HRC 2006 CBR1000RR Set-Up Manual/Parts List Download Page 141

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06552-NL9-000

17724-102-700

18315-GAG-750

19052-KV0-000

19505-KS6-700

31517-NL9-000

55200-NL9-000

55210-NL9-000

55220-NL9-000

55231-NL9-000

81351-124-830

90104-KR3-670

90525-030-000

94050-06000

96001-06020-00

BREATHER CASE SET ..................................................................................................

CLIP ................................................................................................................................

RUBBER A, PROTR ........................................................................................................

COLLAR, RADIATOR MOUNTING .................................................................................

CLAMP A, WATER HOSE ..............................................................................................

SPONGE, MT 5MM .......................................................................................................

CASE COMP, BREATHER .............................................................................................

TUBE, BREATHER .........................................................................................................

TUBE, BREATHER RETURN .........................................................................................

STAY, BREATHER CASE ..............................................................................................

RUBBER CARRIER MOUNT ..........................................................................................

BOLT METER SET ....................................................................................................

WASHER B, HANDLE HOLDER.....................................................................................

NUT, FLANGE 6MM.......................................................................................................

BOLT, FLANGE, SH, 6X20 .............................................................................................

F-10

Ref.

No.

Part No.

Description

Remarks

BREATHER CASE SET

2006 CBR1000RR

Block No.

Reqd.No.

SBK

JSB

2006CBR1000KIT（E̲list) 06.2.20 6:58 PM ページ37

Summary of Contents for 2006 CBR1000RR

Page 1: ......

Page 2: ...ortant messages that are preceded by the word NOTICE This word means Your HRC CBR1000RR or other property can be damaged if you don t follow instructions The purpose of these messages is to help preve...

Page 3: ...able at the time of approval for printing ut notice and without incurring any obligation...

Page 4: ...erformance is with the buyer BR1000RR and as is stated in the CBR1000RR owner s manual should be used only onducted under the auspices of a recognized sanctioning body or by permit issued...

Page 5: ...2 49 Element 2 50 ng 2 51 cement 2 51 2 52 r Installation 2 53 Battery Tray 2 54 tion 2 55 ector Modification 2 56 eplacement 2 56 allation 2 57 procket 2 58 nt 2 59 2 63 ng 2 63 g 2 64 2 65 2 73 ctio...

Page 6: ...Memo...

Page 7: ...001 in 0 20 0 02 mm 0 008 0 001 in 0 012 0 001 in 0 30 0 02 mm 0 012 0 001 in hain driven BTDC 22 BTDC ABDC 58 ABDC BBDC 53 BBDC ATDC 22 ATDC mm 9 5 mm mm 9 0 mm DSFI 44 S DENSO VUH27ES NGK R0045Q 10...

Page 8: ...9 Apply LOCKTITE 271 9 Apply LOCKTITE 271 45 45 New bolt temporarily tighten 1 time 45 45 Checking oil clearance Apply oil retightening limit 10 times 50 Apply oil retightening limit 5 times Remarks...

Page 9: ...lywheel bolt follow the racing kit tightening method and torque value see below 60 Apply oil Temporarily tighten 3 times with 135 N m 13 8 kgf m 100 lbf ft After tightening flywheel bolt with 15 N m 1...

Page 10: ...Apply LOCKTITE 271 12 Apply LOCKTITE 271 72 Apply molybdenum grease to the threads 25 Apply oil to the threads 17 5 8 12 Apply molybdenum grease to the threads 43 Apply molybdenum grease to the thread...

Page 11: ...se to the threads Apply molybdenum grease to the threads Adjusting range 0 6 to 1 5 kgf m Apply molybdenum grease to the threads Apply LOCKTITE 271 Apply molybdenum grease to the threads Apply molybde...

Page 12: ...erial Remarks When using the racing kit oil pan Elf XT3821 oil between 3 0 to 4 0 liter Standard pan Racing kit oil pan 14 mm 3 0L...

Page 13: ...1 7 Service Information al Remarks lfide oil Do not apply more than necessary Elf XT3821 Do not apply more than necessary ybdenum ase...

Page 14: ...erial Remarks grease rease UN LOCK manufactured by NCH for shaft portion or BELL CLAW TAPE id er MR20...

Page 15: ...Remarks km 3 700 mi km 3 700 mi km 3 700 mi km 3 700 mi km 1 850 mi 930 mi g torque more than 128 N m 13 0 kgfm 94 lbf ft s replace after riding in rain lutch discs and plates s replace after riding...

Page 16: ...0 mi Bearing contact face wear Every 6 000 km 3 700 mi Needle bearing Every 6 000 km 3 700 mi Wear or deformation Every 6 000 km 3 700 mi Valve seat warpage Every 1 000 km 620 mi Stick Every 3 000 km...

Page 17: ...1 11 Service Information Tail brake light License light Turn signal light Rear brake light switch Side stand switch Pillion seat Rear fender A Chain case Rear fender C...

Page 18: ...it PGM FI 19 Spacer regulator rectifier 14 Cable starter battery 20 Rectifier assembly regulator 15 Cable starter motor 16 Battery ground cable 17 Switch assy starter magnetic 18 Relay fuel cut 8 16 1...

Page 19: ...1 13 Service Information...

Page 20: ...Memo...

Page 21: ...8 6 14711 NL9 C00 Valve inlet 29 8 7 14721 NL9 000 Valve exhaust 24 8 06110 NL9 C00 Engine Power up Kit V SBK 1 14110 NL9 C00 Camshaft comp IN 1 2 14210 NL9 C00 Camshaft comp EX 1 3 14312 NL9 C00 Spro...

Page 22: ...on use by removing height difference between the valve seat and ports and burrs or rough intake port so that no height difference between the insulator and intake port w exhaust port so that no height...

Page 23: ...2 3 Racing Kit...

Page 24: ...Seat C Seat F...

Page 25: ...2 5 Racing Kit...

Page 26: ......

Page 27: ...2 7 Racing Kit s with hand grinding tool...

Page 28: ...and D ool...

Page 29: ...2 9 Racing Kit e Limiter clutch kit 10...

Page 30: ...en installing the set plate apply locking agent to the set plate bolt threads 4 Remove a transmission bearing holder bolt see below and replace it with racing kit bolt 5 Install the oil pump drive spr...

Page 31: ...he oil pump Apply sealant to the mating surface of the oil pan Install the racing kit oil pan and tighten the bolts in a crisscross pattern in 2 or 3 steps Install the racing kit oil drain bolt with a...

Page 32: ...lace the No 1 4 pistons at TDC Top Dead Center Install the cam sprocket with the No 4 camshaft cam lobes facing up as shown No 4 cam lobes Valve timing when using the standard bolt holes Intake Opens...

Page 33: ...olts temporarily push the intake cam sprock et to retard direction fully and the exhaust cam sprocket to advance direction fully as shown No 3 cam lobes Place the No 2 3 pistons at TDC Top Dead Center...

Page 34: ...4 lbf ft 5 Further tighten the cylinder head bolts 53 degrees in numerical order 6 Further tighten the cylinder head bolts 53 degrees in numerical order again 7 Loosen and remove the cylinder head bol...

Page 35: ...ator racing kit AC generator cover racing kit Flange bolts racing kit Gasket racing kit Flange bolt racing kit 17 24 14 20 5 Flywheel bolt Standard bolt 90003 MN4 000 Racing kit bolt 90003 NL9 000 Col...

Page 36: ...o the crankshaft eel bolt threads and seating lywheel bolt rotor holder by inserting the flywheel holes and seat the 89030 NL9 711 etail of the tightening proce...

Page 37: ...1 667 18 30T 1 772 18 31T 1 632 19 31T 4th 1 380 21 29T 1 500 20 30T 1 526 19 29T 1 450 20 29T 5th 1 250 20 25T 1 348 23 31T 1 400 20 28T 1 368 19 26T 1 318 22 29T 6th 1 160 25 29T 1 227 22 27T 1 273...

Page 38: ...3 1 edge 2 P 3 31T 23463 NL9 710 3 2 1 P 2 29T 23482 NL9 710 1 2 R1 30T 23481 MEL R10 2 2 P 2 29T 23482 NL9 710 1 No P 1 28T 23501 NL9 C00 C5 No 1 P 2 26T 23502 NL9 710 C5 1 2 R1 31T 23501 MEL R10 C5...

Page 39: ...222 219 216 214 211 206 201 235 233 232 230 226 224 221 219 215 210 205 252 249 248 246 242 240 236 234 230 225 219 256 253 253 250 246 244 240 238 234 229 223 265 262 261 259 255 252 248 246 242 237...

Page 40: ...eplace the following racing kit right crankcase cover as shown Right crankcase cover racing kit Flange bolts 6 x 22 mm racing kit Collars racing kit Cover guard racing kit Filler cap racing kit Flange...

Page 41: ...2 21 Racing Kit h center...

Page 42: ...ter cam plate Clutch center Thrust washer 06 MEL standard Clutch outer 06 MEL standard Needle bearing 06 MEL standard Outer guide 06 MEL standard Judder spring Spring seat Clutch disc large I D paint...

Page 43: ...vail able When the clutch lifter cam plate is replaced with optional narrow cam angle type the clutch engage time from the back torque limiter is acti vated is longer than the larger angle one The clu...

Page 44: ...re plate and clutch center B and adjust by combination of the three different thickness clutch disc page 2 32 22321 NL9 710 Clutch plate 1 9 mm 22321 MT3 000 Clutch plate 2 0 mm 22322 NL9 710 Clutch p...

Page 45: ...CLUTCH SHIMS 3 CLUTCH SPRING 4 STROKE SHIM 5 CLUTCH VC SPRING enter B is installed secure am plate by pushing the plate onto the clutch cen 1 1 2 3 4 5 Assemble the clutch center guide shim s clutch s...

Page 46: ...lutch center lock nut threads and seating surfaces Screw the center lock nut by hand fully Hold the primary drive and driven gear with a gear holder Tool Gear holder 07724 0010100 Tighten the clutch c...

Page 47: ...rn smoothly and quietly Also check that the outer race of the bearing fits tightly in the lifter plate Replace the bearing if the inner race does not turn smoothly quietly or if the outer race fits lo...

Page 48: ...ced page 2 31 1 CLUTCH PLATE Clutch plate Check the plates for discoloration Check the plate warpage on a surface plate using a feeler gauge Replace the clutch discs and plates as a set Always adjust...

Page 49: ...enter B bosses for wear or damage Clutch lifter rod Check the clutch lifter rod for bending or damage See CBR Service Manual for clutch outer guide and mainshaft inspection 1 CLUTCH CENTER 2 LIFTER CA...

Page 50: ...nd clutch center guide A to cified value page 2 31 the clutch center and clutch guide clearance between the pres te and clutch center B to the d value page 2 32 clearance between the clutch nd clutch...

Page 51: ...djust the stroke by selecting the stroke shim thick ness Six different thickness clutch stroke shims are avail able Stroke shim thickness Mark 18 1 8 mm thickness Mark 19 1 9 mm thickness Mark 20 2 0...

Page 52: ...roove and clutch plate 2 1 has two identification groove 2 0 mm has no groove Select and combine the clutch plates so that the clearance is fall between the specified range Clearance is too small Easy...

Page 53: ...identification letter on its surface Clutch shim thickness Mark 09 0 9 mm thickness Mark 10 1 0 mm thickness Mark 11 1 1 mm thickness Mark 12 1 2 mm thickness Mark 13 1 3 mm thickness Mark 14 1 4 mm t...

Page 54: ......

Page 55: ...semble the crankcase halves and tighten the main journal bolts to the specified torque page 2 38 Measure the main journal bearing I D s using a dial gauge in an Y axis at two points Take the minimum r...

Page 56: ...lection table BEARING THICKNESS A Pink Blue Thick B Pink Black C Pink Brown D Pink Green E Pink Yellow F Pink Pink G Pink Purple Thin The crankpin bearing thickness is differ about 0 003 mm by 1 rank...

Page 57: ...using a micrometer in an X Y and Z axis Take the maximum reading to determine the crankpin O D s From the measured bearing I D s and main journal O D s calculate the clearance Specified oil clearance...

Page 58: ...crankcase 1 Select the main journal bearings page 2 35 Set the selected main journal bearings onto the upper crankcase 2 Install the two suitable selected thrust shims to the both side of the upper cr...

Page 59: ...inch bolt Turn the balancer shaft counterclockwise turn until the resistance is felt then return 2 graduations Do not turn the balancer shaft more than necessary so the balancer gear bear ing and shaf...

Page 60: ...POINT B APPLY MOLYBDENUM DISULFIDE GREASE APPLY MOLYBDENUM DISULFIDE GREASE UM POINT A...

Page 61: ...ngine hanger nut D then e specified torque while t f m 43 lbf ft ngine hanger nut C then e specified torque while t f m 43 lbf ft ont engine hanger bolt A f m 43 lbf ft middle engine hanger bolt que...

Page 62: ...Drill hole 3 4 mm Drill hole 3 4 mm Drain plug Sub tank band Oil filter cartridge Oil filler cap Taper plug...

Page 63: ...e harness 3 Remove the gearshift pedal and pedal link 4 Install the pedal rod sensor into the pedal link rod 5 Connect the sensor connector to the quick shift unit connector 7 Reinstall the gearshift...

Page 64: ...on the thrust washer in the racing kit 4 Install the thrust washer into the thermostat housing install the thermostat housing cover in the reverse order of removal 5 Remove the bypass hose 6 Cut the...

Page 65: ...ut 50 mm as shown in the illustration 7 Install the cutted hoses to the thermostat housing and water joint and secure them with clamps 8 Install the hose plugs in the racing kit to the hose ends and s...

Page 66: ...l into the vacuum hose that is connected to the intake air duct control valve Bent the vacuum hose as shown and secure it with tie lap Steel ball 5 96211 05000 Note Do not cut the vacuum tube Steel ba...

Page 67: ...2 47 Racing Kit r hose Right radiator hose Racing kit A Oil cooler pipe Racing kit Oil cooler hose B Racing kit Hose clamp A Racing kit...

Page 68: ...nect the throttle cable ends to the throttle pipe then tighten the throttle housing screws 6 Install the racing kit starter engine stop switch to the right handlebar Tighten the forward screw first th...

Page 69: ...2 49 Racing Kit g kit...

Page 70: ...ut the wire around the other screw groove 4 Twist the wire and tighten the screw Route the twisted wire under the air funnel as shown Standard 06160 NL9 710 Optional 06160 NL9 C30 Item Height Item Hei...

Page 71: ...installing the covers When the racing kit steering damper is installed 2P Black connector is discon nected the waring LED on the combination meter is illuminated but there are no problem in the syste...

Page 72: ...h new sealing washers and tighten the banjo bolt to the specified torque Torque 26 N m 2 7 kgf m 20 lbf ft 12 Route the fuel tank breather hose properly and connect it to the fuel tank NOTE When the f...

Page 73: ...d flange nuts as shown 4 Install the bank angle relay and overflow catch tank stay onto the upper cowl stay and secure it bolts and nuts 5 Install the catch tanks and secure them with tie laps Bank an...

Page 74: ...Starter relay cable racing kit Battery rubber cushion racing kit Battery tray racing kit Seat rail racing kit Ground cable racing kit Adjuster plate racing kit...

Page 75: ...l 3 3 3 5 mm holes into the rear fender rib as shown 3 Install the relay stay on the rear fender B and secure it with pop rivets 4 Install the relay rubber suspension onto the relay stay Relay racing...

Page 76: ...in the racing kit Install the racing kit exhaust pipe and muffler as shown When using the 06 model seat rail use exhaust pipe mounting rubber and col lar included in the racing kit When using the 04...

Page 77: ...rs racing kit Drive chain guard racing kit Bolts racing kit 2 Apply adhesive to the drill holes and pop nut seat and install the pop nuts into the holes Stake the pop nut using a commercially availabl...

Page 78: ...9T 40T 41T 42T 43T 114L 114L 114L 114L 114L 15T 116L 116L 116L 116L 116L 116L 118L 118L 114L 114L 114L 114L 16T 116L 116L 116L 116L 116L 116L 118L 118L 118L 114L 114L 114L 17T 116L 116L 116L 116L 116L...

Page 79: ...4 05 models T CASE BOLT down and gently seat the der etween the spring collar B and hold the damper rod he lock nut ork bolt 1 3 2 Part number Spring rate Oil level 51401 NL9 901 8 8 N mm K 0 90 83 mm...

Page 80: ...LLAR 3 SPRING SEAT STOPPER Extend the fork damper fully and install the damper rod holder onto the damper rod adjust case TOOL Damper rod holder 070MB MEL0200 or 070MB MELC200 or Showa special tool No...

Page 81: ...the spring collar B with its flange side facing down Install the fork bolt to the damper rod adjust case while aligning the grooves of the adjust plate with the damper rod adjust case GS G PLATE ring...

Page 82: ...OLT Install the pre load adjust plate B and stopper ring 1 PRE LOAD ADJUST PLATE B 2 STOPPER RING 1 2 1 2 he fork slider e damper rod adjust case...

Page 83: ...adjuster counterclockwise Standard position 2 turns out from full hard Compression Damping Adjuster The compression damping adjuster clockwise until it stops full hard position then turn the adjuster...

Page 84: ...then turn ckwise cks out from full hard 1 REBOUND DAMPING ADJUSTER Rebound Damping Adjuster The rebound damping adjuster clockwise until it stops full hard position then turn the adjuster countercloc...

Page 85: ...disc t the circuit from which higher brake performance is needed STD STD STD STD Showa SP Showa SP STD STD Brembo Brembo Brembo Brembo 310 320 STD STD NL6 NL9 NL6 NL9 NL9 NL9 NL9 NL9 NL9 NL9 O O O O O...

Page 86: ...ork R side shim 0 2 90525 NL9 720 8 Fork R side shim 0 3 90526 NL9 720 When using the NL6 or NL9 wheel with standard fork use Brembo caliper When installing the Brembo caliper install the fork spacer...

Page 87: ...4301 NL6 000 2 Front axle nut 44303 NL9 000 3 Front axle guide A 44304 NL9 000 4 Front axle guide B 44305 NL9 000 5 Nut M28 x 1 0 90305 NL6 000 6 Washer 45 x 22 x 3 90503 NL6 000 7 Fork side shim 0 2...

Page 88: ...ove the bearing retainer using a special tool Tools Retainer wrench B 07710 0010200 Retainer wrench body 07710 0010401 rake discs ach bearing with your finger rn smoothly and quietly ring outer races...

Page 89: ...t 42 x 47 mm 07746 0010300 Pilot 25 mm 07746 0040600 Never install old bearings once the bearing have been removed they must be replaced with new ones Replace the wheel bearings in pairs aring and dis...

Page 90: ...RENCH B 2 RETAINER WRENCH BODY 1 2 NL6 Wheel Apply molybdenum disulfide grease to the new bearing retainer threads and install it into the hub Tighten the bearing retainer using the special tools Tool...

Page 91: ...with a punch 1 BRAKE DISC 2 BOLTS Install the brake discs and tighten the bolts to the specified torque Torque 15 N m 1 5 kgf m 11 lbf ft Install the wheel side collars 1 RIGHT SIDE COLLAR 2 LEFT SID...

Page 92: ...le axle from the inside install e side nut to the specified m 58 lbf ft guide A and B into the right he front wheel between the stall the front axle and axle hten applied pump the fork up es to parall...

Page 93: ...2 73 Racing Kit C 2 ke disc 1 DRIVEN FLANGE Remove the final driven flange assembly from the left wheel hub Remove the damper rubbers 1 1 1 DAMPER RUBBERS...

Page 94: ...3710200 Pilot 25 mm 07746 0040600 Never install old bearings once the bearing have been removed they must be replaced with new ones Replace the wheel bearings in pairs T bearing and distance collar d...

Page 95: ...600 2 1 2 1 BEARING RETAINER 2 RETAINER TOOL Apply a locking agent to the bearing retainer threads and install it into the hub The bearing retainer has left hand threads Tighten the bearing retainer t...

Page 96: ...en flange right side collar Install the circlip into the groove securely T ange bearing into the driven g the special tools ngs once the bearing have must be replaced with new 07749 0010000 m 07746 00...

Page 97: ...to the specified 25 lbf ft 1 BRAKE DISC 2 BOLTS Install the brake disc onto the right wheel hub Note the direction of the brake disc Apply a locking agent to the brake disc bolt threads Install the b...

Page 98: ...n ing the the stopper screws 6 Secure the stopper screws by tightening the lock nuts 11 7 Loosen the rear axle and check that there are no free play on adjusting plate 8 16 8 Make sure the axle is ins...

Page 99: ...2 79 Racing Kit bracket guide bosses from the racing kit swingarm 55100 MEL R30 Caliper bracket guide bosses Grind off...

Page 100: ...N ADJUSTING PLATE 16 14 13 17 18 9 1 2 8 1 2 1 ROUND EDGE COLLAR 2 FLAT EDGE COLLAR Left Driven flange side collar selection Two types of the left driven flange side collars are available Use the col...

Page 101: ...e the tachometer needle returns to 0 When the tachometer or speedometer input signal is detected or not access for more than 30 seconds during setting the setting value is cancelled and return to norm...

Page 102: ...he RESET button utton is pressed the next on is pressed the previous temperature during each lap of the section lap number 1 SEL BUTTON 2 RESET BUTTON If the RESET or SEL button is pressed and hold th...

Page 103: ...2 83 Racing Kit...

Page 104: ...Memo...

Page 105: ...REAR WHEEL REAR BRAKE DISK OFF SET MODEL 3 32 FUEL TANK 3 34 QUICK FILLER SET ENDURANCE 3 35 AIR BOX DUCT SET AIR CLEANER ELEMENT 3 36 BREATHER CASE SET 3 37 EXHAUST SET 3 38 SWINGARM DRAIVE CHAIN AD...

Page 106: ...BK FIM Superbike OP Optional parts E OF PARTS LIST Modification designation Subcontractor designation Color code ISO Chemical surface treatment The parts which have a dot on the left side of the Ref N...

Page 107: ...0 65 HEAD 0 70 HEAD 0 55 N EX ONER 5Q 10 CK 7X10 5 No paint Orange paint Yellow paint Purple paint IN 9C0 EX 9C0 9C0 9C0 Orange paint Yellow paint Description Remarks T V Reqd No 1 1 1 1 1 4 4 2 1 1...

Page 108: ...KIT IV SBK MM 75X0 8X2 3 75X0 8X2 4 5X1 5X1 95 4 9C0 Description Remarks V Reqd No 1 4 8 4 4 4 8 8 SBK JSB...

Page 109: ...HEAD 0 65 HEAD 0 70 HEAD 0 55 N N EX EX 5Q 10 CK 7X10 5 R B No paint Orange paint Yellow paint Purple paint R B IN 9C3 R B EX 9C3 9C3 R B R B Description Remarks T V Reqd No 1 1 1 1 1 1 1 1 1 1 2 2 1...

Page 110: ...MP DRIVEN OIL F NDER F 6X28 8X30 AIN 12MM 6X12 R B For STD OIL PAN Description Remarks SET Reqd No 1 1 1 1 1 1 1 1 1 1 1 12 1 1 1 1 1 SBK JSB...

Page 111: ...3 7 TION Thickness t3 8 R B Green paint Description Remarks Reqd No 2 5 2 5 SBK JSB...

Page 112: ...ER CAM VC LIFTER CAM VC NTER VC C 7K C 4K ION TION TION 45 OP 40 OP Orange paint Green paint OP Thickness t3 0 Thickness t3 8 Groove 1 Groove 2 Description Remarks Reqd No 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 113: ...3 9 ATE ER ESSURE TER H LIFTER Description Remarks Reqd No 1 1 1 1 1 1 2 2 2 2 2 2 2 6 SBK JSB...

Page 114: ...ET HAFT SET SBK MM SHFAT SHFAT SHFAT 5 2 5 M 2 05 25 0 0 0 MM 0 Description Remarks SET Reqd No 1 1 1 1 1 2 2 2 5 1 1 1 1 6 4 1 1 1 9 1 6 SBK JSB...

Page 115: ...3 11 7MM 28X62X16 20X47X15 5 2X15 35X72X17 Description Remarks SET Reqd No 1 3 1 1 1 1 1 1 1 SBK JSB...

Page 116: ...R ER TER 35 F 6X18 F 6X22 F 6X25 2 8 STD OP OP STD Description Remarks Reqd No 1 1 1 2 1 1 1 1 1 1 1 2 5 3 1 1 4 1 1 1 2 1 1 1 1 1 1 1 2 5 3 1 1 4 SBK JSB...

Page 117: ...3 13 JSB F 6X18 F 6X22 F 6X28 R B For STD COVER Description Remarks ET Reqd No 1 1 1 2 1 1 1 2 2 12 1 1 1 1 2 1 1 1 2 2 12 1 SBK JSB...

Page 118: ...BLUE PINK BLACK PINK BROWN PINK GREEN PINK YELLOW PINK PINK PINK PURPLE BROWN GREEN YELLOW PINK RED WHITE PURPLE Description Remarks Reqd No 8 8 8 8 8 8 8 10 10 10 10 10 10 10 8 8 8 8 8 8 8 10 10 10...

Page 119: ...2 R B R B Groove 2 R B Groove 1 R B Groove 1 R B R B Groove 0 2 R B Groove End 1 R B Groove 2 R B Groove 2 R B Groove 2 R B Groove 2 R B Groove 2 R B R B Description Remarks B Reqd No 1 1 1 1 1 1 1 1...

Page 120: ...10X22 3 Description Remarks B Reqd No 1 1 1 1 SBK JSB...

Page 121: ...e 3 Groove 3 Groove 1 Groove 3 Groove 0 Groove 0 Groove 2 Groove 0 1 Groove 2 1 Groove 2 2 Groove 0 Groove 2 Groove 1 Groove 0 Groove 1 Groove 3 Groove 0 Groove 1 Groove 3 Description Remarks Reqd No...

Page 122: ...Groove 0 Groove 1 Groove 3 Groove 0 Groove 1 Description Remarks Reqd No 1 1 1 1 1 1 1 1 1 1 SBK JSB...

Page 123: ...3 19 OP 1B 1 45 OP 1 55 2B 2 25 OP 2 35 3B 3 25 OP 3 35 4B 4 45 OP 4 55 Description Remarks Reqd No 1 1 6 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 SBK JSB...

Page 124: ...T A I UP PPER OSE 4X12 STD Description Remarks T Reqd No 1 1 1 2 3 3 1 1 1 2 3 3 SBK JSB...

Page 125: ...3 21 HOSE SE D25 Description Remarks T Reqd No 1 2 2 2 1 1 2 2 2 1 SBK JSB...

Page 126: ...OT ROT ROT P ND L Description Remarks SE Reqd No 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 SBK JSB...

Page 127: ...06 R B OP OP OP R B R B R B No sale 51410 MEL 003 COLOR NATURAL No sale 51450 MEL 003 COLOR GOLD No sale 51453 MCJ 751 COLOR BLACK Description Remarks Reqd No 1 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2...

Page 128: ...NT E 10MM RG USTER 5 35 R B Description Remarks Reqd No 2 2 2 2 1 1 2 1 2 4 2 2 2 2 2 2 2 2 2 2 1 1 2 1 2 4 2 2 2 2 2 2 SBK JSB...

Page 129: ...12 3 For STD WHEEL 320 t6 0 OFFSET 12 3 For STD WHEEL 310 t5 0 OFFSET 12 3 For STD WHEEL 310 t6 0 OFFSET 12 3 For STD WHEEL 320 t6 0 OFFSET 12 3 BREMBO 320 t5 5 OFFSET 12 5 For NL6 WHEEL BREMBO 320 t...

Page 130: ...18P 0 X14 65 50 BREMBO Made of titanium For STD FORK BREMBO 320 DISK Description Remarks Reqd No 1 12 1 4 2 1 1 12 1 4 2 1 SBK JSB...

Page 131: ...CALIPER For 06 STD CALIPER For 06 STD CALIPER For 06 STD CALIPER For 06 STD CALIPER R B For NL5 CALIPER NL9 WHEEL REAR BRAKE DISK OFF SET MODEL For NL5 CALIPER NL9 WHEEL R B Description Remarks Reqd...

Page 132: ...SPL FORK For STD FORK For SHOWA SPL FORK NL6 WHEEL AXLE KIT For SHOWA SPL FORK NL9 WHEEL AXLE KIT For STD FORK NL6 WHEEL AXLE KIT For STD FORK NL9 WHEEL AXLE KIT For STD FORK STD WHEEL AXLE KIT CASTIN...

Page 133: ...ALL For NL6 WHEEL OP For NL9 WHEEL For SHOWA SPL FORK For STD FORK For SHOWA SPL FORK For SHOWA SPL FORK For STD FORK For SHOWA SPL FORK For STD FORK For STD FORK Description Remarks Reqd No 1 1 1 1 1...

Page 134: ...530 CHAIN For STD WHEEL 530 CHAIN For STD WHEEL 530 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WH...

Page 135: ...3 31 GE 8MM L BRG 62 6205 2RS X62X23 8 Description Remarks Reqd No 1 1 1 4 6 6 1 1 2 1 1 1 1 4 6 6 1 1 2 1 SBK JSB...

Page 136: ...EL 530 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN For NL6 9 WHEEL 525 CHAIN Chamfering large Chamfering sma...

Page 137: ...23 8 52X27X15 REAR BRAKE DISK OFF SET MODEL REAR BRAKE DISK OFF SET MODEL REAR BRAKE DISK OFF SET MODEL Made of titanium REAR BRAKE DISK OFF SET MODEL Description Remarks ODEL Reqd No 6 1 1 1 1 4 6 6...

Page 138: ...In the left side use the STD Description Remarks Reqd No 1 1 1 1 4 1 1 6 1 1 1 1 1 4 1 1 6 1 SBK JSB...

Page 139: ...3 35 P AP IND 8 Description Remarks Reqd No 1 2 1 1 1 1 18 2 18 1 2 1 1 1 1 18 2 18 SBK JSB...

Page 140: ...R M R B CFRP Description Remarks T Reqd No 1 2 1 1 2 1 1 2 2 1 2 1 1 2 1 1 2 2 SBK JSB...

Page 141: ...3 37 T MOUNTING OSE HER ETURN ASE OUNT HOLDER 6X20 Description Remarks Reqd No 1 1 2 2 3 1 1 1 1 1 2 2 2 2 2 1 1 2 2 3 1 1 1 1 1 2 2 2 2 2 SBK JSB...

Page 142: ...of titanium Made of titanium Made of titanium Made of titanium Made of titanium Made of titanium Made of titanium Made of titanium Not included with EXHAUST SET Ti SBK Description Remarks Reqd No 1 4...

Page 143: ...T Ti SBK For 06 STD SEAT RAIL R B For 06 STD SEAT RAIL R B Not included with EXHAUST SET Ti SBK Not included with EXHAUST SET Ti SBK Not included with EXHAUST SET Ti SBK Description Remarks Reqd No 1...

Page 144: ...M 0 0 5 5 For 06 STD SEAT RAIL R B For 06 STD SEAT RAIL R B Description Remarks Reqd No 1 2 8 1 1 1 2 8 1 1 SBK JSB...

Page 145: ...DE E E L SIDE ARM PIVOT DISTANCE STANCE STANCE REAR BRAKE DISK OFF SET MODEL REAR BRAKE DISK OFF SET MODEL R B R B R B R B Description Remarks ET Reqd No 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 146: ...8 R ALL 6905 32X42X20 32X42X37 5 5 M 45MM 6X12 6X16 Description Remarks ET Reqd No 1 2 2 2 1 1 2 1 1 1 1 1 1 2 2 2 2 2 1 2 2 1 2 2 2 1 1 2 1 1 1 1 1 1 2 2 2 2 2 1 2 2 SBK JSB...

Page 147: ...12 0 J N N P2 N P4 N ARM IDE N ARM USHION USHION P2 USHION P4 NG ROD PIVOT R B R B OP OP OP OP OP R B R B R B Description Remarks Reqd No 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 148: ...78 17X24X17 19X26X15 L 10 5 ARAI SHION PIVOT 3 Made of titanium Made of titanium Made of titanium Made of titanium Made of titanium Description Remarks Reqd No 1 1 1 1 1 6 1 1 6 1 3 1 1 1 1 1 6 1 1 6...

Page 149: ...3 45 SET AG OTOR AG Description Remarks Reqd No 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SBK JSB...

Page 150: ...P NK ANGLE B IGN IGN SBK IGN JSB IGN JSB ENDU N I F I F R B R B R B R B R B RC232C TYPE USB TYPE Description Remarks Reqd No 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 S...

Page 151: ...3 47 S X22 M MM 6X22 For 06 ECU SAME 04 05 STD Description Remarks Reqd No 1 1 1 1 2 2 1 2 2 2 2 2 1 1 2 1 1 1 1 2 2 1 2 2 2 2 2 1 1 2 SBK JSB...

Page 152: ...T HT L LIGHT R L ED H4 T M OP Description Remarks Reqd No 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 2 2 1 1 2 2 SBK JSB...

Page 153: ...3 49 HIFT T R X10 Description Remarks Reqd No 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 SBK JSB...

Page 154: ...OUNT UNT RY DJ MM 6X12 6X12 8X25 10X25 10X28 Description Remarks Reqd No 1 1 1 1 1 1 1 1 1 2 5 1 2 2 1 1 1 1 1 1 1 1 1 1 2 5 1 2 2 1 SBK JSB...

Page 155: ...3 51 OSE R B R B R B R B R B R B OP Integrated rubber hose between Thermostat and Filler neck R B Description Remarks Reqd No 1 1 1 4 1 1 1 2 1 1 1 4 1 1 1 2 SBK JSB...

Page 156: ...C00 13112 NL9 000 13121 NL9 003 13131 NL9 003 13141 NL9 003 13214 NL9 711 13215 NL9 711 13216 NL9 711 13217 NL9 711 13218 NL9 711 13219 NL9 711 13220 NL9 711 13314 NL9 711 13315 NL9 711 13316 NL9 711...

Page 157: ...E 3 1 E 3 1 E 3 1 E 3 1 19052 KV0 000 19052 MAC 680 19100 MEL R31 19120 NL9 000 19170 NL9 000 19225 MCS 003 19502 MEL R30 19503 MEL R30 19504 KY1 003 19505 KS6 700 19505 MEL R30 19507 MEL R30 19510 NL...

Page 158: ...15 F 14 F 14 F 15 E 8 F 17 F 17 F 17 F 17 F 15 F 16 F 17 33100 MR7 003 33150 MR7 003 33700 NL6 700 34901 MC7 602 35130 NL6 000 35160 MBW Y02 35200 MEL R10 35400 NL9 000 35850 MT4 000 35856 KBH 000 371...

Page 159: ...01 NL6 000 44301 NL9 720 44303 NL9 000 44303 NL9 720 44304 NL9 000 44304 NL9 720 44305 NL9 000 44306 NL9 720 44311 NL6 000 44311 NL9 710 44311 NL9 720 44311 NL9 810 44311 NL9 910 44601 NL6 000 44601 N...

Page 160: ...0 55231 NL9 000 F 13 F 1 F 15 F 15 F 12 F 10 F 11 F 6 F 6 1 E 5 E 4 F 3 58487 KA4 831 64501 NL9 910 64502 NL9 C00 64503 NL9 000 81312 GJ5 000 81351 124 830 84706 415 000 87000 NL6 000 89030 NL9 711 90...

Page 161: ...F 2 F 2 F 2 F 13 E 6 F 13 F 13 F 8 F 15 F 11 F 12 F 1 91053 MCJ 003 91053 MCJ 751 91053 NL6 701 91057 NL9 710 91071 MCJ 003 91071 MY1 005 91074 KZ4 B01 91074 MBR 722 91080 NL6 300 91081 ND4 750 91201...

Page 162: ...2006 CBR1000RR PART NO INDEX ck Block Block Block 3 1 1 4 1 7 2 2 8 2 0 5 0 8 8 8 8 1 5 7 Part No Part No Part No...

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HRC 2006 CBR1000RR, Set-Up Manual/Parts List, Page: 141 / 162

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