
Diagnost
ics and
Tr
oubleshoo
ting
8
278
80
94
80
In
s
tru
c
tio
n
M
a
n
u
a
l
XPR
3
0
0
553
Alert
DC below
limit-Ch2
The Chopper 2 current
decreases below 50% of the
setpoint for 50 milliseconds
and the setpoint is more than
10 A.
1.
Examine the consumables. Replace the
consumables that have damage or excess wear.
2.
Do a test for gas leaks. Replace the leaking
components if found.
3.
Examine contactors. Replace the damaged
components if found.
4.
Look for DC bus errors.
5.
Exchange the choppers. Make sure the code
follows the change.
• If yes, it confirms the bad chopper. Replace it.
• If no, go to
.
6.
Examine the following components:
• Choppers
• Inductors
7.
Replace the damaged choppers or inductors if
found.
8.
Make sure that the arc remains on the
workpiece during XPR cutting system
operation.
9.
If the code continues, contact your cutting
machine supplier or regional Hypertherm
Technical Service team.
End of cycle
Set process;
remote on-off
Diagnostic code
number and
category
Diagnostic code
name
Description
Corrective action
XPR action
Code cancels
with
Summary of Contents for XPR170
Page 1: ...XPR300 Instruction Manual 809480 REVISION 6 ENGLISH ...
Page 8: ......
Page 38: ...Specifications 1 38 809480 Instruction Manual XPR300 ...
Page 72: ...Qualifications and Requirements 2 72 809480 Instruction Manual XPR300 ...
Page 146: ...Installation 3 146 809480 Instruction Manual XPR300 ...
Page 202: ...Coolant Installation 5 202 809480 Instruction Manual XPR300 ...
Page 236: ...Operation 6 236 809480 Instruction Manual XPR300 ...
Page 360: ...Diagnostics and Troubleshooting 8 360 809480 Instruction Manual XPR300 ...
Page 406: ...Parts List 9 406 809480 Instruction Manual XPR300 ...
Page 417: ...417 Overview Sheet 1 of 22 013403 013403 ...
Page 418: ...418 Plasma power supply 1 Sheet 2 of 22 013403 ...
Page 419: ...419 Plasma power supply 2 Sheet 3 of 22 013403 ...
Page 420: ...420 Plasma power supply 3 Sheet 4 of 22 013403 ...
Page 421: ...421 Plasma power supply 4 Sheet 5 of 22 013403 ...
Page 422: ...422 Plasma power supply 5 Sheet 6 of 22 013403 ...
Page 423: ...423 Plasma power supply 6 Sheet 7 of 22 013403 ...
Page 424: ...424 Plasma power supply 7 Sheet 8 of 22 013403 ...
Page 425: ...425 Gas connect console 1 Sheet 9 of 22 013403 ...
Page 426: ...426 Gas connect console 2 Sheet 10 of 22 013403 ...
Page 427: ...427 Torch connect console Sheet 11 of 22 013403 ...
Page 428: ...428 Coolant system Sheet 12 of 22 013408 ...
Page 429: ...429 Gas system 1 Sheet 13 of 22 013403 ...
Page 430: ...430 Gas system 2 Sheet 14 of 22 013403 ...
Page 431: ...431 Gas system 3 Sheet 15 of 22 013403 ...
Page 438: ...438 Wireless subsystem block diagram Sheet 22 of 22 013403 ...