background image

27

LIGHTING INSTRUCTIONS

This appliance is equipped with either a
direct spark ignition device or a hot
surface silicon carbide ignition device.
This device lights the main burners each
time the room thermostat (closes) calls for
heat. See lighting instructions on the
furnace.

TO START FURNACE

1.

BE SURE THAT THE MANUAL GAS
CONTROL HAS BEEN IN THE “OFF”
POSITION FOR AT LEAST FIVE
MINUTES. DO NOT ATTEMPT TO
MANUALLY LIGHT THE MAIN
BURNERS. FAILURE TO FOLLOW
THIS WARNING CAN CAUSE A
FIRE OR AN EXPLOSION
RESULTING IN PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the

appliance.

4. This appliance does not have a pilot.  

It is equipped with an ignition device
which automatically lights the burner.
Do NOT try to light the burner by hand.

5. Remove control door.

6. Move switch to the "OFF" position.

NOTE: 

Use only your hand to move

the gas control switch.  Never use
tools. If the switch will not move by
hand, don't try to repair it; call a
qualified service technician.  Force
or attempted repair may result in a
fire or explosion.

7. Wait five (5) minutes to clear out any

gas.  Then smell for gas, including
near the floor.  If you smell gas, STOP!
Follow the safety instructions on the
front page of this manual.  If you don't
smell gas, go to the next step. 

8. Move switch from "OFF" position to

"ON" position.

9. Replace control door.

10. Turn on all electric power to the

appliance.

11. Set the thermostat to desired setting.

12. If the appliance will not operate, follow

the instructions below to shut down
furnace and call your service
technician or gas supplier.

TO TURN OFF GAS TO FURNACE

1. Set the thermostat to the lowest setting.

2. Turn off all electric power to the

appliance if service is to be performed.

3. Remove control door.

4. Move switch to the "OFF" position.

5. Replace control door.

WARNING

!

SHOULD OVERHEATING OCCUR OR
THE GAS SUPPLY FAIL TO SHUT
OFF, SHUT OFF THE MANUAL GAS
VALVE TO THE APPLIANCE BEFORE
SHUTTING OFF THE ELECTRICAL
SUPPLY. FAILURE TO DO SO CAN
CAUSE AN EXPLOSION OR FIRE
RESULTING IN PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.

SEQUENCE OF OPERATION

UT ELECTRONIC CONTROLS &
INVESYS CLIMATE CONTROLS
Integrated Controls with Hot
Surface Ignition.

1. Each time the thermostat “W”

(Heating) contacts close, the
induced draft blower (inducer)
begins a prepurge cycle. 

2. The air proving negative pressure

switch(es) closes.

3.

5 seconds after the pressure
switch(es) close, the hot surface
igniter begins heating for 30
seconds 

to full temperature. The

induced draft blower operates for
the complete heating cycle.

4. After the 30-second igniter warm

up, 

the gas valve opens for an

8-second trial for ignition. 

5. The igniter lights the gas burners

and 

stays energized for the first

7 seconds after the gas valve
opens.

6. 8 seconds after the gas valve

opens 

the remote flame sensor

must prove flame ignition for one
second

using the process of flame

rectification. If the burners don’t
light, the system goes through
another ignition sequence. It does
this 

up to

four

times.

7. The main blower starts

approximately 20 seconds after the
burners ignite.

8. When the thermostat “W” (Heat

Call) ends, the gas valve closes,
the burners go out, the induced
draft blower stops after 

a 10-

second post-purge,

and the

negative pressure switch(es) open. 

9. The main blower continues until

timed off by the setting on the
integrated furnace control board. 

Sequence if the system doesn’t light
or doesn’t sense flame:

1. On a call for heat, the control runs

the inducer for 35 seconds to
prepurge. 

2. 5 seconds into prepurge, the hot

surface igniter heats for 30
seconds. The inducer continues to
run.

3. After the 30-second igniter warm

up, the gas valve opens for an
8-second trial for ignition. The
inducer continues and the igniter
stays energized.

4. If flame is not sensed during the

8th second after the gas valve
opens, the gas valve closes, and
the igniter de-energizes.

5. After a 10-second post-purge, the

inducer stops and the control
verifies that the pressure switch
has opened. Once the open
pressure switch is confirmed, the
control begins the next ignition
cycle by energizing the inducer for
a pre-purge of 30 seconds. After
the 30-second pre-purge, the
igniter energizes and begins a 30-
second warm-up period (inducer is
still running). After a 30-second
igniter warm-up period (60 sec. of
ind. running), the gas valve opens
and the control looks for a flame
signal for up to 8 seconds. If no
flame is sensed, the control goes
into “self-healing” mode, in which
the blower and inducer both run for
three minutes before another
ignition attempt is made.

NOTE: The following applies only
to units manufactured before
third Quarter 2003: 

After 5-second

inter-purge, the control begins a
30-second pre-purge followed by a
30-second igniter warm-up period
(inducer is still running). After the
30-second igniter warm-up period,
the gas valve opens and the
control looks for a flame signal for
up to 8 seconds. If no flame is
sensed, the control goes into “self-
healing” mode, in which the blower
and inducer both run for three
minutes before another ignition
attempt is made.

6. The control attempts to ignite up to

four times (first attempt followed by
three retries). After the fourth
failure to ignite, the control goes
into a one-hour “soft-lockout,”
during which the control will not
respond to the thermostat heat call
(W). The lockout can be reset by
shutting off main power to the
furnace for five seconds, or by
turning the heat call (W) from the
thermostat off and then back on.
Note that second and fourth
ignition attempts will have a 30-
second pre-purge followed by a 30-
second igniter warm-up period.
This prevents the igniter from
overheating.

7. The above sequence will repeat

after a one hour delay. It will
continue repeating until ignition is
successful or the call for heat is
terminated.

8.

To reset the lock out, make and
break power either at the
thermostat or at the unit
disconnect switch for 5 to 10
seconds.

It then goes through

another set of trials for ignition.

UT Electronic Controls Direct Spark
Ignition

WARNING

!

START-UP PROCEDURE

Summary of Contents for 80LJ SERIES

Page 1: ...CTIONS FOR UPFLOW UPFLOW HORIZONTAL AND DOWNFLOW INDUCED DRAFT GAS FURNACES 80PJ AND 80LJ SERIES PROPOSITION 65 THIS PRODUCT CONTAINS CHEMICALS INCLUDING CARBON MONOXIDE KNOWN TO THE STATE OF CALIFORN...

Page 2: ...furnace ground to electrical panel DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected...

Page 3: ...fects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California will have labels stating that the product contains and or pr...

Page 4: ...N PLACE SET FURNACE INPUT RATE AND TEMPERATURE RISE PER RATING PLATE MARKING MEANS FOR PROVIDING OUTDOOR AIR REQUIRED FOR COMBUSTION RETURN AIR TEMPERATURE MAINTAINED BETWEEN 55 F 13 C AND 80 F 27 C A...

Page 5: ...is unit when installed For attic or crawl space installation horizontal furnaces may be installed on combustible wood flooring or by using support brackets See Figure 1 6 IMPORTANT If installing in a...

Page 6: ...RIZONTAL MODELS TOP LEFT SIDE FRONT RIGHT SIDE BOTTOM 24 1 2 26 13 16 26 5 8 24 11 32 24 11 32 19 32 9 16 24 7 16 28 1 16 26 5 8 14 3 8 11 1 2 34 1 5 8 DIA 23 15 20 D 7 8 DIA 7 8 DIA 19 32 19 32 3 4 1...

Page 7: ...15 5 8 23 5 8 0 0 0 1 3 6 140 lbs 15 24 1 2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 24 1 2 19 3 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E 26 5 8 26 13 16 6 3 16 20 3 8 2...

Page 8: ...uding evaporator coil if used of the entire system should not exceed 0 5 w c Be sure to have adequate space for unit filter IMPORTANT Some high efficiency filters have a greater than normal resistance...

Page 9: ...NTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS INCLUDING CARBON MONOXIDE POISONING OR DEATH 2 If summer air conditioning is desired position the indoor coil on the top of the unit In...

Page 10: ...unted in a closet the door must be closed when making this check of the installation DO NOT reset the overtemperature switch without taking corrective action to assure that an adequate supply of combu...

Page 11: ...ht construction contemporary construction outside air may still be required for the furnace to operate and vent properly Outside air openings should be sized the same as for a confined space FIGURE 7...

Page 12: ...uare inch for each 2000 BTUH of total input rating for all equipment in the enclosure see Figure 8 Here are typical duct sizes FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET OUTLET B Method 2 One perma...

Page 13: ...SI Z223 1 AND OR THE NATURAL GAS INSTALLATION CODE CSA B149 1 2 FOR PROPER INSTALLATION PRACTICES SINGLE WALL VENT CONNECTORS TO B 1 VENT OR MASONRY CHIMNEYS MAY BE USED UNDER THE GUIDELINES OF THE NA...

Page 14: ...gher than any portion of a building within 10 feet 2 A type B 1 gas vent shall terminate at least 5 feet in vertical height above the highest connected equipment draft hood or flue collar 3 Must rise...

Page 15: ...operate a summer exhaust fan Close fireplace dampers 4 Follow the lighting instructions Place the appliance being inspected into operation Adjust the thermostat so the appliance will operate continuou...

Page 16: ...in size to prevent undue pressure drop and never smaller than the pipe size to the combination gas valve on the furnace Refer to Table 2 for the recom mended pipe size for natural gas and Table 3 for...

Page 17: ...ns The valve can be converted to use liquefied petroleum LP gas by replacing the pressure regulator spring with the conversion kit spring This LP kit spring allows the regulator to maintain the proper...

Page 18: ...the LP supplier adjust the line pressure at the regulator See Table 3 NOTE Depending on the amount of LP vapor and the outdoor ambient temperature the LP storage tank may require supplemental heat to...

Page 19: ...t off the manual main gas valve and remove the gas manifold 2 Replace the orifice spuds 3 Reassemble in reverse order 4 Turn the gas supply back on and check for proper operation and manifold pressure...

Page 20: ...available from the furnace manufacturer s Parts Department are acceptable Generally all thermostats that are not of the current robbing type are compatible with the integrated furnace control used NOT...

Page 21: ...with identical control boards 1 thermostat per 2 furnaces IMPORTANT Only bottom returns can be used No more than two furnaces can share the same supply and return Furnaces must have same heating and...

Page 22: ...22 I400 FIGURE 16 UT Electronic Controls 1028 928 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION a099201...

Page 23: ...23 FIGURE 17 UTEC 1028 928 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION a099301...

Page 24: ...lations are the best method Example 900 BTU ft3 Regional Natural Gas Heating Value I H Q 25000 900 27 78 ft 3 I Sea Level input per burner 25000 H Sea Level Heating Value 900 Q 27 78 ft 3 Natural Gas...

Page 25: ...23 000 22 000 21 000 20 000 19 000 18 000 17 000 16 000 All calculations are performed by using the first three columns of information only Before beginning any calculations determine the individual...

Page 26: ...site with manifold pressure adjustment to ensure that an actual 10 reduction in input rate is achieved Once this field adjustment has been made the label shown in Figure 18 rmust be affixed in a consp...

Page 27: ...don t light the system goes through another ignition sequence It does this up to four times 7 The main blower starts approximately 20 seconds after the burners ignite 8 When the thermostat W Heat Call...

Page 28: ...inducer run for 3 minutes before another ignition attempt is made NOTE The following applies only to units manufactured before third Quarter 2003 After a 30 second inter purge inducer runs continuous...

Page 29: ...to the furnace as possible FIGURE 21 TEMPERATURE RISE MEASUREMENT GAS FURNACE DIRECT DRIVE INSTRUCTIONS FOR CHANGING BLOWER SPEED DISCONNECT THE ELECTRICAL SUPPLY TO THE FURNACE BEFORE ATTEMPTING TO...

Page 30: ...30 BLOWER PERFORMANCE DATA 80LJ DOWNFLOW MODELS ONLY BLOWER PERFORMANCE DATA 80PJ UPFLOW HORIZONTAL MODELS...

Page 31: ...ck PRESSURE SWITCH This furnace is equipped with a normally open pressure switch that monitors pressure conditions within the furnace vent system during the heating cycle There are several reasons for...

Page 32: ...alified installer service agency or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dirt on the windings or on the motor exterior Air filters should be ke...

Page 33: ...or a filter base For systems with a return air filter grill or multiple filter grills can have a filter installed at each of the return air openings DO NOT DOUBLE FILTER THE RETURN AIR DUCT SYSTEM DO...

Page 34: ...D SIDE RETURN FIGURE 27 DOWNFLOW FILTER INSTALLATION FILTER ROD 45 24095 01 FILTER ROD SUPPORT ANGLE AE 60520 01 FILTER SUPPORT ANGLE SEE ANGLE DETAIL AE 61883 01 FILTER ROD SUPPORT ANGLE AE 60520 01...

Page 35: ...S OF THE VENT PIPE THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS PLACEMENT OF COMBUSTIBLE MATERIALS ON...

Page 36: ...F Did a limit open during ignition trial If yes go to D Check line voltage between HEAT and NEUTRAL on IFC Check wires connections and continuity between IFC and IBM Check IBM capacitor Check IBM CHE...

Page 37: ...37 FIGURE 29 FOR MODELS WITH UT ELECTRONIC CONTROLS 1028 928 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Page 38: ...38 FIGURE 30 FOR MODELS WITH UT ELECTRONIC CONTROLS 1012 925 OR INVENSYS CLIMATE CONTROLS ICC H1MC7 01 INTEGRATED FURNACE CONTROL AND HOT SURFACE IGNITION...

Page 39: ...39...

Page 40: ...40 CM 0604 MANUFACTURED BY ICECO 5600 OLD GREENWOOD ROAD FORT SMITH ARKANSAS 72908...

Reviews: