G.1
Part. N. 8000 H0368 (09-2008)
ENGINE OVERHAULING
Section
G
Cleaning of components ...........................................
G.2
Assemblies ...............................................................
G.2
Cylinder head ...........................................................
G.2
Recutting the valve seats ..........................................
G.3
Valve guides .............................................................
G.5
Replacement of valve guides ....................................
G.5
Valve ........................................................................
G.6
Valve spring ..............................................................
G.6
Installation of valves ..................................................
G.7
Inspection of rocker arm ............................................
G.8
Starter decompressor ...............................................
G.8
Camshaft ..................................................................
G.9
Camshaft chain and gearing .....................................
G.10
Camchain tensioner ..................................................
G.10
Cylinder ....................................................................
G.11
Piston .......................................................................
G.11
Cylinder-piston fitting .................................................
G.12
Gudgeon pin .............................................................
G.13
Piston rings ...............................................................
G.14
Piston rings/cylinder clearance ..................................
G.14
Piston ring/Piston rings groove clearance ..................
G.15
Gudgeon pin/connecting rod small end clearance .....
G.15
Connecting rod big end radial clearance ...................
G.15
Connecting rod big end side clearance .....................
G.16
Crankshaft ................................................................
G.16
Connecting rod small end bush replacement .............
G.17
Clutch unit .................................................................
G.18
Clutch housing-friction disc clearance .......................
G.18
Clutch spring .............................................................
G.18
Oil pump ...................................................................
G.20
Gear selector fork and gearing ..................................
G.20
Selector drum ...........................................................
G.21
Carburettor overhauling (TC-TXC) ............................
G.21
"Keihin" carburettor adjustment (TC-TXC) ....................
G.22
Carburettor checking .................................................
G.23
Summary of Contents for 2009 TE 250
Page 6: ...a 4 Part N 8000 H0368 09 2008 FOREWORD SUMMARY ...
Page 7: ...b 1 Part N 8000 H0368 09 2008 IMPORTANT NOTICES Section b ...
Page 10: ...b 4 Part N 8000 H0368 09 2008 IMPORTANT NOTICES ...
Page 11: ...A 1 Part N 8000 H0368 09 2008 GENERAL Section A ...
Page 20: ...A 10 Part N 8000 H0368 09 2008 GENERAL ...
Page 21: ...B 1 Part N 8000 H0368 09 2008 MAINTENANCE Section B ...
Page 29: ...C 1 Part N 8000 H0368 09 2008 TROUBLES AND REMEDIES Section C ...
Page 34: ...C 6 Part N 8000 H0368 09 2008 TROUBLES AND REMEDIES ...
Page 35: ...SETTINGS AND ADJUSTMENTS Part N 8000 H0368 09 2008 D 1 Section D ...
Page 37: ...SETTINGS AND ADJUSTMENTS Part N 8000 H0368 09 2008 D 3 TC TXC TE SMR ...
Page 69: ...E 1 Part N 8000 H0364 09 2008 GENERAL OPERATIONS Section E ...
Page 95: ...F 1 Part N 8000 H0368 09 2008 ENGINE DISASSEMBLY Section F ...
Page 97: ...F 3 Part N 8000 H0368 09 2008 ENGINE DISASSEMBLY ...
Page 120: ...F 26 Part N 8000 H0368 09 2008 ENGINE DISASSEMBLY ...
Page 147: ...H 1 Part N H0368 09 2008 ENGINE REASSEMBLY Section H ...
Page 189: ...H 43 Part N H0368 09 2008 ENGINE REASSEMBLY ...
Page 191: ...I 1 Part N 8000 H0368 09 2008 FRONT SUSPENSION Section I ...
Page 193: ...I 3 Part N 8000 H0368 09 2008 FRONT SUSPENSION TE SMR TC TXC ...
Page 240: ...I 50 Part N 8000 H0368 09 2008 FRONT SUSPENSION ...
Page 258: ...J 18 Part N 8000 H0368 09 2008 REAR SUSPENSION ...
Page 259: ...L 1 Part N 8000 H0368 09 2008 BRAKES Section L ...
Page 268: ...L 10 Part N 8000 H0368 09 2008 BRAKES SMR TE TC TXC ...
Page 270: ...L 12 Part N 8000 H0368 09 2008 BRAKES ...
Page 277: ...M 7 Part N 8000 H0368 09 2008 ELECTRIC SYSTEM DIGITAL INSTRUMENT 5 19 22 21 13 11 9 20 ...
Page 279: ...M 9 Part N 8000 H0368 09 2008 ELECTRIC SYSTEM DIGITAL INSTRUMENT 6 5 10 11 7 9 9 8 ...
Page 326: ...M 56 Part N 8000 H0368 09 2008 ELECTRIC SYSTEM DIGITAL INSTRUMENT ...
Page 327: ...N 1 Part N 8000 H0368 09 2008 ENGINE COOLING SYSTEM Section N ...
Page 332: ...N 6 Part N 8000 H0368 09 2008 ENGINE COOLING SYSTEM ...
Page 370: ...P 2 Part N 8000 H0368 09 2008 HYDRAULIC CONTROL CLUTCH ...
Page 374: ...P 6 Part N 8000 H0368 09 2008 HYDRAULIC CONTROL CLUTCH ...
Page 375: ...Q 1 Part N 8000 H0368 09 2008 OPTIONAL PARTS LIST Section Q ...
Page 378: ...Q 4 Part N 8000 H0368 09 2008 OPTIONAL PARTS LIST ...
Page 385: ...T 1 Part N 8000 H0368 09 2008 LUBRICATION SYSTEM Section T ...
Page 387: ...T 3 Part N 8000 H0368 09 2008 LUBRICATION SYSTEM LUBRICATION SYSTEM DIAGRAM ...
Page 388: ...T 4 Part N 8000 H0368 09 2008 LUBRICATION SYSTEM ...
Page 389: ...W 1 Part N 8000 H0368 09 2008 SPECIFIC TOOLS Section W ...
Page 412: ...Y 16 Part N 8000 H0368 09 2008 FRAME AND WHEELS ...