Horizon Reverse Osmosis Seafari Versatile Series Owner'S Manual Download Page 145

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Seafari Versatile 450 - 1800

Page 10-23

14.

HP PUMP/MOTOR PLGR HRO VERSATILE 220/60/3PH - B2151410004

ITEM

PART NUMBER

DESCRIPTION

QTY.

061142157016

BOLT HEX 3/8-16 X 1 SS

061080056000

WASHER FLAT 3/8" SS

061142150016

BOLT HEX 5/16-18 X 1 SS

061060050000

NUT HEX 5/16-18 W/INSERT SS

061100049000

WASHER FLAT OS 5/16" SS

12180512CO

HP PUMP-GP 4.2 GPM SS LEFTHAND

1920016590

STRAIN RELIEF 90, .50 BLK W-NUT

4928402800

CONDUIT 1/2" (FLEX) BLK

1317021969

ELB90 -6 FLARE X 3/8 MPT SS

0112072600

ELB90 1/2 MPT X 3/4 BARB NYLON

1904040600

STRAIN RELIEF 1/2" BLK LT50P

15AE231012

MOTOR 3 HP 220/60-440/60 3PH

RECOMMENDED SPARES

PART NUMBER

DESCRIPTION

B654080002

HP PUMP VALVE REBUILD 2.3-4.2G

B653090001

HP PUMP SEAL KIT REBUILD GEN P

B647800003

PUMP OIL 16 OZ

(Standard)

Summary of Contents for Seafari Versatile Series

Page 1: ...ari Versatile Modular Single Membrane 1 Single Membrane 1 HRO Seafari SFC 450 1 HRO Seafari SFM 450 1 HRO Seafari SFC 700 1 HRO Seafari SFM 700 1 HRO Seafari SFC 900 1 HRO Seafari SFM 900 1 Double Mem...

Page 2: ......

Page 3: ......

Page 4: ...and logic programming used in the design and manufacture of the HRO Reverse Osmosis Desalination System is the property of HRO Systems and protected by U S and international copyright laws The conten...

Page 5: ...50 Hz Date Purchased ________________________________ DEALER INFORMATION Business Name _____________________________________________________________________________________ Address __________________...

Page 6: ..._______________________________________________________ DEALER INFORMATION Business Name _____________________________________________________________________________________ Address _________________...

Page 7: ...allation details p 17 Add UV installation details p 19 21 Reported 9 11 08 5 Sept 11 2008 Section K p 12 13 Add reference to UV maintenance details p 12 Add UV maintenance details p 13 18 Reported 9 1...

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Page 9: ...3 3 1 4 PRODUCT WATER MONITORING SUBSYSTEM 3 4 3 1 5 RINSE CLEAN TANK SUBSYSTEM 3 4 3 1 6 ELECTRONIC SUBSYSTEM 3 4 3 1 7 OPTIONAL EQUIPMENT 3 7 4 SYSTEM INSTALLATION 4 1 4 1 ON SITE STORAGE AND PREPA...

Page 10: ...PROCEDURE 6 4 6 2 1 SHUTDOWN CAUTIONS 6 4 6 2 2 SHUTDOWN SEQUENCE 6 4 7 TROUBLESHOOTING 7 1 8 STORAGE AND CLEANING 8 1 8 1 R O MEMBRANE ELEMENT HANDLING SYSTEM STORAGE CAUTIONS 8 1 8 2 SHORT TERM SHUT...

Page 11: ...001 10 31 21 MEMBRANE RACK 700 1 STD WITH MEMBRANE H2221410002 10 32 22 MEMBRANE RACK 900 1 STD WITH MEMBRANE H2221410003 10 33 23 MEMBRANE RACK 900 2 STD WITH MEMBRANES H2221410004 10 34 24 MEMBRANE...

Page 12: ...Page ix 12 3 TEMPURATURE EFFECT COMPARISON CHART 12 2 12 4 SEA WATER TEMPURATURE PRESSURE EFFECTS CHART 12 3 12 5 SALINITY EFFECTS CHART 12 4 12 6 WATER COMPARISON CHART 12 5 12 7 PPM CONVERSION CHAR...

Page 13: ...Seafari Versatile 450 1800 1 INTRODUCTION 1...

Page 14: ...Seafari Versatile 450 1800 1 This page is intentionally left blank...

Page 15: ...d calcium carbonates or alkaline soluble organic inorganic substances and microbiological slimes The Membrane Element is not warrantied for iron fouling rust chemical or petroleum products attack extr...

Page 16: ...This manual is intended for HRO System s system technicians technical support and training personnel This manual contains technical information and instructions for the installation operation mainten...

Page 17: ...ronics with advanced proprietary logic features found in no other desalination system Various Remote Control units are available for remote operation of the System The HRO Solution A manmade process R...

Page 18: ...Seafari Versatile 450 1800 Page 1 3 1 ILLUSTRATION THE ANATOMY OF A REVERSE OSMOSIS MEMBRANE ELEMENT...

Page 19: ...MOTIC PRESSURE The transfer of the water from one side of the membrane to the other will continue until the head pressure is great enough to prevent any net transfer of the solvent water to the more c...

Page 20: ...y given pressure this flow increases with increasing water temperature and is reduced at lower temperatures The system over comes this factor by self adjusting the operating pressure to maintain a pre...

Page 21: ...Seafari Versatile 450 1800 2 SYSTEM SPECIFICATIONS 2...

Page 22: ...Seafari Versatile 450 1800 2 This page is intentionally left blank...

Page 23: ...odular Double Membrane 2 HRO Seafari SFM 900 2 HRO Seafari SFM 1400 2 HRO Seafari SFM 1800 2 2 2 PERFORMANCE PRODUCT WATER PRODUCED PER HOUR AND PER DAY OF OPERATION 15 at 850 psig 56 BAR 77 F 25 C 35...

Page 24: ...ns 13 2 liters HRO SFM 700 1 1400 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFC 900 1 1800 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFM 900 1 1800 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFC 450 1 900 2 60H...

Page 25: ...gned to be as electrically efficient as possible RPM supplied to and Pressure created by the High Pressure Pump govern the amount of energy required by the High Pressure Pump s Electric Motor In order...

Page 26: ...9 2 78 230 3 0 8 2 70 Three 380 3 0 4 6 39 460 3 0 4 1 35 BOOSTER PUMP MOTOR 1 2 HP PHASE Hz VAC H P FLA LRA Single 50 60 115 5 7 4 34 Single 50 60 220 230 5 3 7 17 Three 50 60 220 230 5 2 12 Three 5...

Page 27: ...10 6 24 5 BOOSTER PUMP MOTOR 1 2 HP PHASE Hz VAC H P FLA LRA Single 50 60 115 5 7 4 34 Single 50 60 220 230 5 3 7 17 Three 50 60 220 230 5 2 12 Three 50 60 380 460 5 1 6 RECOMMENDED CIRCUIT BREAKER Op...

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Page 29: ...Seafari Versatile 450 1800 3 PRE INSTALLATION NOTES 3...

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Page 31: ...inse Clean Inlet Valve optional is used to change the system from an operational mode to a rinse storage or cleaning mode This valve directs water into the Booster Pump from either the raw water feed...

Page 32: ...wmeter 43 Diversion Valve Horizon Seafari Versatile Series 450 1800 US GPD Reverse Osmosis Desalination System The Cube Contains 32 High pressure Switch 34 Brine Flowmeter 41 Salinity Probe 42 Product...

Page 33: ...led to the High Pressure Pump Single Phase Systems utilize specially designed electric motors which include a thermal overload protection switch which shuts the System off due to low voltage or over l...

Page 34: ...Tank may be any container suitable for storing Potable Water i e existing water storage tank 47 Ships Fresh Water Pressure System is the existing pumping pressurizing system for distribution of the f...

Page 35: ...p button to stop Booster Pump operation Consult the User s Manual for more information regarding fault conditions operational guidelines and additional instructions START This switch initiates the sta...

Page 36: ...ed by pressing the Start Stop button to stop operation Press Booster Pump button to start booster pump Press the Start Stop button to stop Booster Pump operation Consult the User s Manual for more inf...

Page 37: ...s reduces the initial startup amps required to start the motor The soft start is available on single phase systems and allows starting of the system when the power source i e generator is marginal or...

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Page 39: ...Seafari Versatile 450 1800 4 SYSTEM INSTALLATION 4...

Page 40: ...Seafari Versatile 450 1800 Page 4 ii 4 This page is intentionally left blank...

Page 41: ...ard the bottom when a stand up pipe is used 2 Brine Thru Hull Fitting 36 A minimum size with a MNPT connection Must be located above water level If a Multi Media Filter is installed an additional wast...

Page 42: ...they may contain small mounting hardware pieces or small system components 4 1 5 SPECIAL CONSIDERATIONS 1 Length of connection lines All connection lines should be as short as possible Increased lengt...

Page 43: ...the center of the pump sight glass The pump oil must be filled with HRO Systems supplied pump oil Self Contained System Packaged Components without options Installation Kit Modular System Packaged Com...

Page 44: ...NG CONNECTIONS 1 Assembly Step 1 Cut tube end square and clean Step 2 Loosen nut on fitting three turns Step 3 Insert tube into fitting until it bottoms Loosen nut completely and remove tube with atta...

Page 45: ...wmeter 43 Diversion Valve Horizon Seafari Versatile Series 450 1800 US GPD Reverse Osmosis Desalination System The Cube Contains 32 High pressure Switch 34 Brine Flowmeter 41 Salinity Probe 42 Product...

Page 46: ...450 1 900 2 38 965 mm 700 1 1400 2 47 1192 mm 900 1 1800 2 High Pressure Pump Inlet Membrane Vessel Assembly Diversion Valve Bypass Switch Main Connection Enclosure Product Brine Flow Meter High Press...

Page 47: ...2 38 965 mm 700 1 1400 2 47 1192 mm 900 1 1800 2 13 331 mm 5 3 4 146 mm Front View Side Main Connection Controller 11 39 289 mm 7 25 234 mm 6 04 161 mm 13 25 337 mm Remote Cube 11 279 mm 6 81 173 mm...

Page 48: ...mm Top View 14 68 373mm 15 90 404 mm Front View Top View 9 4 239 mm 16 404 mm Front View 4 3 4 GP HIGH PRESSURE PUMP Standard 4 3 6 RADIAL AXIAL HIGH PRESSURE PUMP Optional 20 61 524 mm 10 10 257 mm...

Page 49: ...FRESH WATER FLUSH 4 3 10 MULTI MEDIA FILTER Top View Front View 5 2 131 mm 8 3 211 mm 8 205 mm 18 5 8 474 mm 7 3 8 188 mm Top View Front View Front View Bottom View 21 5 8 549 mm 10 5 267 mm 14 75 37...

Page 50: ...NKTON FILTER 4 3 13 COMMERCIAL PRE FILTER OIL WATER SEPARATOR 4 3 12 CLEAN AND RINSE PANEL 18 52 470 5 mm Top View Front View 8 15 207 mm Top View Front View 7 75 197 mm 14 21 361 mm 5 32 135 mm Front...

Page 51: ...iant heat above 120 F 40 C Avoid skin and eye contact with the storage solution the membrane is packaged in In case of skin contact rinse the skin thoroughly with water In case of eye contact flush re...

Page 52: ...ster Pump in an area that is accessible The Valve may be directly mounted to the Outlet Port of the Sea Strainer or the Inlet Port of the Booster Pump If used connect one side port of the Inlet Clean...

Page 53: ...bowl for mesh screen element removal Connect the inlet to the Booster Pump Outlet or the Fresh Water Flush Outlet 9 Multi Media Filter 7 optional is supplied pre mounted to its own base Mount the Mult...

Page 54: ...Pump Inlet In line Low Pressure Pick Up Tee See also 14 Standard Pre filter Inlet From Booster Pump Using the supplied hose connect the Oil Water Separator Inlet to the Standard or Commercial Pre fil...

Page 55: ...Page 4 15 4 Seafari Versatile 450 1800 Figure 5b Follow the labeling NOT the molded arrows and lettering...

Page 56: ...eference 18 3 Way Product Water Diversion Solenoid Valve 43 This valve is integrated in the control manifold assembly It does not require individual installation 19 Charcoal Filter 44 Use the supplied...

Page 57: ...e indent was made in wood or other porous surface then it is best to seal the surface of the indent so that the Touch Pad properly adheres to the indent surface Once the indent hole has been sized and...

Page 58: ...e as possible to the point of use to avoid potential contamination discharge from pipes fittings etc 3 The UV unit should be mounted on stable support to avoid straining or warping Allow sufficient cl...

Page 59: ...nit and slightly tighten the leaking compression nut 7 Retest until a leak free installation is verified 8 Once the UV unit is leak free the quartz sleeve installation is complete The UV lamp can now...

Page 60: ...not allow the flow rate to exceed 2 GPM 7 5 LPM e Do not cycle the UV unit more than 3 ON OFF cycles in a 24 hour period f Ensure all plumbing connections are tightly sealed before applying pressure g...

Page 61: ...Seafari Versatile 450 1800 5 SYSTEM COMMISSIONING 5...

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Page 63: ...ISUSE OF AUTHORIZED CHEMICALS VOIDS SYSTEM WARRANTY DO NOT connect any water line to the Horizon Seafari system that may contain any of the above listed chemicals Example Do not connect the inlet of t...

Page 64: ...Switch 34 Brine Flowmeter 41 Salinity Probe 42 Product Flowmeter 43 Diversion Valve Horizon Seafari Versatile Series 450 1800 US GPD Reverse Osmosis Desalination System Horizon Seafari Versatile Seri...

Page 65: ...the access hole to the Diversion Valve 43 8 Close the Commercial Pre filter 14 drain valve if installed 9 Close the Oil Water Separator 17 Drain Valve if installed 10 Close the air bleed valve locate...

Page 66: ...located at the top of the each housing 16 18 and close when water displaces all of the air Fig 5c Valves positioned for Media Filter Rinse Fig 5d Valves positioned for Normal Operation Fig 5b Valves p...

Page 67: ...the owner and future operator s reference This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Horizon Seafari system The p...

Page 68: ..._______________________________________________________________ System Power __________________ VAC ________ Hz _______ Phase Feed Water Temperature _________________ Fahrenheit or _________________Ce...

Page 69: ..._______________________________________________________________________ System Power __________________ VAC ________ Hz _______ Phase Feed Water Temperature _________________ Fahrenheit or ___________...

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Page 71: ...Seafari Versatile 450 1800 6 SYSTEM START UP SHUT DOWN 6...

Page 72: ...6 Seafari Versatile 450 1800 This page is intentionally left blank...

Page 73: ...s the factory setting at which time the product water passes into the Post Filtration components and onto the Ship s Storage Tank 46 16 Check for unusual noises or other occurrences 6 1 1 SOFT START O...

Page 74: ...ull speed and the High Pressure Pump contactor makes an audible click and is switched on The Soft Motor Starter has a 30 Amp circuit breaker on its enclosure When the circuit breaker trips the Soft St...

Page 75: ...1800 US GPD Reverse Osmosis Desalination System Shown pressurized and producing potable water Fig 6a The System Illustrated in the 3 separate stages of Start Up Operation The System is shown with Rin...

Page 76: ...aise the standing water temperature in the components above 122 F 50 C At or above this high temperature pressurized hot water could cause irreversible damage to the HRO R O Membrane Elements Therefor...

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Page 78: ..._______ VAC ________ Hz _______ Phase Feed Water Temperature _________________ Fahrenheit or _________________Centigrade Hour Meter Reading ____________________ Hours PRESSURE GAUGE READINGS Commercia...

Page 79: ...wner ________________________________________________________________________________ System Power __________________ VAC ________ Hz _______ Phase Feed Water Temperature _________________ Fahrenheit...

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Page 81: ...Seafari Versatile 450 1800 7 SYSTEM TROUBLESHOOTING GUIDE 7...

Page 82: ...Seafari Versatile 450 1800 7 This page is intentionally left blank...

Page 83: ...the Circuit Breaker and check the circuit breaker to ensure that it passes full voltage across all legs when the system is fully pressurized Ensure that the Circuit Breaker is of the proper amperage r...

Page 84: ...other auxiliary equipment pulling current exceeding the permissible load on the Power Source There is a loose wire from the Power Source to the System or within the System Electronic Controller which...

Page 85: ...ing is less than normal and the Product Water Flow Meter registers flow even with no operating pressure applied to the system R O Membrane Vessel Assembly is allowing bypassing of Feed Water into the...

Page 86: ...Refer to Section 12 High Pressure Gauge is defective and registering higher than the actual applied pressure 6 Product water quantity and quality The R O Membrane Element requires a specified amount o...

Page 87: ...does not blink at all then the LP Transducer is set too low Adjust or replace the LP Transducer but first refer to 1 System shuts down by itself and a fault lamp is illuminated allowing internal by pa...

Page 88: ...is fouled or has been attacked by chemicals The R O Membrane Element has a broken product water tube caused by a restriction in the Product Water Line The R O Membrane Element Product Water O Ring is...

Page 89: ...ter the system starts the Water Quality LED turns green from red If this is not observed then go to Salinity Level Calibration procedure 5 When the Water Quality LED is illuminating in green disconnec...

Page 90: ...omatic Fresh Water Flush operation and subsequent 7 day repeat cycle The FWF duration must be set properly in order to enable the FWF function see calibration mode below 2 When the FWF duration is pro...

Page 91: ...om latching Check the power source to ensure that it continually delivers the proper power to the System If voltage drops below acceptable standards for even a micro second this causes the electronic...

Page 92: ...Seafari Versatile 450 1800 Page 7 10 7...

Page 93: ...Seafari Versatile 450 1800 Page 7 11 7 Electrical Troubleshooting Diagram...

Page 94: ...Seafari Versatile 450 1800 7 This page is intentionally left blank...

Page 95: ...Seafari Versatile 450 1800 8 STORAGE AND CLEANING 8...

Page 96: ...Seafari Versatile 450 1800 8 This page is intentionally left blank...

Page 97: ...rect sunlight High temperature causes up to 40 flux loss loss of production of the R O membrane element s This damage is irreversible Freezing temperatures cause mechanical damage to the HRO system Th...

Page 98: ...lowmeter 43 Diversion Valve 32 High Press Switch The Cube Contains 34 Brine Flowmeter Once Through Open Loop Clean Rinse Operation Horizon Seafari Versatile Series 450 1800 US GPD Reverse Osmosis Desa...

Page 99: ...lowmeter 41 Salinity Probe 42 Product Flowmeter 43 Diversion Valve 32 High Press Switch The Cube Contains 34 Brine Flowmeter Horizon Seafari Versatile Series 450 1800 US GPD Reverse Osmosis Desalinati...

Page 100: ...lating Valve 33 7 Operate the system by pressing the Start switch The fresh water rinses the entire Horizon Seafari system and discharges out to waste 8 Apply 200 psi of pressure to the System by turn...

Page 101: ...ne glycol is also added to the final storage chemical mixture to prevent the water in the system from freezing 14 Position the Rinse Clean Outlet Valve 35 to the Clean Rinse Tank 50 return for a Close...

Page 102: ...ter before beginning any cleaning procedure Cleaning of the R O Membrane Element s with the HRO CC R O Membrane Element Cleaning Chemical is performed as follows Refer to the diagrams on page J 3 when...

Page 103: ...ontain enough product water to rinse the system until all of the feed water is displaced 6 Position the Rinse Clean Outlet Valve 4 to the Brine Discharge normal operation position 7 Open the Back Pres...

Page 104: ...nse water from the tank stop the system 25 Refill the Rinse Clean Tank 50 with non chlorinated product water 26 Position the Rinse Clean Outlet Valve 35 to the Brine Discharge normal operating positio...

Page 105: ...Seafari Versatile 450 1800 9 MAINTENANCE AND REPAIR 9...

Page 106: ...Seafari Versatile 450 1800 9 This page is intentionally left blank...

Page 107: ...es not harm the pump Use only HRO PO High Pressure Pump oil DO NOT USE MOTOR OIL OR OTHER HYDRAULIC OIL 3 Regularly clean any salt water or salt deposits from the system with a wetted rag 4 Check regu...

Page 108: ...Switch 34 Brine Flowmeter 41 Salinity Probe 42 Product Flowmeter 43 Diversion Valve Horizon Seafari Versatile Series 450 1800 US GPD Reverse Osmosis Desalination System Horizon Seafari Versatile Seri...

Page 109: ...inity Probe Clean Probes Annually Annually Charcoal Filter Replace Element 3 months 3 months pH Neutralizing Cartridge Replace Cartridge clean quartz sleeve When calcium carbonate granules are deplete...

Page 110: ...e the Seal Reassembly Clean the motor shaft and the bracket of any corrosion or salt deposits Place the ceramic seat into the cavity over the shaft Make sure that the polished side is toward the end o...

Page 111: ...ter Element Screw the bowl on clockwise Hand tighten only enough to seat the O Ring Commercial Pre filter 14 Element Replacement Open the air bleed on top of the housing to allow the filter to drain O...

Page 112: ...due to running dry Broken Valve Broken Valve Spring Debris in Valve Chamber Check Seals and Valve Chambers TORQUE SPECIFICATIONS Item Description Qty Ft Lbs of Torque 9 Screw SHCS 18mm Long 4 7 3 12...

Page 113: ...et Driver 13mm Socket O Ring Pick 1 Inspect the plunger for any sign of damage Surface scuffing scoring cracks or pitting The surface must be absolutely smooth 2 Remove the plunger retaining nut and s...

Page 114: ...ng of the Reverse Osmosis Membrane Element refer to Section 8 of this Manual For installation replacement of the Reverse Osmosis Membrane Element continue here The Membrane Vessel Assemblies have a si...

Page 115: ...met then cup the open end of the High Pressure Vessel with one hand and shake downward to dislodge the R O Membrane Element Do not drop the R O Membrane onto a hard surface as the Product Water Tube m...

Page 116: ...item Reassemble the unit 17 Salinity Probe 41 The salinity probe requires cleaning once a year To clean the probe unscrew the probe from its tee housing Using a soft bristle brush scrub the probes to...

Page 117: ...stainless steel cleaner Interior of the ballast box should be inspected for debris Any debris should be removed using vacuum Quartz Sleeve Debris and other matter in the water will settle onto the qua...

Page 118: ...ardless of the intended application or any optional equipment provided with the UV unit the most accurate procedure is the Post UV Analysis The Post UV Test must be performed in accordance with standa...

Page 119: ...er quality water and less frequently for systems operating with low flow rate or high water quality UV Unit Specifications Type 12 VDC Operating UV Sterilizer for 2 gallon 7 5 liters per minute of wat...

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Page 121: ...Seafari Versatile 450 1800 10 EXPLODED PARTS VIEW 10...

Page 122: ...Seafari Versatile 450 1800 10 This page is intentionally left blank...

Page 123: ...the following information System System Style System Production System Serial Seafari Self Contained Modular 450 1 one short 21 53 3 cm long R O Membrane Element Serial Number Seafari Self Contained M...

Page 124: ...3 8 inch fnpt 0204121969 3 8 inch tube x 1 2 inch fnpt 0204122569 1 2 inch tube x 1 2 inch fnpt 0204122669 1 2 inch tube x 3 4 inch fnpt 0204122969 5 8 inch tube x 1 2 inch fnpt PART NO DESCRIPTION 3...

Page 125: ...ube x 1 4 inch tube 0204211869 3 8 inch tube 0204212469 1 2 inch tube x 3 8 inch tube 0204212569 1 2 inch tube 0204212869 5 8 inch tube x 3 8 inch tube 0204212969 5 8 inch tube x 1 2 inch tube 0204213...

Page 126: ...SPACER GRAB O RING 1 4 0204 1 469 2 TUBE 1 4 BLACK 0312121969 FOR 3 8 O D TUBE 1 NUT SPACER GRAB O RING 3 8 0204 3 869 2 TUBE 3 8 BLACK 0312123569 FOR 1 2 O D TUBE 1 NUT SPACE GRAB O RING 1 2 0204 1...

Page 127: ...EACH 6 0204092569 CONN 1 2 TUBE X 1 2 MNPT PLASTIC 1 EACH 7 0101013783 ELB90 3 4 FPT X 3 4 FPT PVC 1 EACH 8 0101653783 ADAP 3 4 MPT X 3 4 BARB PVC 1 EACH 9 05181434AA HOSE CLAMP 3 4 SS 12 EACH 10 0328...

Page 128: ...0737DG ELBO90 MNPT X 3 4 BARB NYLON 2 EACH 3 05181434AA HOSE CLAMP 3 4 SS 4 EACH 4 061170628016 SC PHIL PAN A 10 X 1 SS 5 EACH 5 065080028000 WASHER FLAT 10 NYLON 5 EACH RECOMMENDED SPARES PART NUMBER...

Page 129: ...90 CG90 6250 1 EACH 4 063200066000 NUT LOCK 1 2 STEEL 1 EACH 5 0112653700 ADAP 3 4 MPT X 3 4 BARB NYLON 1 EACH 6 01120737DG ELB90 MNPT X 3 4 BARB NYLON 1 EACH 7 3131210495 WIRE NUT YELLOW 2 EACH 8 313...

Page 130: ...MP HEAD HP75 SS 1 EACH 3 01221514722 3 BOOSTER PUMP BRACKET 1 EACH 4 01120737DG ELB90 MNPT X 3 4 BARB NYLON 1 EACH 5 0112653700 ADAP 3 4 MPT X 3 4 BARB NYLON 1 EACH 6 1920023632 STRAIN RELIEF 90 CG90...

Page 131: ...Seafari Versatile 450 1800 Page 10 9 10 This page is intentionally left blank...

Page 132: ...TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R O MEMBRANE ELEMENT Damage caused to the HRO Systems High Pressure Pump R O Membrane Element or any other component from the use of third...

Page 133: ...4010869 ELB90 1 4 TUBE X 1 4 FPT PLAST 2 EA 8 061142145012 BOLT HEX 1 4 20 X 3 4 SS 4 EA 9 061161845012 SC ALLEN FLAT 1 4 20 X 3 4 SS 4 EA 10 0708040400 1 MEDIA FILTER TOP 1 EA 11 0708040400 2 MEDIA F...

Page 134: ...Page 10 12 Seafari Versatile 450 1800 10 3 18 4 5 9 2 1 11 14 10 15 17 16 19 6 7 8 12 13 MEDIA GARNE T 8 12 17 POUNDS MEDIA SAND A1000 25 POUNDS...

Page 135: ...4 SS 6 EA 8 1453131700 02 VALVE BRACKET 3 4 SL SET 3 EA 9 061161130028 SC PHIL OVAL 10 24 X 1 1 4 SS 6 EA 10 0101313683 RB 75 SL x 50 FNPT PVC 3 EA 11 0101323483 RB 75 SL x 25 FNPT PVC 2 EA 12 0101053...

Page 136: ...01073783 ELB90 3 4 MNPT X 3 4 BARB PVC 2 EA 4 20200402102 SINGLE FILTER BRACKET 1 EA 5 0713020473 FILTER HOUSING LID 3 4 X 10 ASM 1 EA 6 061172143016 SC HEX A 1 4 X 1 SS 4 EA 7 061100043000 WASHER FLA...

Page 137: ...83 ELB90 3 4 FPT X 3 4 FPT PVC 2 EA 6 0101073783 ELB90 3 4 MPT X 3 4 BARB PVC 3 EA 7 0328066666 HOSE CLEAR BRAID 3 4 2 EA 8 05181434AA HOSE CLAMP 3 4 SS 12 EA 9 0805823578 ELEMENT PLANKTON 2 EA 10 202...

Page 138: ...HEX 5 MPT X 5 MPT NY 2 10 01122923DG RB 0 50 MPT x 0 25 FT NYL 3 11 01126526DG ADAP 5 MPT X 75 BARB NYLON 4 12 0204010869 ELBOW PP 1 4 ODx1 4 FT 2 13 0204020869 ELBOW PP 1 4 ODx1 4 MT 1 14 0101370815...

Page 139: ...Seafari Versatile 450 1800 Page 10 17 10 21 22 23 17 1 10 18 9 10 13 12 5 3 3 2 2 7 2 6 20 11 20 11 18 10 19 15 8 4 16 14...

Page 140: ...803004773 ELEMENT CHARCOAL 10 1 3 0204021869 ELB90 3 8 TUBE X 3 8 MPT PLASTIC 2 4 20200402102 BRACKET SINGLE FILTER 1 5 061170628016 SC PHIL PAN A 10 X 1 SS 4 6 065080028000 WASHER FLAT 10 NYLON 4 7 0...

Page 141: ...Seafari Versatile 450 1800 Page 10 19 10...

Page 142: ...90 1 4 TUBE JG X 1 4 MNPT 1 EA 6 0204990300 PLUG 1 4 JG 1 EA 7 0312121969 TUBE 1 4 BLACK 15 FT 8 07620310WA FILTER HOUSING 32 5SQFT 10 01 1 EA 9 3901040100 ADAPTER SPACER RING PVC 2 EA 10 2614018969 O...

Page 143: ...IFOLD LP AW 170 1 EA 4 2317100200 TRANSDUCER 0 200 PSI 437 SAE 1 EA 5 14015506AR 02 VALVE BALL 25 FTx MT 1 EA 6 0112653700 ADAP 75 MPT X 75 BARB NYLON 2 EA 7 0204020869 ELBOW PP 1 4 ODx1 4 MT 1 EA 8 0...

Page 144: ...EX 5 16 18 W INSERT SS 4 6 061100049000 WASHER FLAT OS 5 16 SS 8 7 12180512CO HP PUMP GP 4 2 GPM SS LEFTHAND 1 8 1920016590 STRAIN RELIEF 90 50 BLK W NUT 1 9 4928402800 CONDUIT 1 2 FLEX BLK 1 10 13170...

Page 145: ...ER FLAT OS 5 16 SS 8 6 12180512CO HP PUMP GP 4 2 GPM SS LEFTHAND 1 7 1920016590 STRAIN RELIEF 90 50 BLK W NUT 1 8 4928402800 CONDUIT 1 2 FLEX BLK 1 9 1317021969 ELB90 6 FLARE X 3 8 MPT SS 1 10 0112072...

Page 146: ...SHER FLAT OS 5 16 SS 8 6 061060050000 NUT HEX 5 16 18 W INSERT SS 4 7 061142150012 BOLT HEX 5 16 18 X 3 4 SS 4 8 1317021969 ELB90 6 FLARE X 3 8 MPT SS 1 9 1904040600 STRAIN RELIEF 1 2 BLK LT50P 1 10 1...

Page 147: ...Seafari Versatile 450 1800 Page 10 25 10 This page is intentionally left blank...

Page 148: ...80510CO 10 Oil Cap Vented 1 11 12180510CO 11 Rear Cover 1 12 12180510CO 12 Screw SHCS 16mm Long 8 13 12180510CO 13 Sight Glass 1 14 12180510CO 14 O ring Rear Cover 1 15 12180510CO 15 Bushing 1 16 1218...

Page 149: ...510CO 46 Washer Ribbed Lock 8 47 12180510CO 47 Screw SHCSM5 x 25mm Long 4 48 12180510CO 48 Screw SHCSM5 x 35mm Long 4 51 12180513CO 51 Valve Cap 6 52 12180510CO 52 Valve Assembly 2 3 through 4 2 GPM 6...

Page 150: ...20MM SS 2 7 1220770101 BELL HOUSING AQ AW 1PH 1 8 01126526DG ADAP 1 2 MPT X 3 4 BARB NYLON 1 9 1904040600 STRAIN RELIEF 1 2 BLK LT50P 1 10 061080056000 WASHER FLAT 3 8 SS 4 11 061142157016 BOLT HEX 3...

Page 151: ...20MM SS 2 7 1220770103 BELL HOUSING AQ AW 3PH 1 8 01126526DG ADAP 1 2 MPT X 3 4 BARB NYLON 1 9 1904040600 STRAIN RELIEF 1 2 BLK LT50P 1 10 061080056000 WASHER FLAT 3 8 SS 4 11 061142157016 BOLT HEX 3...

Page 152: ...Page 10 30 Seafari Versatile 450 1800 10 19 HP HOSE ASSEMBLY PART NUMBER DESCRIPTION QTY 2432160669 HOSE HP 6P 1 1317481969 SWIVEL FITTING 6 SSP 2...

Page 153: ...7 2453512400 END PLUG DUAL 3 AW 1 8 2453502401 END PLUG SINGLE 3 AW LONGER 1 9 061162345012 SC SOC CAP 1 4 20 X 3 4 SS 6 10 0204010869 ELB90 1 4 TUBE X 1 4 FNPT PLASTIC 1 11 0312121969 TUBE 1 4 BLACK...

Page 154: ...1 4 NPT X 1 1 2 PVC 1 7 2453512400 END PLUG DUAL 3 AW 1 8 2453502401 END PLUG SINGLE 3 AW LONGER 1 9 061162345012 SC SOC CAP 1 4 20 X 3 4 SS 6 10 0204010869 ELB90 1 4 TUBE X 1 4 FNPT PLASTIC 1 11 031...

Page 155: ...1 4 NPT X 1 1 2 PVC 1 7 2453512400 END PLUG DUAL 3 AW 1 8 2453502401 END PLUG SINGLE 3 AW LONGER 1 9 061162345012 SC SOC CAP 1 4 20 X 3 4 SS 6 10 0204010869 ELB90 1 4 TUBE X 1 4 FNPT PLASTIC 1 11 031...

Page 156: ...LONGER 2 9 061162345012 SC SOC CAP 1 4 20 X 3 4 SS 12 10 0204010869 ELB90 1 4 TUBE X 1 4 FNPT PLASTIC 2 11 0312121969 TUBE 1 4 BLACK 2 12 0117410800 NIPPLE HP MVA AW 2 13 2614017900 O RING 115 INTERCO...

Page 157: ...LONGER 2 9 061162345012 SC SOC CAP 1 4 20 X 3 4 SS 12 10 0204010869 ELB90 1 4 TUBE X 1 4 FNPT PLASTIC 2 11 0312121969 TUBE 1 4 BLACK 2 12 0117410800 NIPPLE HP MVA AW 2 13 2614017900 O RING 115 INTERC...

Page 158: ...AW LONGER 2 9 061162345012 SC SOC CAP 1 4 20 X 3 4 SS 12 10 0204010869 ELB90 1 4 TUBE X 1 4 FNPT PLASTIC 2 11 0312121969 TUBE 1 4 BLACK 2 12 0117410800 NIPPLE HP MVA AW 2 13 2614017900 O RING 115 INTE...

Page 159: ...H32458020158 KNOB BP REGULATOR 1 18 B511080003 SALINITY PROBE ASSY 1 19 2317100300 TRANSDUCER 0 2000 PSI 437 SAE 1 20 0101371815 NIP 3 8NPTx1 1_2L PVC80 1 21 1317011769 ELB90 6 FLARE X 25 FPT SS 1 22...

Page 160: ...Page 10 38 Seafari Versatile 450 1800 10 28 20 5 38 12 9 24 40 3 25 23 22 18 25 37 29 13 21 1 35 26 36 29 2 30 27 14 10 17 32 15 7 11 6 4 40 39 34 33 27 31 8 19 16...

Page 161: ...210202 GAUGE BLOCK HP TRANS RM 1 16 H32458020158 KNOB BP REGULATOR 1 17 B511080003 SALINITY PROBE ASSY 1 18 2317100300 TRANSDUCER 0 2000 PSI 437 SAE 1 19 0101371815 NIP 3 8NPTx1 1_2L PVC80 1 20 131701...

Page 162: ...Page 10 40 Seafari Versatile 450 1800 10 7 19 4 36 11 8 23 22 21 17 23 35 27 12 20 1 33 24 34 31 2 28 25 13 9 16 30 14 6 10 5 3 32 31 25 29 26 18 15...

Page 163: ...HORIZON SEAFARI REAR 1 3 31809001RS LID CONTROLLER LCD 9 27 IN X 11 27 IN 1 4 3131561602 OVERLAY TOUCH PAD HRO 1 5 1904019243 STRAIN RELIEF 1834 1 6 1904011800 STRAIN RELIEF 3 HOLE X 6MM 3 7 19040100...

Page 164: ...X 11 27 IN 1 4 3131561602 OVERLAY TOUCH PAD HRO 1 5 1904019243 STRAIN RELIEF 1834 1 6 1904011800 STRAIN RELIEF 3 HOLE X 6MM 3 7 1904010043 STRAIN RELIEF 3217 50 IN GREY 1 8 H31031100777 PLUG WHITE DO...

Page 165: ...THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R O MEMBRANE ELEMENT Damage caused to the HRO Systems High Pressure Pump R O Membrane Element or any other component from the use of third p...

Page 166: ...51950AS ELEMENT PH 9 3 4 1 3 0204021869 ELB90 3 8 TUBE X 3 8 MPT PLASTIC 2 4 20200402102 BRACKET SINGLE FILTER 1 5 061100043000 WASHER FLAT OS 1 4 SS 4 6 061170628016 SC PHIL PAN A 10 X 1 SS 4 7 06508...

Page 167: ...Seafari Versatile 450 1800 Page 10 45 10 This page is intentionally left blank...

Page 168: ...75 FNPT x 75 FNPT x 75 FNPT PVC EACH 1 13 0101653783 ADAP 3 4 MPT X 3 4 BARB PVC EACH 2 14 0501164200 PIPE SUPPORT 1 1 8 36 EACH 1 15 0501164500 PIPE SUPPORT 1 1 4 EACH 1 16 01013737CL NIPPLE 75 NPT...

Page 169: ...Seafari Versatile 450 1800 Page 10 47 10 25 13 17 15 21 14 16 12 22 19 18 10 9 7 5 6 8 26 3 4 20 1 2 24 27 11 23 28 FRESH WATER FLUSH 50 INCH B598000008 Illustration...

Page 170: ...20010418002A VALVE BRACKET CLEAN RINSE KIT 2 2 20010418001A BRACKET MOUNT SADDLE UV AW TOP 2 3 40000306CV UV STERILIZER 2 GPM 12VDC 1 4 40000100CV UV LAMP 2 GPM 1 5 2614019000 O RING 212 QUARTZ SLEEV...

Page 171: ...N 1 3 3131114002 SOFTSTART 230V 1PH 3HP SURESTART 1 4 061160620005 SC PHIL PAN 6 32 x 0 25 SPECIAL 6 5 061160620020 SC PHIL PAN 6 32 X 1 1 4 SS 6 6 1904010343 STRAIN RELIEF 3223 75 GREY 2 7 3131160500...

Page 172: ...OFTSTART 115V 1PH 3HP SURESTART 1 4 061160620005 SC PHIL PAN 6 32 x 0 25 SPECIAL 6 5 061160620020 SC PHIL PAN 6 32 X 1 1 4 SS 6 6 1904010343 STRAIN RELIEF 3223 75 GREY 2 7 3131160500 TERMINAL FEMALE D...

Page 173: ...6210005 ITEM PART NUMBER DESCRIPTION QTY U M 1 31315609WE TOUCH PAD REMOTE HORIZON SEAFA 1 EA 2 3131100900 EZ PLUG RJ45 2 EA 3 4900283104 CABLE MULTIST 8 CON WHT 1 EA 1 2 3 Rancho Dominguez CA USA Tel...

Page 174: ...Seafari Versatile 450 1800 11 ELECTRICAL INFORMATION 11...

Page 175: ...Seafari Versatile 450 1800 11 This page is intentionally left blank...

Page 176: ...gh pressure Pump Motor combined running Amperage VOLTAGE HZ AC MIN VOLTAGE MAX VOLTAGE MIN HZ MAX HZ AC Systems Single Phase 120 VAC 60 HZ 108 VAC 132 VAC 58 HZ 62 HZ 230 VAC 60 HZ 207 VAC 253 VAC 58...

Page 177: ...the Electric Motors wiring box connections 11 1 6 WIRING CONNECTIONS Refer to each individual Electrical Motor which include attached name plate with wiring diagram or separate wiring diagram plate de...

Page 178: ...necessary The following installation procedures expose the installer to High Voltage and electrical shock hazard Only attempt this if you are a qualified electrician and only if surrounding conditions...

Page 179: ...2 10 11 5 8 6 7 3 4 2 LINE LINE TB 1 LINE 50 60 Hz THREEPHASE 5 HORSEPOWER SPEC NUMBER J M3460 SPW WINDING NUMBER CD0005 HIGH PRESSUREPUMPMOTOR LOW VOLTAGECONNECTION 2Y THREEPHASE 60 Hz 208 230 VAC 7...

Page 180: ...SUREPUMP MOTORCONNECTION BOX HIGH VOLTAGECONNECTION HIGH PRESSUREPUMP MOTORCONNECTION BOX J J CONNECTION NO 3 1 3 4 2 TB 1 4 6 7 5 3 2 1 14 13 12 11 10 9 8 7 6 5 TB 1 4 3 2 1 Single Phase 50 60 HZ Boo...

Page 181: ...GE CONNECTION BOX BOOSTERPUMP MOTOR 8 6 5 9 4 3 7 2 1 LINE LINE 1 2 10 11 9 8 6 7 5 4 TB 1 3 2 1 LINE 3 LINE LINE LINE 1 7 2 8 9 220 VAC CONNECTION 2Y LOW VOLTAGE 208 230 220 380 460 VAC 50 60 Hz THRE...

Page 182: ...PRESSUREPUMPMOTOR HIGH PRESSUREPUMPMOTORWIRING CONNECTION BOX WIRED FORHIGH VOLTAGE 6 4 7 9 8 5 3 2 1 CONNECTION BOX WIRED FORLOW VOLTAGE 2 3 9 8 6 7 1 5 4 Three Phase 60 Hz Booster Pump High Pressur...

Page 183: ...427G1 2 1 HORSEPOWER 50 60 Hz SINGLEPHASE 110 115 220 230 VAC AND SPEC NUMBER 35M940T426G1 2 5 HORSEPOWER 50 60 Hz SINGLEPHASE 110 115 220 230 VAC THERMOSTAT CENT SWITCH ELECT CAP OIL CAP A PHASE 1 2...

Page 184: ...C 3 HORSEPOWER SPECIFICATIONS WINDING NUMBER CD0022 50 Hz THREEPHASE High Pressure Pump 6 220 VAC CONNECTION LOW VOLTAGE 2 3 4 5 1 2 Wiring 380 415 VAC CONNECTION HIGH VOLTAGE 2 3 1 1 LINE LINE 2 8 3...

Page 185: ...Seafari Versatile 450 1800 11 This page is intentionally left blank...

Page 186: ...Seafari Versatile 450 1800 12 CONVERSION CHARTS 12...

Page 187: ...This page is intentionally left blank Seafari Versatile 450 1800 12...

Page 188: ...0 25 00098425 013 50 30 00118110 018 40 40 00157480 026 30 50 00196850 041 20 75 00295275 085 10 100 0039370 177 5 200 0078740 937 1 TEMPERATURES CELSIUS vs FAHRENHEIT CONVERSION CHART F C F C 0 32 12...

Page 189: ...ent gallon per day productivity by the plotted productivity percentage from step 4 above The answer will be equivalent to the membranes present productivity at specification test parameters 850 psi 77...

Page 190: ...r than 100 of rated capacity causes premature fouling of the HRO R O Membrane Elements This will lead to more frequent required cleaning and voids all warranties of the HRO R O membrane elements 0 10...

Page 191: ...0 700 800 900 1000 1100 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 55000 60000 65000 Salinity of Feed Water Product Water Quality at xxx ppm TDS Operating Pressure System Pressure ps...

Page 192: ...41 3 75 3 40 1 000 133 68 4 95 3 79 4 17 3 78 2 500 334 20 12 38 9 46 10 41 9 45 5 000 668 40 24 76 18 93 20 83 18 89 7 500 1002 60 37 13 28 39 31 24 28 34 10 000 1336 81 49 51 37 85 41 65 37 79 25 0...

Page 193: ...5 6 166 666 3 384 6 2 600 192 8 125 000 4 400 0 2 500 200 10 100 000 5 416 6 2 400 208 12 83 333 6 434 8 2 300 217 14 71 428 7 454 5 2 200 227 16 62 500 8 476 2 2 100 238 18 55 555 9 500 0 2 000 250 2...

Page 194: ...RY UNIT EQUIVALENTS multiply by to get or multiply by to get LINEAR inch x 25 4 millimeters mm x 0 03937 inch feet x 0 3048 meters m x 3 281 feet yard x 0 9144 meters m x 1 0936 yard mile x 1 6093 kil...

Page 195: ...This page is intentionally left blank Seafari Versatile 450 1800 Page 12 8 12...

Page 196: ......

Page 197: ...HO DOMINGUEZ United States Intended Service Marine Offshore Application Production of Fresh Water by Sea Desalination Description Reverse Osmosis Desalination Unit See attached pdf product details Rat...

Page 198: ...tisfy Type Approval The approvals of Drawings and Products remain valid as long as the ABS Rule to which they were assessed remains valid ABS cautions manufacturers to review and maintain compliance w...

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Page 202: ...OSIS declares that the following models conform to the EN 55011A and EN 50082 2 standards Product Series Model Names Horizon Seafari Versatile Series Seafari Versatile Horizon Seafari Mini Series Seaf...

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Page 206: ...Sheet F i Horizon Seafari Electrical Wiring Diagram Single Phase Controller...

Page 207: ...Horizon Seafari Electrical Wiring Diagram Three Phase Controller...

Page 208: ......

Page 209: ...Horizon Reverse Osmosis 2630 E El Presidio Street Carson CA 90810 sales hrosystems com www hrosystems com Manual PN B651240002...

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