Hyster J160, Manual

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©2015 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Safety Procedures When Working Near Mast .......................................................................................................2
Fork Replacement ................................................................................................................................................... 4
Remove, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork
Positioner Before August, 2012 ..........................................................................................................................4
Remove, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner ......................6
Install, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner
Before August, 2012 ............................................................................................................................................7
Install, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner ........................7
Checks, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork
Positioner Before August, 2012 ..........................................................................................................................8
Checks, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner .......................9
Carriages Repair ................................................................................................................................................... 10
Standard Carriage ............................................................................................................................................ 10
Remove .......................................................................................................................................................... 10
Repair ............................................................................................................................................................ 11
Install ............................................................................................................................................................ 11
Standard Carriage, Remove ............................................................................................................................. 12
Hang-On Sideshift Carriage, Remove ..............................................................................................................13
Standard Carriage and Hang-On Sideshift Carriage, Repair ........................................................................ 14
Standard Carriage, Install ............................................................................................................................... 15
Hang-On Sideshift Carriage, Install ................................................................................................................15
Integral Sideshift Carriage ...............................................................................................................................16
Remove .......................................................................................................................................................... 16
Clean and Inspect ......................................................................................................................................... 19
Repair ............................................................................................................................................................ 20
Install ............................................................................................................................................................ 20
Fork Positioner ..................................................................................................................................................21
Remove .......................................................................................................................................................... 21
Clean and Inspect ......................................................................................................................................... 26
Disassemble and Assemble .......................................................................................................................... 26
Install ............................................................................................................................................................ 26
Fork Positioner Hydraulic Hose Adjustment ..........................................................................................27
Disconnecting Attachment Hydraulic Quick Disconnect Hoses .....................................................................29
Connecting Attachment Hydraulic Quick Disconnect Hoses ......................................................................... 29
Mast Repair ........................................................................................................................................................... 30
Mast, Remove ....................................................................................................................................................30
Two-Stage LFL and Two-Stage FFL Masts .....................................................................................................33
Disassemble .................................................................................................................................................. 33
Clean and Inspect ......................................................................................................................................... 42
Three-Stage FFL Mast ......................................................................................................................................44
Disassemble .................................................................................................................................................. 44
Clean and Inspect ......................................................................................................................................... 48
Two-Stage LFL and Two-Stage FFL Mast ...................................................................................................... 50
Assemble ....................................................................................................................................................... 50
Three-Stage FFL Mast ......................................................................................................................................51
Assemble ....................................................................................................................................................... 51
Four-Stage FFL Mast - Manufactured Before July, 2009 .............................................................................. 53
Disassemble .................................................................................................................................................. 53
Clean and Inspect ......................................................................................................................................... 58
Table of Contents
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