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9.  Other Instructions for Use 

This section gives instructions for use and installation.     
Follow these instructions to fit the pipes correctly and use the equipment safely.An example 
of piping is shown below.    Lay the lines appropriately to the conditions of use. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

9.1  Entry of air bubbles into liquid supply line 

If air bubbles enter the MV and the LF or XF for detecting the flow rate, the air bubbles can 
cause fluctuation of output and variation of vaporization flow rate.  Therefore, check the 
liquid supply line taking the following points into consideration. 
(1)  The liquid supply tank (pressure tank for supply) and MV are different in installation level.   

If the supply tank is installed at a lower level, the gas (pressure gas) dissolved in the 
liquid in the supply tank is supplied to MV while the gas is in the saturated state.    The 
gas dissolved in the liquid in the saturated state reduces in pressure by gravity with rise 
of the liquid level, and the gas dissolved in the saturated state is supersaturated and 
turned into air bubbles in the liquid.    The amount of gas dissolved in the liquid material 
changes depending on the applied pressure, kind of pressure gas, kind of liquid material 
and temperature.    In this case, it is necessary to install an air bubble removing device 
in the supply unit or install an air bubble separating device just before the LF or XF.  
When an air bubble separating device is installed just before the LF or XF, reduce the 
difference of level between the LF or XF and MV and the pressure loss of the piping to 
prevent occurrence of air bubbles after the LF or XF. 

(2)  If the liquid is supplied at a dash into the piping under vacuum from the tank under pressure 

to fill the piping at the beginning of liquid feeding, part of vapor and dissolved gas in the 
liquid released into the vacuum piping becomes air bubbles.  In this case, gradually 
increase the tank supply pressure from the state close to vacuum after supplying the liquid 
into the vacuum piping, or, if an air bubble separating device is installed on the MV side, 
first feed the liquid to up to the air bubble separating device, and supply the liquid to MV, so 
that air bubbles are not generated in the piping. 

PF

MV 

LF or XF

MFC

 

Summary of Contents for MV-2000

Page 1: ...Mixing Vaporizer MV 2000 Instruction Manual CODE I031170900...

Page 2: ...arranties set forth herein shall be extended Any malfunction or damage attributable to improper operation Any malfunction attributable to repair or modification by any person not authorized by HORIBA...

Page 3: ...to abide by the information in a WARNING may result in serious injury and can be life threatening WARNING CAUTION HOT SURFACE After heating up do not touch the main unit Doing so can burn your hands C...

Page 4: ...iquid supply line 12 9 2 Clogging by vaporization 13 9 3 Pressure loss of internal nozzles 14 9 4 Valve travel for set temperature 14 9 5 Purging procedures 14 9 6 Temperature control 14 9 7 Setting o...

Page 5: ...Hz 200 VA Orifice MV 2 4 0 4 mm MV 2 7 0 7 mm MV 2 0 1 0 mm Applicable flow rate 3 MV 2 1 Less than 1 ccm or g min MV 2 2 1 to less than 5 ccm or g min MV 2 3 5 to less than 10 ccm or g min MV 2 4 10...

Page 6: ...differ in the material of the seat of the flow rate control valve The P PFA type valves are standard because seat leakage owing to particles and product hardly occurs For some materials having high p...

Page 7: ...3 3 External Dimensions 3 1 without pnuematic valve Unit mm...

Page 8: ...4 3 2 with pnuematic valve Unit mm...

Page 9: ...rmine the piping diameter in consideration of piping pressure loss When the liquid material contains particles fit a filter 0 01 m or so in the middle of the line Please select the filter in considera...

Page 10: ...e CA thermocouples and 200W heaters are used Use temperature regulators and SSRs appropriate to these specifications For MV use temperature regulators having a control period proportional period of 1...

Page 11: ...ial check that the signal has been input When the liquid material is introduced the output signal of the Liqud flow meter LF or XF temporarily increases This is not an error The signal will become zer...

Page 12: ...turn off the temperature regulators of MV Disconnect them after the main unit cools off 7 Troubleshooting When any trouble occurs with MV flow control or temperature condition check the following poi...

Page 13: ...shut off after a temperature fall and a heater power supply when temperature does not rise and you check heater resistance and there is no electrical connection of a heater The heater power supply sh...

Page 14: ...ing signal to the liquid flow meter LF or XF and check for seat leakage See the remedies stated in the following item Seat leakage The valve cable has not been connected to MV or Liquid flow meter LF...

Page 15: ...e vaporizer of MV is controlled by the temperature regulator Therefore thermocouple and heater wires are necessary for each regulator Wire the regulator correctly checking the marking on the cables If...

Page 16: ...ed and turned into air bubbles in the liquid The amount of gas dissolved in the liquid material changes depending on the applied pressure kind of pressure gas kind of liquid material and temperature I...

Page 17: ...hanges It is necessary to compare the pressure under uniform conditions 2 The valve travel can be monitored by checking the supply voltage to the control valve valve voltage monitor output Since MV is...

Page 18: ...the piping the material may not be purged completely Therefore for a material having an excessively low vapor pressure it is recommended to provide a branch line for evacuation on the piping for supp...

Page 19: ...to Item 1 of 9 2 Clogging by vaporization and stop the vaporization before the secondary side is completely blocked If the passage is clogged to stop the flow the values output from the mass flow cont...

Page 20: ...ll 5 Amp specification of overcurrent protection such as circuit breaker or fuse in the heater power line 1 Temperature regulation in mixing valve MV main unit 2 Temperature regulation in Vaporizer Mi...

Page 21: ...ate of manufacture as far as the safety and usage precautions for the product are observed Name and amount of toxic hazardous substance or element used in a product Unit name Toxic hazardous substance...

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