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G.10
CR 65 2012
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ENGINE OVERHAUL
Workshop Manual Ed. 09-2011
Gearbox control shaft disassembly
– Fasten the gearbox control shaft in the vice (use protection jaws).
– Remove the return spring (
1
) and loosen the spring holder (
2
) from the gearbox
control shaft (
6
).
– Remove the selector (
4
) together with the sliding plate (
3
) and the compres-
sion spring (
5
) from the gearbox control shaft (
6
).
– Remove the compression spring (
5
) by moving the sliding plate (
3
) and remov-
ing it from the selector (
4
).
Gearbox control – component wear check
Sliding plate (
3
)
Check wear on engagement points on the shaped selector plate.
Check the sliding plate return surface wear (replace if too much notched).
Selector (
4
)
Check wear on engagement points on the shaped selector plate.
Check the guiding pin fixed seat and wear.
Compression spring (
5
)
Check the compression spring pre-load for the sliding plate.
Gearbox forks (
7
)
Check for wear of gearbox fork end parts and of the selector drum driving
dowels.
Selector drum (
8
)
Check for wear of the shaped grooves.
Check for wear of selector drum supporting points.
WARNING:
– The selector drum (
8
) is on ball bearings (
10
) and the fork guiding rods (
11
)
are loaded by means of a spring (
12
).
Gearbox control shaft pre-assembly
– Insert the sliding plate in the selector and move it.
– Now it is possible to insert the compression spring.
– Remove the grease from the spring holder thread and lightly smear Loctite
243. Fit the sliding plate together with the selector on the gearbox control
shaft and fasten with the spring holder.
– Fit the return spring.
WARNING: The return spring shall be fitted with curved part faced up.
Summary of Contents for CR 65 2012
Page 1: ...CR 65 2012 Workshop Manual Ed 09 2011 ...
Page 6: ......
Page 7: ...b 1 CR 65 2012 b Workshop Manual Ed 09 2011 IMPORTANT NOTICES Section ...
Page 9: ...A 1 CR 65 2012 A Workshop Manual Ed 09 2011 GENERAL INFORMATION Section ...
Page 14: ......
Page 15: ...B 1 CR 65 2012 B Workshop Manual Ed 09 2011 MAINTENANCE Section ...
Page 19: ...C 1 CR 65 2012 C Workshop Manual Ed 09 2011 TROUBLESHOOTING Section ...
Page 24: ......
Page 25: ...D 1 CR 65 2012 D Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS Section ...
Page 27: ...D 3 CR 65 2012 Workshop Manual Ed 09 2011 SETTINGS AND ADJUSTMENTS CR 65 ...
Page 48: ......
Page 49: ...E 1 CR 65 2012 E GENERAL PROCEDURES Workshop Manual Ed 09 2011 Section ...
Page 63: ...F 1 CR 65 2012 ENGINE DISASSEMBLY Workshop Manual Ed 09 2011 Section F ...
Page 73: ...G 1 CR 65 2012 ENGINE OVERHAUL Workshop Manual Ed 09 2011 Section G ...
Page 86: ......
Page 87: ...H 1 CR 65 2012 ENGINE REASSEMBLY Workshop Manual Ed 09 2011 Section H ...
Page 98: ......
Page 99: ...I 1 CR 65 2012 I FRONT SUSPENSION Workshop Manual Ed 09 2011 Section ...
Page 105: ...J 1 CR 65 2012 J REAR SUSPENSION Workshop Manual Ed 09 2011 Section ...
Page 113: ...L 1 CR 65 2012 L BRAKES Workshop Manual Ed 09 2011 Section ...
Page 122: ......
Page 123: ...M 1 CR 65 2012 M ELECTRICAL SYSTEM Workshop Manual Ed 09 2011 Section ...
Page 131: ...N 1 CR 65 2012 N ENGINE COOLING Workshop Manual Ed 09 2011 Section ...
Page 136: ......
Page 137: ...P 1 CR 65 2012 Workshop Manual Ed 09 2011 HYDRAULICALLY CONTROLLED CLUTCH Section P ...
Page 142: ......
Page 143: ...S 1 CR 65 2012 Workshop Manual Ed 09 2011 FUEL SUPPLY Section S ...
Page 154: ......
Page 155: ...W 1 CR 65 2012 W SPECIAL TOOLS Workshop Manual Ed 09 2011 Section ...
Page 163: ...Y 1 CR 65 2012 Y CHASSIS AND WHEELS Workshop Manual Ed 09 2011 Section ...