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5)  Fit the supplied thermocouple (MAIN TC) cable for mixing valve to the thermocouple 
(MAIN TC) connector on the mixing valve, and connect the thermocouple (VAPO TC) 
cable for vaporizer to the thermocouple (VAPO TC) connector on the vaporizer.  
Connect the heater cable (MAIN HT) for mixing valve to the heater connector (MAIN HT) 
on the mixing valve, and connect the heater (VAPO HT) connector for vaporizer to the 
heater (VAPO HT) connector on the vaporizer. 

Table 1    Connector Names 

 Thermocouple 

Heater 

Mixing valve 

MAIN TC 

MAIN HT 

Vaporizer 

VAPO TC 

VAPO HT 

Valve control 

VALVE 

6)  Seeing the instruction manual for LF Series or XF Series, connect the power and signal 

cables. 

7)  Connect the thermocouple cables and heater cables for the Mixing valve and vaporizers 

of MV to their respective temperature regulators.    For MV, use temperature regulators 
provided with a control constant auto tuning function. 
Select temperature regulators and SSRs (solid-state relays) appropriate to the 
specifications (type of temperature sensor and heater capacity) for the temperature 
sensors and heaters on the heating piping on the secondary side of MV, and connect 
them.  (See Section 11 “Examples of temperature regulator wiring.”)  To prevent 
disconnection of the thermocouple connector, secure the thermocouple cable connector 
fitting and the case with a screw M3 (10 mm or less in length). 
*  For MV, K type (CA) thermocouples and 200W heaters are used.    Use temperature 

regulators and SSRs appropriate to these specifications. 

*  For MV, use temperature regulators having a control period (proportional period) of 1 

second or less for stable vaporization. 

* Use temperature regulators with a heater burnout warning function as needed to 

check the temperature switch operations and give the alarm upon occurrence of 
heater burnout. 

*  Use temperature regulators with a temperature range alarm function to monitor the 

temperature with the temperature alarm. 

4.2 Startup 

and 

warm-up 

(1)  Turn on power to the temperature regulators, and set the temperatures of MV and 

heating piping according to the specified temperatures shown on the individual setting 
sheets.  (Heat-up) 
*  The temperature setting for MV varies depending on the type of liquid and flow rate. 
*  The specified temperatures are shown on the label at the back of the product. 

*  After heating up, do not touch the main unit.    Doing so can burn your hands. 

(2)  After the temperature increases, warm up the equipment for more than 30 minutes. 

After the temperature stabilizes, perform auto tuning of the control constant of each 
temperature regulator. 

(3)  After warming up, supply the material in accordance with the following procedures. 

1)  Evacuate the piping. 

*  If the liquid material reacts with the atmosphere, cycle purging is recommended.   

For the cycle purging, feed purging gas, such as inert gas, into the piping after 
evacuating, and evacuate the piping again. 

*  If the line to be connected is not a vacuum line, sufficiently purge the line with gas. 

Summary of Contents for MV-2000

Page 1: ...Mixing Vaporizer MV 2000 Instruction Manual CODE I031170900...

Page 2: ...arranties set forth herein shall be extended Any malfunction or damage attributable to improper operation Any malfunction attributable to repair or modification by any person not authorized by HORIBA...

Page 3: ...to abide by the information in a WARNING may result in serious injury and can be life threatening WARNING CAUTION HOT SURFACE After heating up do not touch the main unit Doing so can burn your hands C...

Page 4: ...iquid supply line 12 9 2 Clogging by vaporization 13 9 3 Pressure loss of internal nozzles 14 9 4 Valve travel for set temperature 14 9 5 Purging procedures 14 9 6 Temperature control 14 9 7 Setting o...

Page 5: ...Hz 200 VA Orifice MV 2 4 0 4 mm MV 2 7 0 7 mm MV 2 0 1 0 mm Applicable flow rate 3 MV 2 1 Less than 1 ccm or g min MV 2 2 1 to less than 5 ccm or g min MV 2 3 5 to less than 10 ccm or g min MV 2 4 10...

Page 6: ...differ in the material of the seat of the flow rate control valve The P PFA type valves are standard because seat leakage owing to particles and product hardly occurs For some materials having high p...

Page 7: ...3 3 External Dimensions 3 1 without pnuematic valve Unit mm...

Page 8: ...4 3 2 with pnuematic valve Unit mm...

Page 9: ...rmine the piping diameter in consideration of piping pressure loss When the liquid material contains particles fit a filter 0 01 m or so in the middle of the line Please select the filter in considera...

Page 10: ...e CA thermocouples and 200W heaters are used Use temperature regulators and SSRs appropriate to these specifications For MV use temperature regulators having a control period proportional period of 1...

Page 11: ...ial check that the signal has been input When the liquid material is introduced the output signal of the Liqud flow meter LF or XF temporarily increases This is not an error The signal will become zer...

Page 12: ...turn off the temperature regulators of MV Disconnect them after the main unit cools off 7 Troubleshooting When any trouble occurs with MV flow control or temperature condition check the following poi...

Page 13: ...shut off after a temperature fall and a heater power supply when temperature does not rise and you check heater resistance and there is no electrical connection of a heater The heater power supply sh...

Page 14: ...ing signal to the liquid flow meter LF or XF and check for seat leakage See the remedies stated in the following item Seat leakage The valve cable has not been connected to MV or Liquid flow meter LF...

Page 15: ...e vaporizer of MV is controlled by the temperature regulator Therefore thermocouple and heater wires are necessary for each regulator Wire the regulator correctly checking the marking on the cables If...

Page 16: ...ed and turned into air bubbles in the liquid The amount of gas dissolved in the liquid material changes depending on the applied pressure kind of pressure gas kind of liquid material and temperature I...

Page 17: ...hanges It is necessary to compare the pressure under uniform conditions 2 The valve travel can be monitored by checking the supply voltage to the control valve valve voltage monitor output Since MV is...

Page 18: ...the piping the material may not be purged completely Therefore for a material having an excessively low vapor pressure it is recommended to provide a branch line for evacuation on the piping for supp...

Page 19: ...to Item 1 of 9 2 Clogging by vaporization and stop the vaporization before the secondary side is completely blocked If the passage is clogged to stop the flow the values output from the mass flow cont...

Page 20: ...ll 5 Amp specification of overcurrent protection such as circuit breaker or fuse in the heater power line 1 Temperature regulation in mixing valve MV main unit 2 Temperature regulation in Vaporizer Mi...

Page 21: ...ate of manufacture as far as the safety and usage precautions for the product are observed Name and amount of toxic hazardous substance or element used in a product Unit name Toxic hazardous substance...

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