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G.11
CR 65 2012
LOCTITE 243
1
2
7
5
6
A
3
4
B
LOXEAL 86-54
ENGINE OVERHAUL
Workshop Manual Ed. 09-2011
Clutch – check for component wear
Check for component wear:
Thrust bearing (
1
)
Clutch springs (
2
)
Minimum length 25 mm (when new 27 mm), if necessary replace all 6 springs.
6 lined plates (
3
)
The lined plates must be flat and feature a minimum thickness of 1.80 mm.
5 steel plates (
4
)
The steel plates must be flat and feature a minimum thickness of 0.95 mm.
Clutch hub (
5
)
Check that the steel plate thrust surfaces are not damaged.
Check the bearing surface A of the lined plate. If the pitting exceeds 0.50 mm,
replace the hub.
Clutch housing (
6
)
Check the thrust surfaces B wear of the lined plates. If the pitting exceeds 0.50
mm, replace the clutch housing.
Supporting bushing (
7
) Insert the supporting bushing in the clutch housing and
check the clearance.
Plate pack pre-assembly
– Fasten the input shaft in the vice (use protection jaws).
– Insert the thrust washer (1.50 mm), the supporting bushing and the clutch
housing.
– Insert the pressure plate.
– Alternatively insert 6 lined plates and 5 steel plates starting with a lined plate.
Finish with a lined plate.
– Insert the spring retaining plate, start, pre-tighten and then tighten the socket
screws to 12 Nm.
– Remove the plate pack from the clutch housing.
Summary of Contents for CR 65 2012
Page 1: ...CR 65 2012 Workshop Manual Ed 09 2011 ...
Page 6: ......
Page 7: ...b 1 CR 65 2012 b Workshop Manual Ed 09 2011 IMPORTANT NOTICES Section ...
Page 9: ...A 1 CR 65 2012 A Workshop Manual Ed 09 2011 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 CR 65 2012 B Workshop Manual Ed 09 2011 MAINTENANCE Section ...
Page 19: ...C 1 CR 65 2012 C Workshop Manual Ed 09 2011 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 CR 65 2012 D Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS Section ...
Page 27: ...D 3 CR 65 2012 Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS CR 65 ...
Page 48: ......
Page 49: ...E 1 CR 65 2012 E GENERAL PROCEDURES Workshop Manual Ed 09 2011 Section ...
Page 63: ...F 1 CR 65 2012 ENGINE DISASSEMBLY Workshop Manual Ed 09 2011 Section F ...
Page 73: ...G 1 CR 65 2012 ENGINE OVERHAUL Workshop Manual Ed 09 2011 Section G ...
Page 86: ......
Page 87: ...H 1 CR 65 2012 ENGINE REASSEMBLY Workshop Manual Ed 09 2011 Section H ...
Page 98: ......
Page 99: ...I 1 CR 65 2012 I FRONT SUSPENSION Workshop Manual Ed 09 2011 Section ...
Page 105: ...J 1 CR 65 2012 J REAR SUSPENSION Workshop Manual Ed 09 2011 Section ...
Page 113: ...L 1 CR 65 2012 L BRAKES Workshop Manual Ed 09 2011 Section ...
Page 122: ......
Page 123: ...M 1 CR 65 2012 M ELECTRICAL SYSTEM Workshop Manual Ed 09 2011 Section ...
Page 131: ...N 1 CR 65 2012 N ENGINE COOLING Workshop Manual Ed 09 2011 Section ...
Page 136: ......
Page 137: ...P 1 CR 65 2012 Workshop Manual Ed 09 2011 HYDRAULICALLY CONTROLLED CLUTCH Section P ...
Page 142: ......
Page 143: ...S 1 CR 65 2012 Workshop Manual Ed 09 2011 FUEL SUPPLY Section S ...
Page 154: ......
Page 155: ...W 1 CR 65 2012 W SPECIAL TOOLS Workshop Manual Ed 09 2011 Section ...
Page 163: ...Y 1 CR 65 2012 Y CHASSIS AND WHEELS Workshop Manual Ed 09 2011 Section ...