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9.3  Pressure loss of internal nozzles 

There are two nozzles in MV.    Carrier gas is supplied to the secondary side through these 
two nozzles.  Therefore, the carrier gas flow rate is restricted by the nozzles.  The  
nozzles having a diameter of 0.4 mm reduce the flow rate to 1.4 LM at an N

2

 supply pressure 

of 0.1 MPa (G), 2.2 LM at 0.2 MPa (G) and 3 LM at 0.3 MPa (G).    To increase the diluted 
gas flow rate higher than these values, it is necessary to dilute the gas in the piping on the 
secondary side of MV or replace the MV nozzles with those having a larger diameter (0.7 or 
1mm). 

9.4  Valve travel for set temperature 

The travel of the control valve used in MV changes under the influence of the set 
temperature of MV.  Before shipment, we adjusted the valve travel and check for seat 
leakage at the MV temperature at which the designated liquid material can be vaporized 
under the specified conditions.  Therefore, when using the equipment, keep the 
temperature within the temperature specified by us 

10

C.    If the set temperature is lower 

than the specified temperature, the valve travel will become larger to cause seat leakage.   
On the contrary, if the set temperature is higher, the valve travel will decrease, the response 
speed may lower, and the flow rate of the liquid material may be decreased. 

9.5 Purging 

procedures 

When the piping is evacuated to purge the liquid material, if the piping is evacuated from the 
secondary side through MV, it is evacuated through the control valve.    Since the valve is a 
throttle part and there are nozzles in the piping, the material may not be purged completely.   
Therefore, for a material having an excessively low vapor pressure, it is recommended to 
provide a branch line for evacuation on the piping for supplying the liquid material to MV and 
evacuate the liquid supply piping together with the MV secondary side when purging the 
material. 

9.6 Temperature 

control 

When MV starts vaporization, the heat in MV is removed by the vaporization latent heat of 
the liquid material.    Fluctuation of MV temperature during vaporization affects the stability of 
vaporization flow rate.  Therefore, stable temperature control is required not only to 
maintain the temperature when vaporization is not performed, but also to stabilize the 
temperature during vaporization.    Except when the temperature lowers at the beginning of 
vaporization, the temperature fluctuation during vaporization must be within 

1

C, and the 

fluctuation period must be 30 seconds or more.  Select temperature regulators in 
consideration of the following points. 

 Control cycle : When using temperature regulators of voltage or contact output type, 

select regulators having an output cycle of 1 second or less.    For stable 
control, current control type (power control type) temperature regulators 
are recommended. 

  PID control  : Use temperature regulators that are capable of PID control of heater 

output.  Use temperature regulators whose PID constants can be 
automatically tuned. 

9.7  Setting of pressure of liquid supply tank 

When the liquid supply tank and MV differ in installation level, if the tank is installed at a 
lower level, the supply pressure to MV is reduced owing to the weight of the liquid material.   
When they are different in level, determine the drop of supply pressure caused by the 

Summary of Contents for MV-2000

Page 1: ...Mixing Vaporizer MV 2000 Instruction Manual CODE I031170900...

Page 2: ...arranties set forth herein shall be extended Any malfunction or damage attributable to improper operation Any malfunction attributable to repair or modification by any person not authorized by HORIBA...

Page 3: ...to abide by the information in a WARNING may result in serious injury and can be life threatening WARNING CAUTION HOT SURFACE After heating up do not touch the main unit Doing so can burn your hands C...

Page 4: ...iquid supply line 12 9 2 Clogging by vaporization 13 9 3 Pressure loss of internal nozzles 14 9 4 Valve travel for set temperature 14 9 5 Purging procedures 14 9 6 Temperature control 14 9 7 Setting o...

Page 5: ...Hz 200 VA Orifice MV 2 4 0 4 mm MV 2 7 0 7 mm MV 2 0 1 0 mm Applicable flow rate 3 MV 2 1 Less than 1 ccm or g min MV 2 2 1 to less than 5 ccm or g min MV 2 3 5 to less than 10 ccm or g min MV 2 4 10...

Page 6: ...differ in the material of the seat of the flow rate control valve The P PFA type valves are standard because seat leakage owing to particles and product hardly occurs For some materials having high p...

Page 7: ...3 3 External Dimensions 3 1 without pnuematic valve Unit mm...

Page 8: ...4 3 2 with pnuematic valve Unit mm...

Page 9: ...rmine the piping diameter in consideration of piping pressure loss When the liquid material contains particles fit a filter 0 01 m or so in the middle of the line Please select the filter in considera...

Page 10: ...e CA thermocouples and 200W heaters are used Use temperature regulators and SSRs appropriate to these specifications For MV use temperature regulators having a control period proportional period of 1...

Page 11: ...ial check that the signal has been input When the liquid material is introduced the output signal of the Liqud flow meter LF or XF temporarily increases This is not an error The signal will become zer...

Page 12: ...turn off the temperature regulators of MV Disconnect them after the main unit cools off 7 Troubleshooting When any trouble occurs with MV flow control or temperature condition check the following poi...

Page 13: ...shut off after a temperature fall and a heater power supply when temperature does not rise and you check heater resistance and there is no electrical connection of a heater The heater power supply sh...

Page 14: ...ing signal to the liquid flow meter LF or XF and check for seat leakage See the remedies stated in the following item Seat leakage The valve cable has not been connected to MV or Liquid flow meter LF...

Page 15: ...e vaporizer of MV is controlled by the temperature regulator Therefore thermocouple and heater wires are necessary for each regulator Wire the regulator correctly checking the marking on the cables If...

Page 16: ...ed and turned into air bubbles in the liquid The amount of gas dissolved in the liquid material changes depending on the applied pressure kind of pressure gas kind of liquid material and temperature I...

Page 17: ...hanges It is necessary to compare the pressure under uniform conditions 2 The valve travel can be monitored by checking the supply voltage to the control valve valve voltage monitor output Since MV is...

Page 18: ...the piping the material may not be purged completely Therefore for a material having an excessively low vapor pressure it is recommended to provide a branch line for evacuation on the piping for supp...

Page 19: ...to Item 1 of 9 2 Clogging by vaporization and stop the vaporization before the secondary side is completely blocked If the passage is clogged to stop the flow the values output from the mass flow cont...

Page 20: ...ll 5 Amp specification of overcurrent protection such as circuit breaker or fuse in the heater power line 1 Temperature regulation in mixing valve MV main unit 2 Temperature regulation in Vaporizer Mi...

Page 21: ...ate of manufacture as far as the safety and usage precautions for the product are observed Name and amount of toxic hazardous substance or element used in a product Unit name Toxic hazardous substance...

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