Hyster J160, Manual

Page: 22 / 25

5.
Connect the top and bottom aprons by instal-
ling the two bottom capscrews. DO NOT
tighten the capscrews. Lubricate only the outer
surface of the bottom bearing with multipur-
pose grease. Install the bottom bearing in the
lower apron.
6.
Install the shim strips under the bottom bear-
ing strip (be sure the shims are seated between
the shim stops) so the bottom bearing strip will
just clear the lower lip of the standard carriage
bar when the lower apron is brought into posi-
tion.
7.
Make sure the standard carriage is completely
lowered. Connect a crane [the capacity of the
crane must be at least 908 kg (2002 lb)] to the
lifting eye. Install the sideshift carriage on the
standard carriage. Put blocks under the bottom
apron of the sideshift carriage so the bottom
bearing moves tight against the standard car-
riage when the lifting device is lowered.
Install the two top capscrews into the sideshift
carriage. Tighten the capscrews to the following
torque:
• On H/S1.50-1.75XM, H/S2.00XMS (H/
S25-35XM, H/S40XMS), E1.50-1.75XM
(E25-35XM,
E25-35XM
2
) [D114],
E2.00XMS (E40XMS, E40XM
2
S [D114],
E1.50-2.00XM (E25-35Z, E40ZS) [E114],
H/S2.00-2.75XM
(H/S40-55XM), S/E/
J2.00-2.50XL (S/E/J40-50XL),
J1.60-2.00XMT (J30-40XMT),
J2.00-2.50XM (J40-50XM) [A216], and
J2.00-2.50XM (J40-50Z) [A416] units,
tighten all of the capscrews to
435 N•m (321 lbf ft).
• On H/S3.00-3.20XM (H/S60-65XM),
J3.00-3.20XM (J60XM) [A216],
J3.00-3.20XM (J60Z) [A416],
E2.00-3.20XM (E45-65Z) [G108], and S/E/
J3.00XL (S/E/J60XL) units, tighten all of
the capscrews to 755 N•m (557 lbf ft).
8.
Install the load backrest extension on the side-
shift carriage. Tighten the capscrews to
195 N•m (144 lbf ft).
9.
Remove the lifting device. Lubricate the top
bearings at the grease fittings.
INTEGRAL SIDESHIFT CARRIAGE
Remove
1.
Lower the carriage completely. Remove the
forks and the load backrest extension. See sec-
tion Fork Replacement.
See Figure 14 for lift truck models
• S2.0-3.5FT (S40-70FT, S55FTS) (F187)
• H2.0-3.5FT (H40-70FT) (L177)
• J2.00-3.20XM (J40-65Z) (B416)
• E2.00-3.20XM (E45-65Z) (G108)
See Figure 15 for lift truck models
• S30FT, S35FT, S40FTS (E010)
• E1.50-2.00XM (E25-35Z, E40ZS) (E114/
F114)
• J1.60-2.00XMT (J30-40ZT) (J160)
• H1.6FT, H1.8FT, H2.0FTS (H30FT,
H35FT, H40FTS) (F001)
Carriages Repair 4000 SRM 1148
16