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HygroMatik CompactLine, Manual

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HygroMatik CompactLine Manual Download Page 47

                                                                                                             

                                                                                                                                              Page 47

Warning:

 Check the inside of the top part of steam cylinder for

crust build-up and possible salt bridges (black grooves between
the electrode leads).  If present, wash away completely .

Note:

 If electrical arcs have burned deep grooves in the mate-

rial, the top part of the cylinder must be replaced.

Warning:

 Clean the sensor electrode until it is bright. 

Summary of Contents for CompactLine

Page 1: ...Electrode Steam Humidifier Manual IMPORTANT READ AND SAVE THESE INSTRUCTIONS...

Page 2: ...p water However they can very easily be reprogrammed to fit the special requirements of a particular area In addition it is possible to install a plastic star in the cylinder in order to increase the...

Page 3: ...eam Humidifier Operating Environment 15 5 1 1 Fitting measures 16 5 1 2 Equipment Dimensions C6 C58 17 5 2 Fan Unit optional 18 5 2 1 Fan Unit Type VG 18 5 3 Absorption Distance BN 19 5 3 1 Determinin...

Page 4: ...ving and Cleaning the Steam Cylinder 45 9 4 Electrode wear 50 9 4 1 Original Electrode Lengths 51 9 4 2 Uneven Electrode Lengths 51 9 5 Replacing Electrodes 51 9 6 Cleaning the Blow Down Pump 53 9 7 C...

Page 5: ...ne Fax 49 0 4193 895 33 e mail hot1 HygroMatik de For all technical questions or spare parts orders please be pre pared to provide unit type and serial number see name plate on the unit 1 1 Directions...

Page 6: ...k steam humidifiers emit steam with a tem perature of 100 C The steam may not be inhaled directly The HygroMatik Steam Humidifier is not designed for outdoor fit ting 1 2 Typographic Distinctions prec...

Page 7: ...sible location If the product is resold turn the documenta tion over to the new operator If the documentation is lost please contact HygroMatik Versions in Other Languages These operating instructions...

Page 8: ...c trostatic discharges In order to safeguard these components during installation and servicing steps must be taken to protect against ESD Reminder Materials and consumables must be handled and or dis...

Page 9: ...ponents from power supply prior to work In case of a malfunction in the electrical power supply switch off the unit immediately Use only original fuses with the appropriate amperage rating Regularly c...

Page 10: ...ons and weights may vary slightly Type Height cm Width cm Depth cm Weight kg HY05 08 58 56 32 16 HY13 17 75 63 37 24 HY23 75 63 37 25 HY30 81 67 41 33 HY45 88 76 48 46 HY60 80 104 41 54 HY90 116 90 11...

Page 11: ...r supplier in writing Time limits for filing freight claims with shipping companies are Time limits for some services subject to change 3 6 Included in the Delivery The delivery includes Unit of the s...

Page 12: ...reless steam It is free of minerals and largely germ free Mineral deposits typically remain behind in the cylinder 4 2 Installation and Operation When the controller specifies an increase in humidity...

Page 13: ...r 6 vent pipe 10 max water level sensor electrode 14 water drain discharge 16 top part of steam cylinder 17 o ring cylinder flange 18 cylinder flange and o ring 19 lower part of cylinder 25 solenoid v...

Page 14: ...ays regardless of the water quality Mineral deposits settle in the open area below the electrodes and are removed through periodic maintenance The blow down pump itself has wide openings and can flush...

Page 15: ...ture conditioning in order to reach the above mentioned environmental conditions The minimum clearances indicated in the diagram below must be observed these are necessary to ensure adequate ventilati...

Page 16: ...Page 16 5 1 1 Fitting measures Clearances Note When choosing the site for the steam humidifier consider the location of existing water installations feed and drain lines...

Page 17: ...80 527 615 c 187 216 283 327 392 d 351 369 435 482 564 e 394 436 609 650 740 f 34 34 38 30 38 g 133 119 214 250 302 h 43 43 62 60 60 i 33 35 39 50 52 j 102 119 152 175 195 k 104 100 136 158 201 l 330...

Page 18: ...f 5 m from the steam humidifier Observe the clearances specified in the diagram below Fan Unit Type for wall installation VG 08 17 30 Technical Specifications Fan Unit VG Fan Unit VG08 VG17 VG30 Quant...

Page 19: ...ated as a multiplier of the absorption distance BN The absorption distance has no fixed value but depends on many factors These are depicted in the absorption distance nomogram below 5 3 1 Determining...

Page 20: ...e of the parameters enumerated above into the respective quadrants The resulting point of intersection indicates the value of the desired absorption distance BN Notes x1 ______________________________...

Page 21: ...Page 21 5 3 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich...

Page 22: ...total hight of the duct Minimum distances in order to avoid condensation Lmin 210mm distance steam manifold next steam mani fold L4min 120mm distance lowest steam manifold duct bot tom L5min 120mm di...

Page 23: ...ly Air flow very flat By tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be reduced to 70mm min distances H1 mm H2 mm 30 45 DN25 182 168 225 DN40 193 1...

Page 24: ...ting of the steam manifold may be required Shown instal lation and position dimensions are based on experimental values Special environmental conditions could require adjustments We note that the Germ...

Page 25: ...0 45 units Type Steam Mani fold Steam Hose Condensate hose HY05 HY17 1xDN25 DN25 DN12 HY23 HY30 1xDN40 DN40 DN12 HY45 HY60 2xDN40 2xDN40 2xDN12 HY90 HY116 4xDN40 4xDN40 4xDN12 Type Steam Mani fold Ste...

Page 26: ...on two steam manifolds the T pieces for the steam and condensate hose should be installed near the manifolds If the installation is carried out in this way only one steam hose is necessary for the mai...

Page 27: ...k flange plates may be used to neatly complete instal lation of the steam humidifier in the air duct Two piece flange plates are available for the DN25 and DN40 steam manifolds flange plate DN25 E 260...

Page 28: ...Page 28 5 7 Drill Pattern 5 7 1 Drill Pattern DN25 not to scale Note Due to variable print media the dimensions are not to scale...

Page 29: ...Page 29 5 7 2 Drill Pattern DN40 not to scale Note Due to variable print media the dimensions are not to scale...

Page 30: ...operat ing noises can be reduced in this manner If the steam manifold is positioned lower than 500 mm above the steam humidifier The condensate must be drained separately To prevent steam loss lay a...

Page 31: ...above the steam humidifier Lay steam hose at a height of at least 400 mm above unit and then connect to the steam manifold with a con stant fall Lay condensate hose with a loop of 200 mm diameter vap...

Page 32: ...The best position is just above the steam humidifier Installation of Steam Solenoid Valve 5 11 Unit Installation Check Attention This unit may only be operated by qualified and prop erly trained perso...

Page 33: ...k The water supply temperature may not exceed 40 C Water installation pressure 1 10 bar 100 x 103 to 100 x 104 pascal Blow down water must be able to drain 6 1 Operation with Softened Water Warning Un...

Page 34: ...supply line Install a water filter WF if water quality requires it Note Shut off valve SV and water filter WF are not supplied with the unit HygroMatik provides a water hose 56 with a cap nut at both...

Page 35: ...e with a minimum inner diameter of 40 mm and seal with a rubber gasket Fit water drain hose over the pump drain hose and fas ten to the housing drain connection A grounding clip is fixed on the inner...

Page 36: ...y pipe flushed Was the water installation correctly installed Can the blow down water drain freely Was the water discharge correctly installed Is there no leakage from the water supply pipe and water...

Page 37: ...power supply before installation and protect against restart Verify the absence of electric current Make sure the unit is switched off before installing or removing the display plate or basic PCB Pro...

Page 38: ...Y116 2 x 400V 3Phase N CompactLine 1 x 400V 3Phase N MS5 MS10 1 x 400V 3Phase N MS5 1 x 230 1Phase N DBE 2 1 x 230V 1Phase DBE 6 45 1 x 400V 3Phase N Type Power Usage Circuit Protection HY05 5 4 A 3 x...

Page 39: ...A MS5 400V 3 N 5 4 A 3 x 6 A MS10 400V 3 N 10 8 A 3 x 16 A Type Power Usage Circuit Protection DBE 2 6 5 A 1 x 10 A DBE 6 6 5 A 3 x 10 A DBE 10 10 8 A 3 x 16 A Unit Connection M16 Connection M25 Conn...

Page 40: ...age 40 7 3 Fan Unit Connect fan unit according to the wiring diagram The fan unit operates in parallel with the humidifier Note Terminals 37 and 38 are only installed if the option fan unit is ordered...

Page 41: ...e unit and one for the control 7 6 Electrical Installation Checklist Perform electrical installation checks in compliance with cus tomer site requirements and public power utility regulations Is the p...

Page 42: ...re Switch on unit by setting control switch to I Set control of initial operation check to humidity demand The following functions are operating The unit performs a self test If the control includes a...

Page 43: ...ntervals Ongoing maintenance intervals can be estimated based on the amount and type of residue found in the steam cylinder Indications that cylinder maintenance is required immediately include 9 1 Ma...

Page 44: ...lay plate A of guiding Turn display plate please see sketch and hang up dis play plate by using the front guiding The basic PCB C is now accessable Danger Hazardous Voltage Make sure the unit is switc...

Page 45: ...serve warnings and safety notes may result in injury serious injury or death and or dam age to the unit The steam cylinder may still be hot when you begin maintenance work Handle carefully Note After...

Page 46: ...Page 46...

Page 47: ...build up and possible salt bridges black grooves between the electrode leads If present wash away completely Note If electrical arcs have burned deep grooves in the mate rial the top part of the cyli...

Page 48: ...Page 48 Note When putting the cylinder back together the joints and reinforcements of both sections must fit together snugly...

Page 49: ...The plug must be pressed down onto the electrode as far as it will go Note Connect plugs to the correct electrodes Note the color of the knurled nut Note Condensate connection must be showing in the f...

Page 50: ...es that the cover is grounded Only with hymidifier type HyLine and MiniSteam Switch on the unit and check for leaks after 15 30 minutes of operation 9 4 Electrode wear Electrode wear depends on feed w...

Page 51: ...MiniSteam 9 4 2 Uneven Electrode Lengths In most case the longer electrode s will not be supplied with electricity for a time Therefore they will not wear The cause of the problem such as a tripped c...

Page 52: ...tik quality o rings for flange cylinder base and steam hose adapter Assemble steam cylinder and place it into cylinder Connect plugs 4 directly to the electrodes 48 with gray red and black knurled nut...

Page 53: ...own Pump Remove cylinder Detach e cable from the pump Detach adapter 30 from the pump Loosen screws 44 and remove the pump from the base Open the pump bayonet lock Remove residues from the drain hoses...

Page 54: ...ch solenoid valve tightly with screws 28 Screw on water installation hose Connect e cable to the solenoid valve Attach connecting hose 21 to the base Install cylinder Turn on the tap Switch on the uni...

Page 55: ...tling After you stop using the steam humidifier dismantle demolish or scrap it by following the installation procedures in reverse order Warning Dismantling of the unit is only to be attempted by qual...

Page 56: ...Page 56 10 EC Declaration of Conformity...

Page 57: ...with strainer CY17 19 1 B 2206071 Lower part of steam cylinder compl with strainer CY30 19 1 B 2207002 Lower part of steam cylinder compl with strainer CY45 17 1 E 3216046 O ring seal for cylinder fla...

Page 58: ...sate cap DN12 2 1 1 1 E 3221004 Clip for adapter DN25 2 1 1 1 2 E 2209002 Clip for adapter DN40 3 1 1 1 2 E 2209010 O ring for adapter DN40 3 1 E 3216011 O ring for adapter DN20 25 3 1 1 E 3221006 O r...

Page 59: ...bles for electrodes with plug in contact set 6pc 4 1 B 2524209 Connecting cables for electrodes with plug in contact set 6pc 4 1 B 2524213 Connecting cables for electrodes with plug in contact set 6pc...

Page 60: ...y Comfort Comfort Plus Control 1 1 1 1 1 1 1 B 2526201 Basic Mainboard 51 1 1 1 1 1 1 1 E 2502412 Control switch double pole 1 1 1 1 1 1 1 B 2120905 Mounting plate Comfort Plus 1 1 1 1 1 1 1 B 2526403...

Page 61: ...olenoid valve 0 0 4bar compl for steam hose DN 25 x x x x B 2604040 Steam solenoid valve 0 0 4bar compl for steam hose DN40 x x x E 2604042 Connectors for steam distribution T piece DN25 stainless ste...

Page 62: ...delivery ____________forwarder _____________ shipment by ___________ delivery address if different from invoice address __________________________ __________________________ _________________________...

Page 63: ...2 Empty Weight kg 10 12 19 19 20 22 31 Operational Weight kg 13 18 37 37 38 49 77 Dimensions Height mm 438 480 652 652 652 706 789 Width mm 401 414 480 480 480 527 615 Depth mm 187 216 282 282 282 326...

Page 64: ...Page 64 14 Exploded View...

Page 65: ...Page 65 15 View of housing...

Page 66: ...12 2004 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com A member of the Group...

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