G.7
CR 65 2012
1
2
3
ENGINE OVERHAUL
Workshop Manual Ed. 09-2011
Water pump disassembly and check
– Loosen the three screws and remove the water pump with its seal.
– Remove the circlip (
1
) and slide the water pump impeller out of the shaft.
– Push the water pump shaft (
2
) inside together with the ball bearings to remove
it from the clutch cover.
WARNING: If the ball bearings remain in the casing they can be extracted from
the clutch cover using a suitable puller.
Water pump oil seal
– Push the old oil seal from inside out.
– From the outer side, force the new oil seal in with the open side outwards.
Water pump ball bearings
– Slide both bearings out of the water pump shaft.
– First key the ball bearing fully against the shaft. Then key the ball bearing
sealed on both sides.
– Grease the water pump oil seal.
– Force the water pump shaft completely inside the clutch cover. Then make
sure the water pump shaft moves freely.
– Insert the water pump impeller on the shaft and fit the circlip (
3
).
CHECK THE CIRCLIP SEAT. OTHERWISE THE WATER PUMP IMPEL-
LER COULD LOOSEN.
– Screw the water pump cover with its seal on the clutch cover and tighten the
screws to 10 Nm.
Summary of Contents for CR 65 2012
Page 1: ...CR 65 2012 Workshop Manual Ed 09 2011 ...
Page 6: ......
Page 7: ...b 1 CR 65 2012 b Workshop Manual Ed 09 2011 IMPORTANT NOTICES Section ...
Page 9: ...A 1 CR 65 2012 A Workshop Manual Ed 09 2011 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 CR 65 2012 B Workshop Manual Ed 09 2011 MAINTENANCE Section ...
Page 19: ...C 1 CR 65 2012 C Workshop Manual Ed 09 2011 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 CR 65 2012 D Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS Section ...
Page 27: ...D 3 CR 65 2012 Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS CR 65 ...
Page 48: ......
Page 49: ...E 1 CR 65 2012 E GENERAL PROCEDURES Workshop Manual Ed 09 2011 Section ...
Page 63: ...F 1 CR 65 2012 ENGINE DISASSEMBLY Workshop Manual Ed 09 2011 Section F ...
Page 73: ...G 1 CR 65 2012 ENGINE OVERHAUL Workshop Manual Ed 09 2011 Section G ...
Page 86: ......
Page 87: ...H 1 CR 65 2012 ENGINE REASSEMBLY Workshop Manual Ed 09 2011 Section H ...
Page 98: ......
Page 99: ...I 1 CR 65 2012 I FRONT SUSPENSION Workshop Manual Ed 09 2011 Section ...
Page 105: ...J 1 CR 65 2012 J REAR SUSPENSION Workshop Manual Ed 09 2011 Section ...
Page 113: ...L 1 CR 65 2012 L BRAKES Workshop Manual Ed 09 2011 Section ...
Page 122: ......
Page 123: ...M 1 CR 65 2012 M ELECTRICAL SYSTEM Workshop Manual Ed 09 2011 Section ...
Page 131: ...N 1 CR 65 2012 N ENGINE COOLING Workshop Manual Ed 09 2011 Section ...
Page 136: ......
Page 137: ...P 1 CR 65 2012 Workshop Manual Ed 09 2011 HYDRAULICALLY CONTROLLED CLUTCH Section P ...
Page 142: ......
Page 143: ...S 1 CR 65 2012 Workshop Manual Ed 09 2011 FUEL SUPPLY Section S ...
Page 154: ......
Page 155: ...W 1 CR 65 2012 W SPECIAL TOOLS Workshop Manual Ed 09 2011 Section ...
Page 163: ...Y 1 CR 65 2012 Y CHASSIS AND WHEELS Workshop Manual Ed 09 2011 Section ...