Iceco 80LJ SERIES Installation Instructions Manual Download Page 28

28

FIGURE 19
UT Electronic Controls 1012-925A
and Invensys Climate Controls
ICC-H1MC7
BLOWER OFF TIMINGS

OFF TIME

SWITCH 1

SWITCH 2

90 SEC.

OFF

ON

120 SEC.

OFF

OFF

160 SEC.

ON

OFF

180 SEC.

ON

ON

(TIMER IS
RED BLOCK
ON BOARD)

I335

1. Each time the thermostat contacts

close, the induced draft blower
(inducer) begins a prepurge cycle.

2. The air proving negative pressure

switch(es) closes.

3.

30 seconds after the pressure
switch(es) close, the spark igniter
energizes. 

The induced draft

blower operates for the complete
heating cycle.

4. After the spark igniter energizes,

t

he gas valve opens for a 8

second trial for ignition.

5. The igniter lights the gas burners.
6. After the gas valve opens t

he flame

sensor must prove flame ignition
for one second 

using the process

of flame rectification. If the burners
don’t light, the system goes through
another ignition sequence. It does
this 

up to four 

times.

7. The main blower starts 20 seconds

after the burners ignite.

8. When the thermostat cycle ends,

the gas valve closes, the burners go
out, the induced draft blower stops
after a 

10-second post-purge, 

and

the negative pressure switch(es)
open.

9. The main blower continues until

timed off by the setting on the
integrated furnace control board.

Sequence if the system doesn’t light
or doesn’t sense flame:

1. On a call for heat, the control runs

the inducer for 30 seconds to pre-
purge.

2. After the 30-second pre-purge, the

spark igniter energizes. The inducer
continues to run.

3. After the spark igniter energizes, the

gas valve opens for an 8-second
trial for ignition. The inducer
continues and the igniter stays
energized.

4. If flame is not sensed within 8

seconds after the gas valve opens,
the gas valve closes, the igniter de-
energizes and:

5. The inducer completes a 10-second

post-purge, the inducer stops, and
the control verifies that the pressure
switch has opened. Once the open
pressure switch is confirmed, the
control begins the next ignition cycle
by energizing the inducer for a pre-
purge of 30 seconds. After the pre-
purge, the igniter energizes and the
gas valve opens (inducer continues
to run). If no flame is sensed on the
second attempt, the control goes
into a “self-healing” mode, in which
the blower and the inducer run for 3
minutes before another ignition
attempt is made.

NOTE: The following applies only
to units manufactured before
third Quarter 2003: 

After a 30-

second inter-purge (inducer runs
continuously), the igniter is
energized, and the gas valve opens
for 8 seconds. If flame is not sensed
in 8 seconds, the gas valve is
closed and the igniter de-energizes.
If no flame is sensed on this second

attempt, the control goes into a
“self-healing” mode, in which the
blower and inducer run for 3
minutes before another ignition
attempt is made.

6. The control attempts to ignite up to

four times (first attempt followed by
three retries). After the fourth
failure to ignite, the control goes
into a one-hour “soft-lockout”
during which the control will not
respond to the thermostat heat call
(W). The lockout can be reset by
shutting off main power to the
furnace for five seconds, or by
turning the heat call (W) from the
thermostat off and then back on.

7. The above sequence will repeat

after a one hour delay. It will
continue repeating until ignition is
successful or the call for heat is
terminated.

8. To reset the lock out, make and

break power either at the
thermostat or at the unit disconnect
switch for 5 to 10 seconds. It then
goes through another set of trials
for ignition.

SETTING BLOWER TIMINGS

The UT Electronic Controls  and
Invensys Climate Controls IFC’s
(integrated furnace controls) have four
quick connect terminals for connecting
the motor speed leads. These are:

1. FAN SPEED — motor runs on this

speed when the thermostat is in the
“FAN” position.

2. COOL — connect desired cooling

speed.

3. HEAT — connect desired heating

speed.

4. HEAT/COOL — connect desired

speed when heating and cooling
speed are the same.

NOTE: 

This tap (heat/cool) not

available on 80PJ or 80LJ.

IMPORTANT:

Do not connect any

motor speeds to “HEAT” or “COOL” if
you use the “HEAT/COOL” terminal.

5. If heating and continuous speed

are the same, jump across “FAN”
and “HEAT” terminals.

NOTE: 

This does not apply to 80PJ or

80LJ models because the heat tap
functions as the continuous fan tap as
well.

See Figures 18, 19 & 20 for instructions
for setting the blower “OFF” timings.

FIGURE 18
UT Electronic Controls 1028-928
BLOWER  OFF TIMINGS

OFF TIME

SWITCH 1

SWITCH 2

90 SEC.

OFF

ON

120 SEC.

OFF

OFF

160 SEC.

ON

OFF

180 SEC.

ON

ON

TWIN

SINGLE

NOTE: SWITCH 3 IS USED FOR
TWINNING APPLICATIONS.

ON

I402

FIGURE 20
UT Electronic Controls 1012-925B
BLOWER OFF TIMINGS

Summary of Contents for 80LJ SERIES

Page 1: ...CTIONS FOR UPFLOW UPFLOW HORIZONTAL AND DOWNFLOW INDUCED DRAFT GAS FURNACES 80PJ AND 80LJ SERIES PROPOSITION 65 THIS PRODUCT CONTAINS CHEMICALS INCLUDING CARBON MONOXIDE KNOWN TO THE STATE OF CALIFORN...

Page 2: ...furnace ground to electrical panel DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected...

Page 3: ...fects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California will have labels stating that the product contains and or pr...

Page 4: ...N PLACE SET FURNACE INPUT RATE AND TEMPERATURE RISE PER RATING PLATE MARKING MEANS FOR PROVIDING OUTDOOR AIR REQUIRED FOR COMBUSTION RETURN AIR TEMPERATURE MAINTAINED BETWEEN 55 F 13 C AND 80 F 27 C A...

Page 5: ...is unit when installed For attic or crawl space installation horizontal furnaces may be installed on combustible wood flooring or by using support brackets See Figure 1 6 IMPORTANT If installing in a...

Page 6: ...RIZONTAL MODELS TOP LEFT SIDE FRONT RIGHT SIDE BOTTOM 24 1 2 26 13 16 26 5 8 24 11 32 24 11 32 19 32 9 16 24 7 16 28 1 16 26 5 8 14 3 8 11 1 2 34 1 5 8 DIA 23 15 20 D 7 8 DIA 7 8 DIA 19 32 19 32 3 4 1...

Page 7: ...15 5 8 23 5 8 0 0 0 1 3 6 140 lbs 15 24 1 2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 24 1 2 19 3 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E 26 5 8 26 13 16 6 3 16 20 3 8 2...

Page 8: ...uding evaporator coil if used of the entire system should not exceed 0 5 w c Be sure to have adequate space for unit filter IMPORTANT Some high efficiency filters have a greater than normal resistance...

Page 9: ...NTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS INCLUDING CARBON MONOXIDE POISONING OR DEATH 2 If summer air conditioning is desired position the indoor coil on the top of the unit In...

Page 10: ...unted in a closet the door must be closed when making this check of the installation DO NOT reset the overtemperature switch without taking corrective action to assure that an adequate supply of combu...

Page 11: ...ht construction contemporary construction outside air may still be required for the furnace to operate and vent properly Outside air openings should be sized the same as for a confined space FIGURE 7...

Page 12: ...uare inch for each 2000 BTUH of total input rating for all equipment in the enclosure see Figure 8 Here are typical duct sizes FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET OUTLET B Method 2 One perma...

Page 13: ...SI Z223 1 AND OR THE NATURAL GAS INSTALLATION CODE CSA B149 1 2 FOR PROPER INSTALLATION PRACTICES SINGLE WALL VENT CONNECTORS TO B 1 VENT OR MASONRY CHIMNEYS MAY BE USED UNDER THE GUIDELINES OF THE NA...

Page 14: ...gher than any portion of a building within 10 feet 2 A type B 1 gas vent shall terminate at least 5 feet in vertical height above the highest connected equipment draft hood or flue collar 3 Must rise...

Page 15: ...operate a summer exhaust fan Close fireplace dampers 4 Follow the lighting instructions Place the appliance being inspected into operation Adjust the thermostat so the appliance will operate continuou...

Page 16: ...in size to prevent undue pressure drop and never smaller than the pipe size to the combination gas valve on the furnace Refer to Table 2 for the recom mended pipe size for natural gas and Table 3 for...

Page 17: ...ns The valve can be converted to use liquefied petroleum LP gas by replacing the pressure regulator spring with the conversion kit spring This LP kit spring allows the regulator to maintain the proper...

Page 18: ...the LP supplier adjust the line pressure at the regulator See Table 3 NOTE Depending on the amount of LP vapor and the outdoor ambient temperature the LP storage tank may require supplemental heat to...

Page 19: ...t off the manual main gas valve and remove the gas manifold 2 Replace the orifice spuds 3 Reassemble in reverse order 4 Turn the gas supply back on and check for proper operation and manifold pressure...

Page 20: ...available from the furnace manufacturer s Parts Department are acceptable Generally all thermostats that are not of the current robbing type are compatible with the integrated furnace control used NOT...

Page 21: ...with identical control boards 1 thermostat per 2 furnaces IMPORTANT Only bottom returns can be used No more than two furnaces can share the same supply and return Furnaces must have same heating and...

Page 22: ...22 I400 FIGURE 16 UT Electronic Controls 1028 928 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION a099201...

Page 23: ...23 FIGURE 17 UTEC 1028 928 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION a099301...

Page 24: ...lations are the best method Example 900 BTU ft3 Regional Natural Gas Heating Value I H Q 25000 900 27 78 ft 3 I Sea Level input per burner 25000 H Sea Level Heating Value 900 Q 27 78 ft 3 Natural Gas...

Page 25: ...23 000 22 000 21 000 20 000 19 000 18 000 17 000 16 000 All calculations are performed by using the first three columns of information only Before beginning any calculations determine the individual...

Page 26: ...site with manifold pressure adjustment to ensure that an actual 10 reduction in input rate is achieved Once this field adjustment has been made the label shown in Figure 18 rmust be affixed in a consp...

Page 27: ...don t light the system goes through another ignition sequence It does this up to four times 7 The main blower starts approximately 20 seconds after the burners ignite 8 When the thermostat W Heat Call...

Page 28: ...inducer run for 3 minutes before another ignition attempt is made NOTE The following applies only to units manufactured before third Quarter 2003 After a 30 second inter purge inducer runs continuous...

Page 29: ...to the furnace as possible FIGURE 21 TEMPERATURE RISE MEASUREMENT GAS FURNACE DIRECT DRIVE INSTRUCTIONS FOR CHANGING BLOWER SPEED DISCONNECT THE ELECTRICAL SUPPLY TO THE FURNACE BEFORE ATTEMPTING TO...

Page 30: ...30 BLOWER PERFORMANCE DATA 80LJ DOWNFLOW MODELS ONLY BLOWER PERFORMANCE DATA 80PJ UPFLOW HORIZONTAL MODELS...

Page 31: ...ck PRESSURE SWITCH This furnace is equipped with a normally open pressure switch that monitors pressure conditions within the furnace vent system during the heating cycle There are several reasons for...

Page 32: ...alified installer service agency or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dirt on the windings or on the motor exterior Air filters should be ke...

Page 33: ...or a filter base For systems with a return air filter grill or multiple filter grills can have a filter installed at each of the return air openings DO NOT DOUBLE FILTER THE RETURN AIR DUCT SYSTEM DO...

Page 34: ...D SIDE RETURN FIGURE 27 DOWNFLOW FILTER INSTALLATION FILTER ROD 45 24095 01 FILTER ROD SUPPORT ANGLE AE 60520 01 FILTER SUPPORT ANGLE SEE ANGLE DETAIL AE 61883 01 FILTER ROD SUPPORT ANGLE AE 60520 01...

Page 35: ...S OF THE VENT PIPE THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS PLACEMENT OF COMBUSTIBLE MATERIALS ON...

Page 36: ...F Did a limit open during ignition trial If yes go to D Check line voltage between HEAT and NEUTRAL on IFC Check wires connections and continuity between IFC and IBM Check IBM capacitor Check IBM CHE...

Page 37: ...37 FIGURE 29 FOR MODELS WITH UT ELECTRONIC CONTROLS 1028 928 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Page 38: ...38 FIGURE 30 FOR MODELS WITH UT ELECTRONIC CONTROLS 1012 925 OR INVENSYS CLIMATE CONTROLS ICC H1MC7 01 INTEGRATED FURNACE CONTROL AND HOT SURFACE IGNITION...

Page 39: ...39...

Page 40: ...40 CM 0604 MANUFACTURED BY ICECO 5600 OLD GREENWOOD ROAD FORT SMITH ARKANSAS 72908...

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