Hyd-Mech H-40, Operation And Maintenance Manual

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H-40 Table of Contents
SECTION 1, INSTALLATION .................................................................................................... 1
SAFETY PRECAUTIONS ........................................................................................................................................ 1
LIFTING THE H-40 .................................................................................................................................................. 2
FOUNDATION, LEVELLING AND ANCHORING .................................................................................................... 3
HYDRAULIC OIL AND CUTTING FLUID ................................................................................................................ 4
H-40 INSTALLATION PROCEDURE ....................................................................................................................... 4
WIRING CONNECTIONS ........................................................................................................................................ 5
SECTION 2A, THE CONTROL CONSOLE ............................................................................... 1
START-UP .............................................................................................................................................................. 1
H-40 ELECTRICAL CONTROLS ............................................................................................................................. 2
SECTION 2B, SAW CUTTING CONTROLS ............................................................................. 5
BLADE BASICS ....................................................................................................................................................... 5
VARIABLE SPEED CONTROL ............................................................................................................................... 6
HYDRAULIC FEED CONTROL ............................................................................................................................... 6
SETTING THE FEED RATE KNOB ......................................................................................................................... 6
MACHINES with SERVO VALVES .......................................................................................................................... 6
SAW SETUP EXAMPLE .......................................................................................................................................... 7
STEP 1,effective material width ........................................................................................................................... 7
STEP 2, blade pitch ............................................................................................................................................. 7
STEP 3, blade speed ........................................................................................................................................... 8
STEP 4, feed rate ................................................................................................................................................ 9
SECTION 2C, MECHANICAL CONTROLS ............................................................................. 11
HEAD DOWN LIMIT SETTING .............................................................................................................................. 11
VARIABLE CONVEYOR SPEED ........................................................................................................................... 11
GUIDE ARM POSITIONING .................................................................................................................................. 12
COOLANT CONTROLS ........................................................................................................................................ 13
SECTION 3, MAINTENANCE AND TROUBLESHOOTING ...................................................... 1
BLADE BRUSH ADJUSTMENT .............................................................................................................................. 1
BLADE CHANGING ................................................................................................................................................ 1
BLADE GUIDE ADJUSTMENT ............................................................................................................................... 2
HYDRAULIC MAINTENANCE ................................................................................................................................. 3
CLEANLINESS ........................................................................................................................................................ 3
LUBRICATION ........................................................................................................................................................ 4
TOUBLESHOOTING ............................................................................................................................................... 5
SERVICE RECORD & NOTES ................................................................................................................................ 8
SECTION 4, ELECTRICAL SYSTEM ........................................................................................ 1
GENERAL INFORMATION ..................................................................................................................................... 1
ELECTRICAL PANEL LAYOUTS ............................................................................................................................ 2
ELECTRICAL COMPONENTS LISTS ..................................................................................................................... 3
ELECTRICAL SCHEMATIC and WIRING DRAWINGS ............................................................................................. 7
---- Continued ----