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  The flow rate of carrier MFC, Liquid flow meter indication does not stabilize.    The liquid does not 

flow in full scale. 

Cause Countermeasure 

The primary pressure (supply pressure) 
is low (high). 

Set the primary pressure as specified. 

The secondary pressure is high, and 
the vapor is condensed. 

Set the secondary pressure as specified. 

MV is not at the set temperature. 

Check the temperature setting and the temperatures displayed 
on the temperature regulators. 

Air bubbles in the liquid material 

It is necessary to investigate the cause of generation of air 
bubbles and take measures.    See 9.1 “Entry of air bubbles into 
liquid supply line.” 

The flow meter is disordered. 

Stop the supply of the material, and check that the flow meter 
indicates the zero point and stabilizes.    (Please confirm the 
instruction manual of the flow meter currently used.) 

Seat leakage from MV 

Input the forced closing signal to the liquid flow meter(LF or XF), 
and check for seat leakage.    (See the remedies stated in the 
following item “Seat leakage.”)   

The valve cable has not been 
connected to MV or Liquid flow meter 
(LF or XF). 

Connect the cable. 

Nozzle clogging 

The purge gas after vacuuming is introduced and the cycle purge 
which carries out vacuuming again is carried out.   
Please exchange MV, when you do not improve. 

 

  Seat leakage (When the valve is forcibly closed, the Liquid flow meter(LF or XF) output fluctuates.) 

Cause Countermeasure 

The primary pressure (supply pressure) 
is too high. 

Reduce the primary pressure to the specified pressure. 

The forced closing signal is not input. 
The setting signal is not a minus value.

Check the wiring and signal. 

The temperature of MV is too high. 

Reduce the temperature of MV to the specified temperature. 

The valve cable has not been 
connected to MV or LIQUID FLOW 
METER(LF or XF). 

Connect the cable. 

Leak of piping 

A leak part is pinpointed and it changes into a state without leak.

If the trouble is not removed by performing the remedies stated above, contact us.

 

Summary of Contents for MV-2000

Page 1: ...Mixing Vaporizer MV 2000 Instruction Manual CODE I031170900...

Page 2: ...arranties set forth herein shall be extended Any malfunction or damage attributable to improper operation Any malfunction attributable to repair or modification by any person not authorized by HORIBA...

Page 3: ...to abide by the information in a WARNING may result in serious injury and can be life threatening WARNING CAUTION HOT SURFACE After heating up do not touch the main unit Doing so can burn your hands C...

Page 4: ...iquid supply line 12 9 2 Clogging by vaporization 13 9 3 Pressure loss of internal nozzles 14 9 4 Valve travel for set temperature 14 9 5 Purging procedures 14 9 6 Temperature control 14 9 7 Setting o...

Page 5: ...Hz 200 VA Orifice MV 2 4 0 4 mm MV 2 7 0 7 mm MV 2 0 1 0 mm Applicable flow rate 3 MV 2 1 Less than 1 ccm or g min MV 2 2 1 to less than 5 ccm or g min MV 2 3 5 to less than 10 ccm or g min MV 2 4 10...

Page 6: ...differ in the material of the seat of the flow rate control valve The P PFA type valves are standard because seat leakage owing to particles and product hardly occurs For some materials having high p...

Page 7: ...3 3 External Dimensions 3 1 without pnuematic valve Unit mm...

Page 8: ...4 3 2 with pnuematic valve Unit mm...

Page 9: ...rmine the piping diameter in consideration of piping pressure loss When the liquid material contains particles fit a filter 0 01 m or so in the middle of the line Please select the filter in considera...

Page 10: ...e CA thermocouples and 200W heaters are used Use temperature regulators and SSRs appropriate to these specifications For MV use temperature regulators having a control period proportional period of 1...

Page 11: ...ial check that the signal has been input When the liquid material is introduced the output signal of the Liqud flow meter LF or XF temporarily increases This is not an error The signal will become zer...

Page 12: ...turn off the temperature regulators of MV Disconnect them after the main unit cools off 7 Troubleshooting When any trouble occurs with MV flow control or temperature condition check the following poi...

Page 13: ...shut off after a temperature fall and a heater power supply when temperature does not rise and you check heater resistance and there is no electrical connection of a heater The heater power supply sh...

Page 14: ...ing signal to the liquid flow meter LF or XF and check for seat leakage See the remedies stated in the following item Seat leakage The valve cable has not been connected to MV or Liquid flow meter LF...

Page 15: ...e vaporizer of MV is controlled by the temperature regulator Therefore thermocouple and heater wires are necessary for each regulator Wire the regulator correctly checking the marking on the cables If...

Page 16: ...ed and turned into air bubbles in the liquid The amount of gas dissolved in the liquid material changes depending on the applied pressure kind of pressure gas kind of liquid material and temperature I...

Page 17: ...hanges It is necessary to compare the pressure under uniform conditions 2 The valve travel can be monitored by checking the supply voltage to the control valve valve voltage monitor output Since MV is...

Page 18: ...the piping the material may not be purged completely Therefore for a material having an excessively low vapor pressure it is recommended to provide a branch line for evacuation on the piping for supp...

Page 19: ...to Item 1 of 9 2 Clogging by vaporization and stop the vaporization before the secondary side is completely blocked If the passage is clogged to stop the flow the values output from the mass flow cont...

Page 20: ...ll 5 Amp specification of overcurrent protection such as circuit breaker or fuse in the heater power line 1 Temperature regulation in mixing valve MV main unit 2 Temperature regulation in Vaporizer Mi...

Page 21: ...ate of manufacture as far as the safety and usage precautions for the product are observed Name and amount of toxic hazardous substance or element used in a product Unit name Toxic hazardous substance...

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