HygroMatik SteamKit H Manual Download Page 4 | Manualshive

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6.2 Water discharge ................................................................................................................ 23
6.3 Water connections final check ........................................................................................... 23

7. Electrical connection ........................................................................................................ 24

7.1 Electrical installation approach .......................................................................................... 24
7.2 Safety interlock .................................................................................................................. 25
7.3 Internal electrical connection ............................................................................................. 25
7.3.1 Overview  ........................................................................................................................ 25
7.3.2 Internal electrical eonnection w/o HygroMatik control  .................................................... 26
7.3.3 Internal Electrical Connection when the kit is delivered with a HygroMatik control ........ 26
7.4 Connection diagrams  ........................................................................................................ 26

8. Commissioning ................................................................................................................. 27
9. Maintenance ....................................................................................................................... 28

9.1 General .............................................................................................................................. 28
9.1.1 Safety instructions for maintenance  ............................................................................... 28
9.2 Maintenance frame work when unit is operated with fully demin. water and condensate . 29
9.3 Maintenance when unit is operated with tap water or partially softened water  ................ 29
9.4 Maintenance steps  ............................................................................................................ 30
9.4.1 Removal of the steam cylinder  ....................................................................................... 30
9.4.2 Cylinder cleaning / O-ring replacement  .......................................................................... 30
9.4.3 Cleaning the connecting hoses, base connections, fine filter and drain pump ............... 32
9.4.4 Level control device cleaning ......................................................................................... 32
9.4.5 Cleaning the vent hole on the pipe elbow  ...................................................................... 33
9.4.6 Reinstallation of the steam cylinder ................................................................................ 33
9.5 Removal and installation of unit components .................................................................... 34
9.6 Blow-down pump (removal, cleaning, reinstallation)  ......................................................... 34
9.6.1 Solenoid valve (removal, reinstallation) .......................................................................... 35
9.7 Leak test ............................................................................................................................ 35
9.8 Functional check  ............................................................................................................... 35

10. Dismantling ...................................................................................................................... 36
11. Spare parts ....................................................................................................................... 37
12. Exploded view ................................................................................................................. 39
13. Technical specifications ................................................................................................. 43

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Summary of Contents for SteamKit H

Page 1: ...FlexLine Heater Steam Humidifier Kit Manual ÁKITH EN È KITH EN E 8881178 SteamKit H ...

Page 2: ...ed transferred copied or reproduced in whole or in part or in any manner or form other than as expressly granted here without the prior written consent of HygroMatik GmbH Information in this manual is subject to change or alteration without prior notice Ensure that the system machine in which the HygroMatik installation kit will be installed fully complies with the regulations of the directives 20...

Page 3: ...ion and Device Composition 10 4 1 Mode of Action 10 4 2 Mechanical Construction 10 4 3 Operational Sequence 11 4 4 Internal Output Setting 11 5 Mechanical installation 12 5 1 Environment parameters to be met 12 5 2 Mounting recommendations 12 5 3 Dimensions of the unit 13 5 4 Dimensions of the board 14 5 5 Unit Installation Check 14 5 6 Absorption Distance BN 15 5 6 1 Determining the Absorption Di...

Page 4: ...ated with fully demin water and condensate 29 9 3 Maintenance when unit is operated with tap water or partially softened water 29 9 4 Maintenance steps 30 9 4 1 Removal of the steam cylinder 30 9 4 2 Cylinder cleaning O ring replacement 30 9 4 3 Cleaning the connecting hoses base connections fine filter and drain pump 32 9 4 4 Level control device cleaning 32 9 4 5 Cleaning the vent hole on the pi...

Page 5: ...Retention Please retain these operating instructions in a secure always accessible location If the product is resold turn the documentation over to the new operator If the documenta tion is lost please contact HygroMatik Versions in Other Languages These operating instructions are available in several languages If interested please con tact HygroMatik or your HygroMatik dealer Co applicability If ...

Page 6: ... exterior application Risk of scalding Steam with a temperature of up to 100 C is produced Do not inhalate steam directly 1 5 Possibility of certification HygroMatik humidifiers are certified accord ing to the household appliance standard DIN EN 60335 1 in accordance with the special requirements for humidifiers DIN EN 60335 2 98 and comply with the requirements of the EC Low Voltage Directive 201...

Page 7: ...its Ensure that the system machine in which the HygroMatik installation kit will be installed fully complies with the provisions of the directives 2006 42 EC and the EMC directive 2014 30 EU and that all safety relevant functions have been implemented in the control system 2 1 3 Unit Operation Risk of scalding Uncontrolled hot steam escape in case of leaking or defective components possible Switch...

Page 8: ...s electrical voltage Any work on the electrical system to be per formed by certified expert staff electricians or expert personnel with comparable training only Steam operation may only be started when the unit cover is closed During maintenance or installation work the device must be disconnected from the power supply and secured against being switched on again The absence of voltage must be ensu...

Page 9: ...i fied in the electrical connection section sec tion 10 Claim In case of damage from shipment and or missing parts immediately notify the carrier or supplier in writing Time limits for filing freight claims with ship ping companies are Time limits for some services subject to change Qty Item 1 Console with steam cylinder cylinder base solenoid valve blow down pump internal tubing with elbow 1 Stea...

Page 10: ...ment s since virtually no hardeners will fall out and no mineral deposits will occur Such the number of inspections and or maintenance operations required will be reduced to a minimum When tap water is used for operation some of the minerals dissolved in the water are likely to settle in the cylinder in form of solids of various compositions However most of the solids are flushed out by cyclic blo...

Page 11: ...case of pump disruption the kit is shut off With normal water quality blow down loss is in the range of 7 to 15 of the steam amount produced Depending on water quality a full steam cylinder blow down is run every 3 to 8 days Mineral deposits settle in the open area below the heater element s and are removed through periodic maintenance The blow down pump itself has wide openings and can flush out ...

Page 12: ... steam humidifier take the following into account The kit should be installed as close as possible to the steam manifold Opti mum performance is only guaranteed when steam and condensate hoses are kept short Make use of existing water connections for supply and draining Hoses must be laid at a consistent 5 to 10 incline decline sagging and kink ing prevention is a must Mount the unit on a stable p...

Page 13: ...L1 mm L2 mm KIT E02 KIT H02 300 220 400 157 5 125 30 25 42 226 15 185 KIT E06 300 220 530 157 5 125 30 25 42 226 15 185 KIT E10 KIT H03 06 09 300 220 550 157 5 125 30 25 42 226 15 185 KIT E15 20 30 KIT H15 25 350 285 700 270 270 35 25 80 160 15 250 KIT E45 65 KIT H30 40 50 420 400 785 280 280 35 25 100 200 15 365 ...

Page 14: ...both the vertical and horizontal axis Steam hose installed with a 5 10 minimum incline decline see chap ter Steam line Condensate hose features a loop functioning as a steam barrier see chapter Condensate hose Steam manifold s properly posi tioned All bolts and clamps properly tight ened Steam manifold s horizontally mounted and suspended on the free end if required All seals o rings in place ...

Page 15: ...humidification t2 in C with steam humidifiers the change in air temperature due to humidification may be disregarded t1 or t2 Specific increase in humidity x in g kg can be determined in the h x diagram quantity of steam introduced in kg h air speed wL in m s in air duct Total length lD of the steam manifold installed in the air duct Length ID of the usable steam manifold depends on the dimensions...

Page 16: ...Page 16 5 6 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich ...

Page 17: ...m hose installation Pressure conditions within the duct are influenced by device steam output steam line layout and the duct composition itself In some rare situations it may become necessary to optimize steam line layout for achieving the results intended Respect minimum bending radii DN 25 Steam hose Rmin 200 mm 8 DN 40 Steam hose Rmin 400 mm 16 5 7 2 Condensate hose layout only for electrode st...

Page 18: ...r below device upper edge In this arrangement the condensate hose cannot be fed back to the steam humidifier Run steam hose to a height of 400 mm 16 mm minimum above the steam humidifier and then to the steam manifold with a continuos decline of 5 to 10 Feed condensate hose to a waste water pipe drain with a 200 mm 8 inch diameter loop as a steam bar rier Minimum distance from steam manifold to lo...

Page 19: ...d depending on the overall pres sure situation These modifications must be coordinated with your expert dealer Water drain We point out that according to the Ger man Association of engineers VDI guideline VDI 6022 a water drain must be provided within the absorption distance inside the air duct When increased airflow speed is encoun tered Air flow rates beyond 3m s 9 84 ft s may lead to condensate...

Page 20: ...y staggered with respect to air flow direction in case of Lmin s above not to be met very flat by tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be reduced to 70 mm 2 8 inch Min mm inch H1 H2 30 45 DN25 1 182 7 2 168 6 6 225 8 6 DN40 1 1 2 193 7 6 179 7 2 230 9 1 narrow high identical lenghts one on top of the other staggered laterally if possible ...

Page 21: ...o possible Standard manifold dimensions mm inch Special lengths on demand Number and size of the steam manifolds available as well as the nominal diameter of the repective steam and condensate hoses may be taken from the tables shown in chapter Technical Data 220 8 7 400 15 7 600 23 6 900 35 4 1200 47 2 1450 57 1 Steam manifold arrangement Steam supply Air flow direction ...

Page 22: ...ator and free discharge into the drainage system Supply water must not exceed 40 C 104 F Allowable range of water pressure 100000 to 1000000 Pa 14 5 to 145 psi For connection to the water supply pipe make use of a water hose Blow down water must drain freely Min conductivity of the supply water must be 3 S cm 6 1 Water supply Foreign material in water supply pipe may cause premature wear of the so...

Page 23: ... drain hose Discharge line and drain pipe material must be temperature resistant up to 95 C 203 F How to proceed Fit 14 mm 55 inch drain hose with a clamp to the wastewater connec tion and run into a pressure free out let according to DIN EN 1717 6 3 Water connections final check Go down the following water installation checklist All screws and clamps properly tigh tened Water supply line flushed ...

Page 24: ...al dis charge Prior to commencing electrical installation work steps must be taken to guard the sen sitive electronical components of the unit con trol against damage from electrostatical discharge 7 1 Electrical installation approach Provide fuses with a contact gap of at least 3mm per pole Make main connection according to the table below Main connections Please refer to the table of technical d...

Page 25: ...n 7 3 1 Overview The customer is generally responsible for the electrical wiring of the kit Three variants of setting up a control are possible SteamKit H kit w o HygroMatik control Without a control logic operation of the steam humidifier kit is possible by means of a simple control circuit Section 7 4 1 depicts proposals for the wiring of such a circuit When unit enabling is present e g via the ...

Page 26: ...the reed switches The wiring across the solenoid valve connections is depicted in the interconnection diagram s section 7 4 1 7 3 3 Internal Electrical Connection when the kit is delivered with a HygroMatik control Use of Control Standard Part of the delivery scope of the control is a level control for the continuous monitoring of the water level in the steam cylinder Connec tion diagrams for the ...

Page 27: ...y setting control switch to I Step 3 The unit performs a self test and then commences normal operation During self test the display flashes for a couple of seconds only with Control Standard On completion of the test the software version is displayed for a short moment only with Control Standard Conse quently normal operation is commen ced However steam is not produced Step 4 Trigger steam demand ...

Page 28: ...ar maintenance work s spare parts section O ring sets 9 1 1 Safety instructions for mainte nance Risk of electrical shock Hazardous electrical voltage Unit must be switched off and protected against restart by expert staff electricians or expert personnel with equivalent training before any mainte nance work is commenced Risk of skin burning Hot steam cylinder during operation and for some time af...

Page 29: ... built up Water quality When tap water is used it must be taken into account that cleaning intervals shorten as the carbonate hardness level increases As a general rule it is preferable to operate the unit with fully demineralized water since ope ration will not be affected by mineral deposits and flushing loss will be minimized Possibly maintenance intervals may be extended by moderately increasi...

Page 30: ...d do not touch the cylinder if the rest heat should be too strong Remove the steam hose from the steam hose adapter Separate connector halves Lift steam the cylinder from the cylin der base 9 4 2 Cylinder cleaning O ring replacement For cleaning mechanical removal of the deposits is usually sufficient Risk of eye injuries The clips that fix the steam cylinder halves have sharp edges and can jump o...

Page 31: ...steam hose adapter Put the cylinder halves together and reconnect them with the flange clamps When assembling the cylinder make sure that the brackets and reinforce ments are on top of each other Risk of functional disruption Use descaler or cleaning detergents only for cylinder and heater element cleaning Do not introduce in cylinder base or apply to hoses Prior to restarting the unit make sure t...

Page 32: ...am cylinder Disconnect hoses from level control device connection stubs on upper and lower side Remove the 4 screws securing the metallic cover plate of the level con trol device and the device as such against the unit rear wall Memorize ground wire attachment position under lower left hand side screw Unclip level control device enclo sure cap with a flick of the thumb and remove Take out o ring a...

Page 33: ...n cable must match the colour of the respective elec trode hand nut Check all cabling screw terminals and plugs for tight seating Plugs must sit on their respective contacts as far as they will go Check electrode plugs for corro sion Replace if stained Risk of functional disruption Risk of material damage Loose cable connections may result in increased transition resistance and contact area overhe...

Page 34: ... cylinder base from console and separate Open pump bayonet lock Remove residues from pump and drain hoses replace O ring 34 if required Reinstallation Moisten O ring 33 and insert into cylinder base 37 horizontal stub Push pump back into cylinder base and position the combination of pump and base on the stud bolts of the console Reattach cap nuts cylinder base and nuts pump Moisten O ring 31 and i...

Page 35: ...t Risk of electrical shock Hazardous electrical voltage Follow safety instruction for work on live com ponents Leakages may invoke leak currents The leak test described below must be done after all maintenance work that affects the water circuit inside the unit If work has been done at several points the final leak test is enough although this work step is listed for all parts of the work The leak...

Page 36: ...e humidifier is made up of metal parts and plastic parts In reference to European Union directive 2012 19 EU issued on 4 July 2012 and the related national legislation please note that The components of the electrical and elec tronic devices must not be disposed of as municipal waste and therefore the method of waste separation must be applied The public or private waste collection systems defined...

Page 37: ...set 16 1 SP 04 01041 Steam cylinder KitH25 CY08 440 480 V compl incl O ringset 1 SP 06 01072 Steam cylinder KitH30 CY08 440 480 V compl incl O ringset 1 SP 06 01011 Steam cylinder KitH40 CY08 440 480 V compl incl O ringset 1 SP 06 01041 Steam cylinder KitH50 CY08 440 480 V compl incl O ringset 4 1 SP 03 01103 Heating element CY08 6kg 440 480 V incl Gaskets 4 1 SP 03 01107 Heating element CY08 9kg ...

Page 38: ...t water compartment plug socket 1 1 1 2 2 2 WR 07 01000 Connector e compartment water compartment plug socket 1 1 1 1 1 1 1 1 1 CN 07 00000 Control Standard Mainboard 1 1 1 1 1 1 1 1 1 E 0510010 Display 2 2 2 2 2 2 2 2 2 E 0510012 Clip for display 1 1 1 1 1 1 1 1 1 E 2502412 Control switch double pole middle position 0 Accessories E 2604012 Steam hose DN25 per m E 2604013 Steam hose DN40 per m E 2...

Page 39: ...Page 39 12 Exploded view ...

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Page 43: ...n Ø 1 1 4 300 550 Unit type KIT H15 KIT H25 KIT H30 KIT H40 KIT H50 Steam output kg h 13 7 16 4 22 7 27 1 27 4 32 7 36 5 43 5 45 5 54 3 Electrical connection 1 Rated power kW 10 3 12 3 17 1 20 3 20 6 24 5 27 3 32 6 34 1 40 7 Nominal current A 15 6 17 1 25 9 28 3 31 2 34 1 41 5 45 4 51 8 56 6 Fuse A 3 x 32 3 x 35 3 x 50 3 x 63 Control Control voltage Steam hose connection mm 1 x 40 Water consumptio...

Page 44: ...Ein Unternehmen der Gruppe 100 Lise Meitner Str 3 D 24558 Henstedt Ulzburg TelefonPhone 49 0 04193 895 0 Fax 33 eMail hy hygromatik de www hygromatik decom member of CAREL group ...

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