charge the batteries at once Continue to use the batteries will short the life of batteries 2 Charge the batteries immediately after the job is finished This will help to prolong t...

Page 34: ...33 Mar 2016 MSC 18K MSC 18K B EXPLODED VIEWS PARTS LISTS MSC 18K Column Assembly...

Page 35: ...02 10035 000 bolt 1 17 DJ02 19003 A00 right side plate 1 18 5115 06012 000 screw 40 19 5110 06045 000 Screw 2 20 DJ02 00018 A00 switch knob 1 21 DJ02 00017 A00 switch panel 1 22 5110 05014 000 screw 9...

Page 36: ...bolt 1 51 DJ02 00031 000 coil fixing board 1 52 5107 03010 000 screw 4 53 5306 00008 000 spring washer 5 54 DJ02 00008 000 lock tongue 1 55 5402 04030 000 cotter pin 1 56 DJ02 01000 A00 Column 1 57 DJ...

Page 37: ...7 DJ02 06007 000 Pin 4 81 8 DJ02 06100 000 Wheel frame big 2 81 9 DJ02 06006 000 Spring seat 2 2 81 10 DJ02 06005 000 Spring 2 81 11 DJ02 06004 000 Spring seat 1 2 81 12 5301 00014 000 flat washer 2 8...

Page 38: ...er 4 107 DJ02 05011 000 oil screw 1 108 DJ02 05010 000 connector 1 109 DJ02 05008 000 Oil fitting 1 110 DJ02 00027 000 cylinder fixing board 1 111 5105 08025 000 Hexagonal screw 1 112 DJ02 05003 000 P...

Page 39: ...38 Mar 2016 MSC 18K MSC 18K Control Panel Assembly...

Page 40: ...6 50700 000 communication cable 3 14 5202 00003 000 nut 6 15 DJ04 20001 100 power switch 1 16 DT01 06023 000 cable nut 2 17 QK04 00011 000 cover 2 18 JK01 00003 000 cable nut 6 19 DJ02 00200 000 elect...

Page 41: ...40 Mar 2016 MSC 18K MSC 18K Power Unit Assembly...

Page 42: ...8 5109 10010 000 threaded pin 1 9 BZ22 00003 000 joint 1 10 5901 00277 000 O ring 1 11 5901 00925 000 O ring 1 12 BZ01 03000 000 gear pump 1 13 BZ20 01000 000 sucking pipe 1 13 1 BZ01 01002 000 mesh 1...

Page 43: ...dered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timely notificati...

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