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iCharger Synchronous Balance Charger/Discharger                                            1010B/106B

 

Lithium battery program                                                                                                                           

The user must check the 

Li Type

 in the 

User setup

 program before connecting a lithium battery. 

 
The 

iCharger

 provides a number of Lithium programs including Balance, Normal, Fast and Storage. Only the 

Balance  mode  requires  the  balance  lead  connected.  However,  the  other  modes  will  provide  additional 
per-cell over-voltage protection if the balance lead is connected compared to running them without it, where 
they can only utilize the total pack voltage. 
 

 

Balance 
connector   
required 

Balancer 
active 

Charge termination condition 

Balance – Normal 

Yes 

Yes 

Icv = Icc/10    OR    Vout = (cell_count x 
cell_max_voltage) + 0.2 

Balance – Fast 

Yes 

Yes 

Icv = Icc/5      OR    Vout = (cell_count x 
cell_max_voltage) + 0.2 

Balance – Slow 

Yes 

Yes 

Icv = Icc/40    OR    Vout = (cell_count x 
cell_max_v 0.2 

Charge 

Optional 

No 

Icv = Icc/10    AND Vout = cell_count x cell_max_voltage 

Fast Charge 

Optional 

No 

Icv = Icc/5      AND Vout = cell_count x cell_max_voltage 

Storage 

Optional 

No 

Vout = cell_count x cell_storage_voltage 

Cycle - charge 

Optional 

No 

Icv = Icc/10    AND Vout = cell_count x cell_max_voltage 

Cycle - discharge 

Optional 

No 

Vout = cell_count x cell_discharge_voltage 

 

 

Icc = configured charge current for the CC phase 

Icv = charge current during the CV phase 
cell_max_voltage = peak charged voltage for the selected chemistry (eg LiPo = 4.2V) 
cell_storage_voltage = configured per-cell storage voltage for the selected chemistry 
cell_discharge_voltage = configured per-cell storage voltage for the selected chemistry 
Icv = charge current during the CV phase 

 

 

Any time the battery’s balance lead is connected the charger will monitor and display the cell voltages. 

 

The balancer is only active during a BALANCE charge (not during the CHARGE or FAST programs) 

 

The balance speed setting (Slow, Normal, Fast) controls the end-of-charging current threshold. 

 

The CHARGE and FAST modes are identical except for the charge-termination threshold which is 1/10 
of the charge current setting for CHARGE and 1/5 of the charge current setting for FAST mode. 

 

While  the  CHARGE  and  FAST  modes  do  not  include  any  balancing  action  it  is  still  safer  to  have  the 
balance lead connected since then the charger will provide per-cell over-voltage protection as described 
below. 

 

In all kinds of charge cycle, if the balance lead is connected and if any cell exceeds the allowable per-cell 
peak voltage for the configured chemistry, the charge current will be reduced to ensure the voltage does 
not  rise  any  further.  This  will  slow  the  charging  process  and  if  the  charge  current  falls  to  1/10  of  the 
charge  current  setting  this  will  result  in  the  charge  cycle  stopping  altogether.  Note  that  this  is  not  the 
normal CC-to-CV transition which would usually occur when all cells approach the nominal peak voltage 
for the configured chemistry, but is a safety measure to respond to unbalanced cells in any mode or at 
any time during the charge process. 

Summary of Contents for 1010B

Page 1: ......

Page 2: ...urrent overload and protecting the DC source The iCharger series can be used with three types of Lithium batteries LiPo Lilo LiFe and has a fully integrated cell balancer Internal temperature sensor and temperature controlled automatic cooling FAN controls the internal temperature and provides intelligent protection When the internal temperature is over 60 140 o F the output power is automatically...

Page 3: ... pair of output alligator clip leads One pair of input alligator clips 30A and input leads with 4mm bullet connectors One temperature sensor lead 0 99 210 o F Optional items Flexible silicone insulated 14AWG output lead with T shaped connector Balance expansion board External controls and connections 1010B 106B 1 DC input 2 LCD screen 3 Function button 4 Cooling Fan 5 Temperature sensor port 6 Bal...

Page 4: ... not charge or discharge on a carpet cluttered workbench paper plastic vinyl leather or wood inside an R C model or inside a full sized automobile Never block the air intake holes and never use in a refrigerated or high temperature environment If used in such an environment the internal temperature protection may result in abnormal charging discharging that could be dangerous Do not allow water mo...

Page 5: ...XXV X X XXV NiMH CHARGE Aut X XA CUR LIMIT NiMH CHARGE Man X XA CURRENT NiMH CYCLE X XXX XXX XXXX NiMH DISCHARGE X XA XX XV Pb CHARGE X XA XX XV XS Pb DISCHARGE X XA XX XV XS SAVE SETTINGS Number X LOAD SETTINGS Number X Dec Inc Start Enter Start Enter Dec Inc PROGRAM SELECT NiCd battery NiCd CHARGE Aut X XA CUR LIMIT NiCd CHARGE Man X XA CURRENT NiCd DISCHARGE X XA XX XV NiCd CYCLE X XXX XXX XXXX...

Page 6: ...e than 3 seconds to obtain this display Press Start Enter to reset all values to the system default settings Standard battery parameters LiPo LiIo LiFe NiCd NiMH Pb Nominal voltage 3 7 V cell 3 6 V cell 3 3 V cell 1 20 V cell 1 20 V cell 2 0 V cell Max charge voltage 4 2 V cell 4 1 V cell 3 6 V cell 1 60 V cell 1 60 V cell 2 45 V cell Storage voltage 3 85 V cell 3 75 V cell 3 3 V cell n a n a n a ...

Page 7: ...ger won t stop charging until the current falls to around 20mA Bal Speed Fast Normal Slow Normal default Bal Trickle OFF ON OFF default When running a charge discharge cycle program for a Lithium NiMH or NiCd battery the charger will stop for a while before continuing to the next phase This allows the pack to cool down Range 1 60 min 10 min default You can turn post charge completion trickle charg...

Page 8: ...buzzer is ON the iCharger will generate an alert tone for certain events Key Beep OFF ON ON default Buzzer OFF ON ON default Process completion tone Controls the tones generated at end of charging or discharging and the cyclic charging discharging indication Options Beep 5 times Beep 3 minutes Beep always continuous until user presses STOP Beep OFF Beep always default Back light and cooling fan co...

Page 9: ...age_voltage configured per cell storage voltage for the selected chemistry cell_discharge_voltage configured per cell storage voltage for the selected chemistry Icv charge current during the CV phase Any time the battery s balance lead is connected the charger will monitor and display the cell voltages The balancer is only active during a BALANCE charge not during the CHARGE or FAST programs The b...

Page 10: ...SER is the number of cells set by the user Usually the auto detect number won t exceed the number set by the user If the numbers are different you should make sure that the configured number and the actual number for the battery are the same and then you can start charging by pressing Start Enter If not press Batt type Stop to go back to the previous screen and adjust the setting Lithium BALANCE c...

Page 11: ...the first line shows the type of battery you selected in the User setup LiPo Lilo or LiFe The value on the left side of second line sets the charge current and the value on the right side of second line sets the cell count and voltage of the battery pack After setting the current and voltage press Start Enter for more than 3 seconds to start the next process Charge current 0 05 10A Voltage 1 0seri...

Page 12: ...Lilo or LiFe and the value on the right side shows the final discharge voltage of each cell The value on the left side of second line sets the charge current and the value on the right side of second line sets the cell count and voltage of the battery pack After setting the current and voltage press Start Enter for more than 3 seconds to start the next process Per cell final voltage LiPo 3 00 4 20...

Page 13: ... indicates discharging Press Inc button to display each cell s voltage and its past cycling current see the balance voltage information cycling information and press Dec button to display the General Status information LiPo LiPo LiPo LiPo MONITOR MONITOR MONITOR MONITOR 3 0V 11 1V 3S 3 0V 11 1V 3S 3 0V 11 1V 3S 3 0V 11 1V 3S Monitor mode of Lithium battery The left side of the first line shows the...

Page 14: ...01 4 03 4 07 7 4 01 4 03 4 07 7 4 01 4 03 4 07 7 4 01 4 03 4 07 A 4 02 A 4 02 A 4 02 A 4 02 Inc CHG 1 00213mAh CHG 1 00213mAh CHG 1 00213mAh CHG 1 00213mAh DCHG 1 00199mAh DCHG 1 00199mAh DCHG 1 00199mAh DCHG 1 00199mAh CHG 2 00203mAh CHG 2 00203mAh CHG 2 00203mAh CHG 2 00203mAh DCHG 2 00197mAh DCHG 2 00197mAh DCHG 2 00197mAh DCHG 2 00197mAh Inc not for 106B Cycle Information The following screen ...

Page 15: ...type stop The left side of the first line shows the type of battery NiCd NiHM and the right shows the cycle number The second line shows the cycle direction you selected CHG xxx DCHG or DCHG CHG xxx You can set the charge mode as Charge Auto or Charge Manual The discharge parameters are those set in NiCd NiHM discharge screen Press Start Enter for more than 3 seconds to start the cycling Cycle num...

Page 16: ...of battery Pb The second line shows the charge current on the left and number of cells on the right After setting the current and voltage press Start Enter for more than 3 seconds to start the discharging Charge current 0 05 7A Battery cells 1 18P 2 36V 106B 1 12P 2 24V Status display Press Start Enter to adjust the discharge current And press Inc or Dec to increase or decrease the charge current ...

Page 17: ...ency The value on the right side of the first line sets the test duration in minutes The second line shows the upper limit of current on the left and drive voltage on the right After setting the current and voltage press Start Enter for more than 3 seconds to start the next process A beep tone will sound Test time 1 90 min Current 0 05 10A Test voltage 1 15V Status display The top line shows the d...

Page 18: ...process Storage number 0 9 Storing all of the current data into the specified memory location This screen displays the data load program Set the source memory number in the lower right corner Press Start Enter for more than 3 seconds to start the process Memory location number 0 9 Load all parameters values from the selected location PROGRAM SELECT PROGRAM SELECT PROGRAM SELECT PROGRAM SELECT Save...

Page 19: ...it The charge or discharge time reached the configured protection limit REVERSE POLARITY REVERSE POLARITY REVERSE POLARITY REVERSE POLARITY CHECK CHECK CHECK CHECK CONNECTION CONNECTION CONNECTION CONNECTION BREAK DOWN BREAK DOWN BREAK DOWN BREAK DOWN SHORT ERROR SHORT ERROR SHORT ERROR SHORT ERROR BREAK DOWN BREAK DOWN BREAK DOWN BREAK DOWN INPUT VOLTAGE INPUT VOLTAGE INPUT VOLTAGE INPUT VOLTAGE ...

Page 20: ...ns at 250W of input power Battery type Cell count Rated voltage V Charge current A 1010B 106B Discharge current A 1010B 106B 1 3 6 10 0 10 0 7 0 5 6 2 7 2 10 0 10 0 4 2 2 8 3 10 8 10 0 10 0 2 8 1 9 4 14 4 10 0 10 0 2 1 1 4 5 18 10 0 10 0 1 7 1 1 6 21 6 9 3 8 3 1 4 0 9 7 25 2 7 9 1 2 8 28 8 6 9 1 0 9 32 4 6 2 0 9 Li on 10 36 5 6 0 8 1 3 7 10 0 10 0 7 0 5 4 2 7 4 10 0 10 0 4 1 2 7 3 11 1 10 0 10 0 2...

Page 21: ...5 60 10 10 1 9 1 3 14 16 80 10 10 1 8 1 2 15 18 00 10 10 1 7 1 1 16 19 20 10 9 4 1 6 1 0 17 20 40 9 8 8 8 1 5 1 0 18 21 60 9 3 1 4 19 22 80 8 8 1 3 20 24 00 8 3 1 3 21 25 20 7 9 1 2 22 26 40 7 6 1 1 23 27 60 7 2 1 1 24 28 80 6 9 1 0 NiCD NiMH 25 30 00 6 7 1 0 1 2 10 0 10 0 7 0 7 0 2 4 10 0 10 0 7 0 5 0 3 6 10 0 10 0 5 0 3 3 4 8 10 0 10 0 3 8 2 5 5 10 10 0 10 0 3 0 2 0 6 12 10 0 10 0 2 5 1 7 7 14 1...

Page 22: ...opriate power supply automotive battery charger etc water moisture and humidity are specifically NOT covered by warranty It is best to carefully check your charger before considering returning it as problems in setup cabling or power supply are much more common than defects in the charger If there is damage stemming from these causes within the stated warranty period the company will at its option...

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