BODY AND TRIM
Roll-Over Protective Structure (ROPS)
Page 4-6
2005 HUV4420 Gasoline and HUV4420-D Diesel Vehicle Maintenance and Service Manual
4
ROPS REMOVAL
NOTE:
Roll-over Protective Structure (ROPS) removal will be easier with a helper.
1. Remove the lower four bolts (4), four washers (6), and four locknuts (5) that secure the top structure (1,
2, and 3) to the vehicle, and remove the top structure
(Figure 4-4, Page 4-6)
.
2. Remove the two bolts (4), two washers (6), and two locknuts (5) that secure the two vertical front bars,
(3) and remove the front bars (3) from the top structure (1).
3. Remove the two bolts (4), two washers (6), and two locknuts (5) that secure the two vertical rear bars (2),
and remove the rear bars (2) from the top structure (1).
ROPS INSTALLATION
NOTE:
Roll-over Protective Structure (ROPS) installation will be easier with a helper.
1. Install two rear vertical bars (2) on the top structure (1), and secure the bars with two bolts (4), two wash-
ers (6), and two locknuts (5). Tighten the hardware to 33 ft-lb (45 N·m).
2. Install the two front vertical bars (3) on the top structure (1), and secure the bars with two bolts (4), two
washers (6), and two locknuts (5). Tighten the hardware to 33 ft-lb (45 N·m).
3. Install the top structure (1, 2, and 3) to the frame seat bars and front frame bars. Install four bolts (4), four
washers (6), and four locknuts, and tighten the hardware to 33 ft-lb (45 N·m).
See following WARNING.
Figure 4-4 Roll-Over Protective Structure (ROPS)
1
7
4
5
2
6
3
TYPICAL
8 PLACES
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