Husqvarna CR 65 2012, Workshop Manual

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G.13
CR 65 2012
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1
ENGINE OVERHAUL
Workshop Manual Ed. 09-2011
Input shaft assembly
– Fasten the input shaft with the splined end down in the vice (use protection
jaws).
– Properly oil all components before assembly.
– Insert the 5th neutral gear ( 1 ) with the front couplings upwards, and fit the
circlip ( 2 ) with the sharp edge upwards.
– Insert the 3rd/4th sliding gear pair ( 3 ) with the smaller gear up on the input
shaft, and fit the circlip ( 4 ) with sharp edge upwards.
– Fit the 6th neutral gear ( 5 ) with the front couplings down, and the 2nd fixed
gear ( 6 ) with the milled part downwards.
– Fit the thrust washer (
7
).
– Then check that all gears move freely.
Output shaft assembly
– Fasten the output shaft with the splined end down in the vice (use protection
jaws).
– Properly oil all components before assembly.
– Insert the 2nd neutral gear ( 1 ) with the teeth bevelling downwards, and fit the
circlip ( 2 ) with the sharp edge upwards.
– Insert the 6th sliding gear ( 3 ) with the fork slot upwards, and fit the circlip ( 4 )
with the sharp edge downwards.
– Insert the 3rd neutral gear ( 5 ) with the fork slot upwards, and the 4th neutral
gear ( 6 ) with the fork slot downwards.
– Fit the circlip ( 7 ) with the sharp edge upwards.
– Fit the 5th sliding gear ( 8 ) with the fork slot downwards.
– Insert the needle roller bearing ( 9 ) on the shaft.
– Fit the 1st neutral gear ( 10 ) with the slot downwards and then the thrust
washer ( 11 ).
– Then check that all gears move freely.