Husqvarna HUV4420, Service Manual

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BODY AND TRIM Roll-Over Protective Structure (ROPS)
2005 HUV4420 Gasoline and HUV4420-D Diesel Vehicle Maintenance and Service Manual Page 4-5
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7. Install the knob onto the Forward/Reverse shifter handle.
8. Install the steering wheel. See Steering Wheel Installation, Section 7, Page 7-2.
FRONT BODY REMOVAL
1. Remove the five plastic caps from the point where dashboard and body meet.
2. Remove the five Torx-head screws with special plastic washers from the top of the dashboard.
3. Remove the six Tuflok fasteners: two from each side and two from the front of the body.
4. Disconnect the headlight wire harness from each headlight at each connector.
5. Lift the front edge of the body up, and pull forward to remove the body from the vehicle.
FRONT BODY INSTALLATION
1. Position the front body on the vehicle frame, and locate the attachment points.
2. Connect the headlight wire harness to each headlight connector.
3. Secure the front body to the dashboard and frame with Torx screws that have special plastic washers,
and tighten the hardware to 45 in-lb (5.1 N·m).
4. Install five plastic caps.
5. Secure the front body with six Tuflok fasteners.
FRONT FENDER REMOVAL
1. Remove the front body. See Front Body Removal on page 4-5.
2. Pull back the floor mat, and remove the two Torx-head screws securing the front fender to the floor.
3. Remove the screws from the fender support, and remove the fender.
FRONT FENDER INSTALLATION
1. Position the fender on the body, and locate the attachment points.
2. Tighten the Torx screws at the upper frame support to 55 in-lb (6.2 N·m).
3. Tighten the Torx screws at the floorboard to 55 in-lb (6.2 N·m).
4. Install the front body. See Front Body Installation on page 4-5.
ROLL-OVER PROTECTIVE STRUCTURE (ROPS)
See General Warning, Section 1, Page 1-1.
The vehicle is equipped with a certified Roll-over Protective Structure. See following WARNING.
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WARNING
• Do not modify the ROPS or operate the vehicle with the ROPS removed. Doing so will void the
certification and could result in property damage, personal injury, or death.
• Do not operate the vehicle if the ROPS is damaged. If the ROPS is damaged, replace the
structure. Do not attempt repair.