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14

6. Operation and function decription

6.4.3 

IPM5

 calibration of mass pressure sensors

Many

 

standard

 

sensors

 

for

 

mass

 

pressure

 

measurement

 

have

 

a

 

special

 

CAL

 

wire.

 

If

 

this

 

is

 

connected

 

to

 

DMS-minus

 

(Strain

 

gauge

 

minus)

,

 

an

 

unloaded

 

bridge

 

becomes

 

so

 

unbalanced

 

that

 

the

 

signal

 

value

 

corresponds

 

to

 

an

 

80%

 

load

 

(80%

 

is

 

a

 

standard

 

value

 

that

 

can,

 

however,

 

be

 

changed

 

for

 

the

 

display).

 

In

 

addition,

 

the

 

display

 

has

 

its

 

own

 

CAL

 

terminal

 

on

 

which

 

the

 

signal

 

wire

 

can

 

be

 

laid.

 

If

 

a

 

calibration

 

is

 

triggered,

 

at

 

first

 

the

 

unit

 

automatically

 

performs

 

a

 

zero

 

balance

 

and

 

then

 

a

 

load

 

balance.

 

The

 

latter

 

is

 

achieved

 

by

 

the

 

display

 

switching

 

the

 

CAL

 

wire

 

via

 

a

 

relay

 

contact

 

against

 

supply,

 

and

 

then

 

evaluating

 

the

 

signal

 

value

 

as

 

an

 

80%

 

load.

 

This

 

measurement

 

is

 

used

 

for

 

the

 

linearisation.

6.4.4 Sensitivity recognition

The

 

units

 

support

 

a

 

sensitivity

 

recognition,

 

which

 

can

 

automatically

 

distinguish

 

between

 

1mV/V,

 

2mV/V

 

and

 

3.3mV/V

 

sensors.

 

For

 

this,

 

a

 

calibration

 

point

 

>0.00%

 

must

 

be

 

selected.

 

With

 

the

 

aid

 

of

 

the

 

offset

 

voltage

 

and

 

CAL

 

voltage,

 

the

 

display

 

can

 

recognise

 

whether

 

it

 

is

 

a

 

1mV/V,

 

2mV/V

 

or

 

3.3mV/V

 

sensor

 

and

 

then

 

adjusts

 

the

 

PN0.

 

In

 

the

 

second

 

run,

 

the

 

calibration

 

is

 

carried

 

out

 

in

 

the

 

relevant

 

measuring

 

zone.

The

 

procedure

 

is

 

as

 

follows:

Sensitivity

 

recognition

Display of "SEnS" for the entire process.

Amplification of the measuring input is set to 1.

Offset voltage is measured.

CAL relay is switched.

In semi-automatic mode, the procedure is as follows:

Display of "Sen2" flashing

until

[P] key

or release is activated

CAL voltage is measured.

The calibration relay is switched off.

Display of “FInd1” with 1mV/V etc.

1 second

If the sensor recognition has not identified an overflow and the sensor was able to allocate a

1mV/V-

(=FInd1), 2mV/V- (=FInd2) or 3.3mV/V- (=FInd3) bridge

otherwise

display of an error message

2 seconds

Error messages after sensitivity recognition (priority from 1 to 5)

"SErr1" if no offset was recognised.

"SErr2" when the end value for CAL is outside the permitted range.

"SErr3" if the end value has not changed under CAL by min. 1% of measuring range

"SErr4" when PN0 is set to 2, 3, 4 and the error is 10% higher than expected.

"SErr5" when, in semi-automatic mode, 60 seconds has elapsed.

With an error message, no changeover of PN0 is made, otherwise, if PN0 is preset to 0 or 1, the
value is changed to 2, 3 or 4. If PN0 is preset to 5 or 6, the most suitable amplification setting
(PN0=7, 8 or 9) is set so that a resolution of around 120% of the end value can be ensured.

Summary of Contents for IPM5

Page 1: ...2 of measuring range are noise free high long term and temperature stability 5 digit digital display with range from 9999 to 99999 digits free scaling and setting of decimal point alignment of a senso...

Page 2: ...ndex D version D 4 wire sensor M 6 wire sensor W Switching points 0 no switching points Number of digits 2 2 relay outputs 5 digits 5 4 4 relay outputs Interface Mechanical options none 0 7 IP65 foil...

Page 3: ...calibration 6 4 3 Adjustment with 80 calibration IPM5 6 4 4 Sensitivity recognition 6 4 5 Automatical calibration 6 4 6 Taring 6 4 7 Hold function 6 5 Interfaces RS232 RS485 7 Programming 7 1 Program...

Page 4: ...of 4 relays are available to monitor the threshold values Data from and to the device can be transmitted via the serial interface The IPM5 has a 4 wire connection with an additional calibration contac...

Page 5: ...ching points 1 LED per switching point Overflow horizontal bars at the top Underflow horizontal bars at the bottom Display time 0 1 to 10 0 seconds Strain gauge input Measuring range Metering precisio...

Page 6: ...pecific ASCII RS232 9600 Baud no parity 8 data bit 1 stop bit Cable length max 3 m RS485 9600 Baud no parity 8 data bit 1 stop bit Cable length max 1000 m Power pack Voltage supply 100 240 VAC 50 60 H...

Page 7: ...e wheeling diodes Keep input output and supply lines separate from one another and do not lay them parallel with each other Position go and return lines next to one another Where possible use twisted...

Page 8: ...5 IPW5 Gap for physical unit 1 After removing the fixing elements insert the device 2 Check the seal to make sure it fits securely 3 Click the fixing elements back into place and tighten the clamping...

Page 9: ...or strip RS232 41 42 43 GND RS TxD RxD or RS485 41 42 43 GND RS Data B Data A The lines of the RS232 interface need to be connected 1 1 TxD to TxD and RxD to RxD RxD TxD GND RxD TxD GND IPW5 IPM5 PC o...

Page 10: ...th a calibration wire CAL Mass pressure sensors which frequently have an additional wire for the artificial unbalance 80 of the bridge can be automatically calibrated via terminal 7 Examples of the co...

Page 11: ...e 100 240 VAC 9 5 Electrical connection 100 240 VAC 2 3 4 5 6 7 8 9 10 11 In 2 In 3 In 4 In 5 In 6 In 7 Strain gauge input Analog output Digital input In 1 1 12 L 13 Auxiliary voltage 14 N Din 2 3 4 5...

Page 12: ...ustable Unit C F Pt100 thermocouple Switchpoint displays 2 Optical limit value report 4 LED red Keys 5 6 7 and 3 Programming mode Increase range of value Reduce range of value Select next lower progra...

Page 13: ...in value Erase the value that is shown in the display by simultaneously operating the and keys The erasure is acknowledged by horizontal bars The content of the memory will be lost with switching off...

Page 14: ...on below the threshold and switched off on reaching the threshold Switching on delay The relay S1 S4 is on 10 seconds after reaching the threshold briefly exceeding the threshold does not lead to the...

Page 15: ...nt value with possible taring the min value the max value the Hold value or the absolute value without possible taring The analogue output is updated in the cycle of the measuring time PN14 and has at...

Page 16: ...he second run the calibration is carried out in the relevant measuring zone The procedure is as follows Sensitivity recognition Display of SEnS for the entire process Amplification of the measuring in...

Page 17: ...offset nor end value are within the measuring range CErr2 if the end value is not at least 1 of measuring range greater than offset CErr3 if the end value is outside the measuring range CErr4 if the...

Page 18: ...ransmitted so that the output can be displayed directly on a terminal or processed by a SPS Zeros at the front are suppressed during transmission With an overflow or underflow the display transmits ho...

Page 19: ...ommand is sent the display will acknowledge this with an via the interface Under normal conditions the display does not send an acknowledgement back Only when the value is called up or the acknowledge...

Page 20: ...number Change to the next program number Program number is displayed Change read the deposited parameters in the program Flashing of the least significant digit Save parameter Save the complete range...

Page 21: ...d parameters are displayed In this case it is 75 640 7 1 Programming procedure The entire programming of the IPM5 IPW5 is done by the steps described below Change to programming mode Push the P key to...

Page 22: ...sume the figure has to be changed from 75 640 to 75 000 Briefly push the P key to move to the next digit The 4 begins to flash Change the figure by pushing or key to change the digit from 4 to 0 Brief...

Page 23: ...sensors and the corresponding display value programmed under the following program numbers PN101 PN105 The sensor signal must be parameterised with a strictly monotonous rising configuration A gap of...

Page 24: ...ller than the offset setting PN2 It must differ from its measured value by at least 1 of the measuring range of the programmed offset value in PN2 If a standard sensor has been selected PN0 2 3 or 4 t...

Page 25: ...conds With the static taring PN6 5 the taring operation is performed with an upward slope and held until the signal is taken away again After that the absolute value is displayed This function is espe...

Page 26: ...ered direct after returning from the programming mode by confirming PN9 Calibration point PN10 Calibration point PN10 gives the percentage target value for the end value calibration As a rule 100 00 i...

Page 27: ...the trigger is returned again PN16 8 has a special status because here no min max values can be called up via or key This mode is particularly necessary with calibrated balances due to the possibility...

Page 28: ...ameter 59 95 X X X X X X Set value for taring 7 X X X X X Interfaces parameter Device option 32 34 X X X X Analog output parameter Device option 20 23 X X X X Measuring input parameter 0 18 X X X Line...

Page 29: ...e various parameters is given in section 6 2 Relays The program numbers are also available when no relays are carried out in the unit In such cases only the relevant alarm LED light up on the front of...

Page 30: ...99 0 2 3 Places after decimal point 0 4 none 2 5 Offset displacement 9999 99999 0 2 6 Taring function 0 no taring 1 permanent taring 2 transient taring 3 quick transient taring without report 4 perman...

Page 31: ...1 10 0 1 0 2 14 Measuring time 0 01 10 00 1 00 2 15 Display mode 1 current measurand 2 min value 3 max value 4 Hold value 5 absolute value 1 2 16 Trigger for display change 0 none 1 absolute value st...

Page 32: ...at exceedance of output area PN20 21 4 switch to smallest value 0x0000 at exceedance of output area PN20 21 5 switch to final value at converter over underflow wire break bars 6 switch to initial val...

Page 33: ...0 no flashing 1 flashes at 1 2 flashes at 2 3 flashes at 3 4 flashes at 4 5 flashes at 1 or 2 6 flashes at 3 or 4 7 flashes at 1 2 3 or 4 0 5 Switchpoint 1 60 Switchpoint 1 0 deactivated 1 current me...

Page 34: ...rror 1 5 81 Threshold 9999 99999 1000 6 82 Hysteresis 0 99999 0 5 83 Operation type quiescent current operating current 0 quiescent current 1 operating current 1 5 84 Switching delay 0 0 10 0 seconds...

Page 35: ...return the unit to a defined basic state a reset can be carried out to the default values The following procedure should be used Switch off the power supply Press button P Switch on the power supply a...

Page 36: ...n 9999 3 The display shows HELP in the 7 segment display The device located an error in the configuration memory carry out a reset to default values and reconfigure the device according to your applic...

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