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8

.  Instructions for Handling 

1)  Check that the piping does not leak, and sufficiently purge the inside of the piping. 
2)  To keep the control valve travel correct, use filters to remove particles in the liquid material, or 

clean the piping.  (When filters are used, 0.01-

m-mesh metal filters or 0.05-

m-mesh 

membrane filters are recommended.) 

3)  The maximum operating temperature of the mixing valve is 140

C, and that of the vaporizer is 

200

C.  Avoid baking or using these units at temperatures exceeding the maximum working 

temperatures. 

4)  High voltage (approx. 120 V) is used to drive the control valve.    To prevent electric shock, 

never remove the main unit case while power is on the unit.

 

5)  When selecting temperature regulators for MV and heating piping, check the sensor type and 

heater capacity. 

6)  Since MV is normal open, it is recommended to provide a normal closed type pneumatic valve 

on the liquid phase line and on the gas phase line (before the chamber) against power 
interruption and emergency stop. 

7)  Before starting vaporization, sufficiently warm up MV (for more than 30 minutes after the 

temperature stabilizes). 

8)  Since MV and its heating piping are insulated, they become hot.  Do not install them near 

objects that may be affected or disordered by heat. 

9)  Since MV and its heating piping become hot, never put combustible materials or ignitable 

objects near them. 

10)  Never touch MV or its heating piping directly with hand after they are heated.    Doing so 

can burn your hands.    When it is necessary to touch them with hand for maintenance, 
turn off the temperature regulators of MV, and wait until the units cool off. 

11)  The temperature of each of the Mixing valve and the vaporizer of MV is controlled by the 

temperature regulator.  Therefore, thermocouple and heater wires are necessary for 
each regulator.    Wire the regulator correctly, checking the marking on the cables.    If the 
regulator is wired improperly, the temperature may be out of control, and the equipment 
may not operate correctly. 

12)  Do not install MV where it is exposed directly to wind from a fan. 
13)  Supply the liquid material to MV while the carrier gas is flowing in MV. 
14) The control valve travel changes with the set temperature of the main unit.  To prevent 

malfunction due to change in valve travel, keep the MV set temperature within the specified 
temperature 

10

C. The maximum operating temperatures of the mixing valve and the vaporizer 

are 140

C and 200

C. The specified temperature is shown on the label at the back of the 

product. 

15) Before dismantling the equipment for repair or overhaul, purge the equipment to 

discharge the liquid from the main unit.    If it is purged incompletely, vapor gas may leak 
when it is dismantled.    Dismantle it while ventilating the area. 

16)  Before returning the equipment to us for repair or overhaul, purge it sufficiently in the same 

manner as stated in (15) to discharge the liquid from the main unit.    If the liquid is left in the unit, 
it may leak or react during transportation.    In this case, it is difficult to investigate the causes of 
trouble.    If the liquid is left in the unit when the equipment is returned, there is a possibility that it 
cannot be repaired or overhauled. 

17)  The response speed from the liquid flow meter(LF or XF) to be combined with the vaporizer has 

been adjusted on the Liquid flow meter(LF or XF) in the single state.    The response speed has 
not been adjusted for MV to be actually used.  Therefore, after installing the Liquid flow 
meter(LF or XF), it is necessary to adjust the speed of response of liquid flow rate. 

Summary of Contents for MV-2000

Page 1: ...Mixing Vaporizer MV 2000 Instruction Manual CODE I031170900...

Page 2: ...arranties set forth herein shall be extended Any malfunction or damage attributable to improper operation Any malfunction attributable to repair or modification by any person not authorized by HORIBA...

Page 3: ...to abide by the information in a WARNING may result in serious injury and can be life threatening WARNING CAUTION HOT SURFACE After heating up do not touch the main unit Doing so can burn your hands C...

Page 4: ...iquid supply line 12 9 2 Clogging by vaporization 13 9 3 Pressure loss of internal nozzles 14 9 4 Valve travel for set temperature 14 9 5 Purging procedures 14 9 6 Temperature control 14 9 7 Setting o...

Page 5: ...Hz 200 VA Orifice MV 2 4 0 4 mm MV 2 7 0 7 mm MV 2 0 1 0 mm Applicable flow rate 3 MV 2 1 Less than 1 ccm or g min MV 2 2 1 to less than 5 ccm or g min MV 2 3 5 to less than 10 ccm or g min MV 2 4 10...

Page 6: ...differ in the material of the seat of the flow rate control valve The P PFA type valves are standard because seat leakage owing to particles and product hardly occurs For some materials having high p...

Page 7: ...3 3 External Dimensions 3 1 without pnuematic valve Unit mm...

Page 8: ...4 3 2 with pnuematic valve Unit mm...

Page 9: ...rmine the piping diameter in consideration of piping pressure loss When the liquid material contains particles fit a filter 0 01 m or so in the middle of the line Please select the filter in considera...

Page 10: ...e CA thermocouples and 200W heaters are used Use temperature regulators and SSRs appropriate to these specifications For MV use temperature regulators having a control period proportional period of 1...

Page 11: ...ial check that the signal has been input When the liquid material is introduced the output signal of the Liqud flow meter LF or XF temporarily increases This is not an error The signal will become zer...

Page 12: ...turn off the temperature regulators of MV Disconnect them after the main unit cools off 7 Troubleshooting When any trouble occurs with MV flow control or temperature condition check the following poi...

Page 13: ...shut off after a temperature fall and a heater power supply when temperature does not rise and you check heater resistance and there is no electrical connection of a heater The heater power supply sh...

Page 14: ...ing signal to the liquid flow meter LF or XF and check for seat leakage See the remedies stated in the following item Seat leakage The valve cable has not been connected to MV or Liquid flow meter LF...

Page 15: ...e vaporizer of MV is controlled by the temperature regulator Therefore thermocouple and heater wires are necessary for each regulator Wire the regulator correctly checking the marking on the cables If...

Page 16: ...ed and turned into air bubbles in the liquid The amount of gas dissolved in the liquid material changes depending on the applied pressure kind of pressure gas kind of liquid material and temperature I...

Page 17: ...hanges It is necessary to compare the pressure under uniform conditions 2 The valve travel can be monitored by checking the supply voltage to the control valve valve voltage monitor output Since MV is...

Page 18: ...the piping the material may not be purged completely Therefore for a material having an excessively low vapor pressure it is recommended to provide a branch line for evacuation on the piping for supp...

Page 19: ...to Item 1 of 9 2 Clogging by vaporization and stop the vaporization before the secondary side is completely blocked If the passage is clogged to stop the flow the values output from the mass flow cont...

Page 20: ...ll 5 Amp specification of overcurrent protection such as circuit breaker or fuse in the heater power line 1 Temperature regulation in mixing valve MV main unit 2 Temperature regulation in Vaporizer Mi...

Page 21: ...ate of manufacture as far as the safety and usage precautions for the product are observed Name and amount of toxic hazardous substance or element used in a product Unit name Toxic hazardous substance...

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