TABLE OF CONTENTS Page 4
OM-ZR-May15
TABLE OF CONTENTS
Parts and Service Locations ....................................................................................................................... Front End Paper
Warranty ........................................................................................................................................................................ 1
Introduction ................................................................................................................................................................... 3
Table of Contents ........................................................................................................................................................... 4
Section 1: GENERAL INFORMATION
Power Unit, Vibrator Driver Extractor .............................................................................................................................. 7
Hydraulic Hoses, Clamps and Accessories, General Description of ZR Operation ................................................................. 8
Vibrator Specifications .................................................................................................................................................... 9
Power Unit Specifications ............................................................................................................................................. 10
Section 2: SAFETY
Important Safety Information ....................................................................................................................................... 11
Hazard Info, Maintenance Procedures, Pressurized Air and Water Hazards, Fluid Penetration Risks ................................... 12
Hoses, Lines, Tubes Handling Procedures & Checklist, Precaution for Oil, Fire Extinguisher Requirements ......................... 13
Fire Explosion, Crushing or Cutting Prevention, Mounting and Dismounting ..................................................................... 14
Before Starting the Engine & During Engine Starting, Equipment Operation, Stopping Equipment, Stopping Engine ........... 15
Section 3: LOADING, UNLOADING, AND SHIPPING
Power Unit, Vibrator, Damage During Shipment ............................................................................................................. 16
Section 4: PREPARATION FOR OPERATION
General, Rigging of Vibrator, Installing Proper Remote Control Pendant .......................................................................... 17
Connection of Hoses at Power Unit, ............................................................................................................................ 18
Connection Hoses-Models at Vibrator ........................................................................................................................... 19
Attach Sheet Clamp, Attach Caisson Beam to Vibrator ................................................................................................... 20
Connection of Hoses for Sheet Clamp, Connection of hoses Caisson Clamp .................................................................... 21
Adjusting Position of Caisson Clamps with HydroLocks, Bleeding Clamp Hoses ................................................................. 22
Bleeding Hoses for ZR Function Hoses........................................................................................................................... 23
Section 5: OPERATION
Control Box & Remote-Control Pendant - Exterior .......................................................................................................... 24
Completion of Set-up & Maintenance, Control Panel Components ................................................................................... 25
Engine Display ............................................................................................................................................................. 26
Power Unit Mode Selection, Changing Mode, Local or Remote Control, Operation Using Remote-control, Control Panel ...... 27
Operation with Optional Radio Remote Control .............................................................................................................. 28
Starting & Warming Engine, Changing Engine Speed .................................................................................................... 29
Full Speed, Engine Shutdown, Emergency Stop ............................................................................................................. 30
Resetting Emergency Stop Button ................................................................................................................................. 31
Operation with Vibrator, Limitations, Refusal, Rebound, Bearing Temperatures, Batters, Safety Features .......................... 32
Clamp to Pile, Start Vibrator, Change Eccentric Moment, Stop Vibrator, Unclamp from Pile ............................................... 33
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