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H.4
CR 65 2012
1
A
2
M6x40
M6x30
M6x45
M6x30
M6x30
M6x45
M6x45
M6x45
3
ENGINE REASSEMBLY
Workshop Manual Ed. 09-2011
Crankcase halves coupling
– Remove the engine retainers on the installation stand.
– Fit the two centring bushings in the right crankcase half.
– Grease the oil seal of the input and output shafts.
– The thrust washer 1 must not be fitted on the input shaft.
– Smear some grease on the casing sealing surface and fit a new gasket.
– Place the left crankcase half by contemporarily turning the gearbox shafts.
– Grease the threads and the bearing surface of the casing screw heads and
fit the screws.
– The 4 screws in the ignition side casing must be the first to be tightened fol-
lowing a cross pattern. Tightening torque 10 Nm.
– Tighten the other screws to 10 Nm and make sure all shafts move freely.
– Fasten the engine into the installation stand.
– After tightening the casing screws check the axial clearance of the selector
drum. The selector drum axial clearance must be of 0.30 - 0.50 mm. The axial
clearance can be compensated using shims.
Refitting the kick start pedal shaft
– Insert the pre-assembled kick start pedal shaft (
2
) in the casing hole and fit
the kick start pedal spring into the prong (
A
) in the casing.
– Degrease the thread of the two bolts (
3
) and smear some Loxeal 24-18. Fasten
the stopping plate with the two M6x20 CH8 bolts to the engine casing and
tighten them to 12 Nm.
– Check that the starting gear moves freely.
Summary of Contents for CR 65 2012
Page 1: ...CR 65 2012 Workshop Manual Ed 09 2011 ...
Page 6: ......
Page 7: ...b 1 CR 65 2012 b Workshop Manual Ed 09 2011 IMPORTANT NOTICES Section ...
Page 9: ...A 1 CR 65 2012 A Workshop Manual Ed 09 2011 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 CR 65 2012 B Workshop Manual Ed 09 2011 MAINTENANCE Section ...
Page 19: ...C 1 CR 65 2012 C Workshop Manual Ed 09 2011 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 CR 65 2012 D Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS Section ...
Page 27: ...D 3 CR 65 2012 Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS CR 65 ...
Page 48: ......
Page 49: ...E 1 CR 65 2012 E GENERAL PROCEDURES Workshop Manual Ed 09 2011 Section ...
Page 63: ...F 1 CR 65 2012 ENGINE DISASSEMBLY Workshop Manual Ed 09 2011 Section F ...
Page 73: ...G 1 CR 65 2012 ENGINE OVERHAUL Workshop Manual Ed 09 2011 Section G ...
Page 86: ......
Page 87: ...H 1 CR 65 2012 ENGINE REASSEMBLY Workshop Manual Ed 09 2011 Section H ...
Page 98: ......
Page 99: ...I 1 CR 65 2012 I FRONT SUSPENSION Workshop Manual Ed 09 2011 Section ...
Page 105: ...J 1 CR 65 2012 J REAR SUSPENSION Workshop Manual Ed 09 2011 Section ...
Page 113: ...L 1 CR 65 2012 L BRAKES Workshop Manual Ed 09 2011 Section ...
Page 122: ......
Page 123: ...M 1 CR 65 2012 M ELECTRICAL SYSTEM Workshop Manual Ed 09 2011 Section ...
Page 131: ...N 1 CR 65 2012 N ENGINE COOLING Workshop Manual Ed 09 2011 Section ...
Page 136: ......
Page 137: ...P 1 CR 65 2012 Workshop Manual Ed 09 2011 HYDRAULICALLY CONTROLLED CLUTCH Section P ...
Page 142: ......
Page 143: ...S 1 CR 65 2012 Workshop Manual Ed 09 2011 FUEL SUPPLY Section S ...
Page 154: ......
Page 155: ...W 1 CR 65 2012 W SPECIAL TOOLS Workshop Manual Ed 09 2011 Section ...
Page 163: ...Y 1 CR 65 2012 Y CHASSIS AND WHEELS Workshop Manual Ed 09 2011 Section ...