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- 5 - 

4. Operating 

Procedures 

Connect and start up the equipment in accordance with the following procedures. 

4.1  Piping and electric wiring 

1)  Connect the pipes setting the flow direction in the direction of the arrow on the main 

body so that the Liquid flow meter(LF or XF) is on the upstream side of the liquid supply 
line of MV.    The MV liquid supply port is a 1/8inch VCR Male type. 
Fit the MFC for carrier gas on the upstream side of the MV carrier gas inlet. 
If stainless steel pipes are used, set the Liquid flow meter(LF or XF) at a distance of 10 
cm or more from MV to prevent transmission of heat of MV to the Liquid flow meter.  
Set MV and the MFC at a distance of 10 cm or more from each other so that the MFC is 
not affected by heat. 
* Length of the valve cable for connecting the Liquid flow meter(LF or XF) and MV is 1m.   

Install the Liquid flow meter(LF or XF) within the reach of the valve cable from MV. 

* To prevent increase in the secondary pressure during vaporization, determine the 

piping diameter in consideration of piping pressure loss. 

*  When the liquid material contains particles, fit a filter (0.01 

m or so) in the middle of 

the line.

 

Please select the filter in consideration of pressure loss. 

* MV is a normal open type.  It is recommended to provide a normal closed type 

pneumatic valve between Liquid flow meter(LF or XF) and MV to prevent damage in 
case of urgent stop owing to power interruption. 

*  For introduction of purging liquid or purging gas, it is recommended to use an angle 

integrated valve. 

*  Clean the installed piping line with ethanol or IPA before connecting MV. 

2)  Perform leak test of the joints with a helium leak detector or the like. 
3)  Fit a jacket heater and a temperature measuring sensor, such as a thermocouple, onto 

the piping on the secondary side of MV, and wind a tape heater and an insulating 
material over them to heat the piping.  (See Section 10 “Example of preparation of 
secondary heating piping.”) 

4)  Please connect "MV side" of the valve cable of attachment in a valve connector, and the 

connector of a side with a statement to MV, and already connect the connector of an 
end to the round connector in a liquid flow meter (LF or XF).           

         

         

Summary of Contents for MV-2000

Page 1: ...Mixing Vaporizer MV 2000 Instruction Manual CODE I031170900...

Page 2: ...arranties set forth herein shall be extended Any malfunction or damage attributable to improper operation Any malfunction attributable to repair or modification by any person not authorized by HORIBA...

Page 3: ...to abide by the information in a WARNING may result in serious injury and can be life threatening WARNING CAUTION HOT SURFACE After heating up do not touch the main unit Doing so can burn your hands C...

Page 4: ...iquid supply line 12 9 2 Clogging by vaporization 13 9 3 Pressure loss of internal nozzles 14 9 4 Valve travel for set temperature 14 9 5 Purging procedures 14 9 6 Temperature control 14 9 7 Setting o...

Page 5: ...Hz 200 VA Orifice MV 2 4 0 4 mm MV 2 7 0 7 mm MV 2 0 1 0 mm Applicable flow rate 3 MV 2 1 Less than 1 ccm or g min MV 2 2 1 to less than 5 ccm or g min MV 2 3 5 to less than 10 ccm or g min MV 2 4 10...

Page 6: ...differ in the material of the seat of the flow rate control valve The P PFA type valves are standard because seat leakage owing to particles and product hardly occurs For some materials having high p...

Page 7: ...3 3 External Dimensions 3 1 without pnuematic valve Unit mm...

Page 8: ...4 3 2 with pnuematic valve Unit mm...

Page 9: ...rmine the piping diameter in consideration of piping pressure loss When the liquid material contains particles fit a filter 0 01 m or so in the middle of the line Please select the filter in considera...

Page 10: ...e CA thermocouples and 200W heaters are used Use temperature regulators and SSRs appropriate to these specifications For MV use temperature regulators having a control period proportional period of 1...

Page 11: ...ial check that the signal has been input When the liquid material is introduced the output signal of the Liqud flow meter LF or XF temporarily increases This is not an error The signal will become zer...

Page 12: ...turn off the temperature regulators of MV Disconnect them after the main unit cools off 7 Troubleshooting When any trouble occurs with MV flow control or temperature condition check the following poi...

Page 13: ...shut off after a temperature fall and a heater power supply when temperature does not rise and you check heater resistance and there is no electrical connection of a heater The heater power supply sh...

Page 14: ...ing signal to the liquid flow meter LF or XF and check for seat leakage See the remedies stated in the following item Seat leakage The valve cable has not been connected to MV or Liquid flow meter LF...

Page 15: ...e vaporizer of MV is controlled by the temperature regulator Therefore thermocouple and heater wires are necessary for each regulator Wire the regulator correctly checking the marking on the cables If...

Page 16: ...ed and turned into air bubbles in the liquid The amount of gas dissolved in the liquid material changes depending on the applied pressure kind of pressure gas kind of liquid material and temperature I...

Page 17: ...hanges It is necessary to compare the pressure under uniform conditions 2 The valve travel can be monitored by checking the supply voltage to the control valve valve voltage monitor output Since MV is...

Page 18: ...the piping the material may not be purged completely Therefore for a material having an excessively low vapor pressure it is recommended to provide a branch line for evacuation on the piping for supp...

Page 19: ...to Item 1 of 9 2 Clogging by vaporization and stop the vaporization before the secondary side is completely blocked If the passage is clogged to stop the flow the values output from the mass flow cont...

Page 20: ...ll 5 Amp specification of overcurrent protection such as circuit breaker or fuse in the heater power line 1 Temperature regulation in mixing valve MV main unit 2 Temperature regulation in Vaporizer Mi...

Page 21: ...ate of manufacture as far as the safety and usage precautions for the product are observed Name and amount of toxic hazardous substance or element used in a product Unit name Toxic hazardous substance...

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