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Experion PKS ControlNet Fiber Optic Implemenation Guide

R210

Honeywell

10/04

Notices and Trademarks

Copyright 2004 by Honeywell International Inc.

Release

R210

October 25, 2004

While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.

Honeywell

,

TotalPlant

, and

Experion PKS

are registered trademarks of Honeywell International

Inc.

Other brand or product names are trademarks of their respective owners.

Honeywell

Industry Solutions

2500 West Union Hills

Phoenix, AZ 85027

1-800 343-0228

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Summary of Contents for TC-RPA002

Page 1: ...Experion PKS ControlNet Fiber Optic Implemenation Guide EP DCX293 R210 10 04 ...

Page 2: ...r purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell TotalPlant and Experion PKS are registered trademarks of Honeywell International Inc Other ...

Page 3: ...owing list provides notes concerning all revisions of this document Doc ID Rel ID Date Notes EP DCX293 R210 10 25 04 Initial Release References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Doc ID ControlNet Installation Guide EP DCXX43 ...

Page 4: ...tomation Control Solutions http www acs honeywell com International http www honeywell com Business global asp Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell International Inc Automation Control Solutions 1 800 223 8947 Sales 416 502 5200 Canada 1 800 822 7673 Tech Support Asia Pacific Honeywell Ltd Hong Kong 852 2331 9133...

Page 5: ...e system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required informa...

Page 6: ...erminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirem...

Page 7: ...epeater Adapter 8 Front View 8 Mounting on a DIN rail 8 Wiring 10 Installing ControlNet Fiber Module 14 Front View 14 Mounting on a DIN rail 14 Wiring 16 Interpreting Component LED Indications 20 Repeater Adapter LEDs 20 Fiber Module LEDs 21 Checking fiber optic cable measurements 22 Measuring power loss 22 Measuring OTDR 22 Dimensions 23 ControlNet Repeater Adapter 23 Short Distance Fiber Module ...

Page 8: ...Optic Implemenation Guide R210 Honeywell 10 04 CSA Certification 25 Temperature Ratings 26 Notices 26 Approbation d utilisation dans des environments dangereux par la CSA 27 La CSA 27 La certification CSA 27 Autour de temperature 27 Discerner 28 ...

Page 9: ...le of redundant ControlNet cabling using fiber media 13 Figure 4 Front view ControlNet Fiber Module model TC RPFM01 or TC RPFS01 14 Figure 5 Typical Repeater Fiber hub cabling for non redundant ControlNet media 18 Figure 6 Typical Repeater Fiber hub cabling for non redundant ControlNet media using a second hub in series to extend cable distance 18 Figure 7 Typical Repeater Fiber hub cabling for no...

Page 10: ...Figures x Experion PKS ControlNet Fiber Optic Implemenation Guide R210 Honeywell 10 04 ...

Page 11: ...cure transmission over a greater distance The ControlNet Repeater Adapter or the fiber optic repeater connects to a coax trunk cable using a standard tap and drop cable Each Repeater Adapter supports up to four Fiber Modules Each Fiber Module has a pair of Receive and Transmit ports for fiber optic cable connections BNC Connector Terminals for Power Supply ControlNet Repeater TM Adapter TC RPA001 ...

Page 12: ...lity of the fiber cable and the quantity and quality of cable splices and connectors including patch panels Fiber optic cable considerations Since cable routes can vary from using plenum air returns to being buried underground we suggest that you work with a cable manufacturer to select the wiring that meets your particular installation requirements If you have access to the internet you can visit...

Page 13: ... Company Inc as noted below This is 200 230 micron HCS cable for use with the short distance Fiber Module only Cable Length Allen Bradley Part Number 10 meters 1786 FS10 20 meters 1786 FS20 60 meters 1786 FS60 100 meters 1786 FS100 200 meters 1786 FS200 300 meters 1786 FS300 Cable Making Accessories Allen Bradley Part Number Bulk Cable 500 meters 1786 FSB500 Connector Kit 10 blue v pins 10 black v...

Page 14: ...ions Do not bend the cable beyond the minimum radius specified Do not touch the end of the fiber optic strands Always protect the ends of a fiber optic strand from coming in contact with dust dirt or other contaminants Always put protective caps on disconnected fiber cable connectors Clean any contaminated ends with a soft clean lintless cloth and alcohol Observe all local regulations for installa...

Page 15: ...t system They are intended to supplement the ControlNet coax system considerations The total number of coax Repeaters and or fiber optic Repeaters that can be connected in series between two nodes is five 5 or less The total number of repeaters includes Each coax Repeater used to connect one coax segment to another in the path Each Repeater Fiber hub used to connect a coax segment to a fiber optic...

Page 16: ...y need to adjust these settings to match your network configuration Set the Number of Repeaters to equal the number of repeaters fiber and or coax used in series in the longest cable fiber and or coax path between two nodes in the link Set the Cable Length to equal the longest communications distance fiber and or coax cable between two nodes in the link if greater than 1000 meters 3 280 feet Also ...

Page 17: ...ation characteristics A cable with an attenuation of 1 dB km 1300 nm Two cable connectors with an attenuation of 0 5 dB each A splice with an attenuation of 0 3 dB Repeater Fiber hubs with maximum attenuation of 9 3 dB Maximum cable length 9 3 dB 2 0 5 dB 0 3 dB 1 dB km For this example the maximum cable length is 8 km Installation declaration ATTENTION This equipment shall be installed in accorda...

Page 18: ...Repeater TM Adapter TC RPA001 V COM MODULE STATUS I N Figure 2 Front view ControlNet Repeater Adapter model TC RPA002 Mounting on a DIN rail ATTENTION You are responsible for obtaining and mounting the 35 x 7 5 mm metal top hat rails DIN EN50022 to be used for mounting the Repeater Adapter The Repeater Adapter supports non redundant ControlNet media communications For redundant ControlNet media su...

Page 19: ... the top of the DIN rail 3 Press the module down flush with the DIN rail so its locking tab snaps into place securing the module to the rail If necessary you can use a screwdriver to manually retract the lock while pressing the module firmly against the rail and then releasing it when in position 4 Leave the protective covers on the connectors until you are ready to make the connections 5 For redu...

Page 20: ...s of the National Electrical Code NEC ANSI NFPA 70 and the UL Listing of this equipment you must use a UL Listed Class 2 power supply To comply with the requirements of the Canadian Electrical Code CEC C22 1 and the CSA Certification of this equipment you must use a CSA Certified Class 2 power supply Be sure the Repeater Adapter is attached and secured before applying power to it Failure to do so ...

Page 21: ...ct a ControlNet T or Y Tap with a drop cable to it Note that when a Repeater Adapter and Fiber Module pair Hub are used in series to only repeat a fiber link to another fiber link see Figure 6 there is no need to connect a coax drop cable or terminator to the BNC connector In this case it may be desirable to cover the left red COAX LED which will be lit to indicate no cable is connected Otherwise ...

Page 22: ... screwdriver to secure it The recommended wire size is 14 AWG stranded cable The acceptable wire size range is 24 AWG minimum to 14 AWG maximum Note that the Repeater Adapter does not have a power switch so it is powered whenever the power supply is turned on 4 Make required approved ControlNet trunk cable and terminator connections to the Tap Refer to Figure 3 for an example of redundant ControlN...

Page 23: ...1 A A B B Chan2 Chan1 A A B B Chan2 Repeater Fiber Hub Repeater Fiber Hub Fiber A 24Vdc Chan1 A A B B Chan2 Chan1 A A B B Chan2 Repeater Fiber Hub Repeater Fiber Hub Fiber B 24Vdc ControlNet Repeat er Adapt er TC RP A001 Cont rolNet Fib erMo dule Cont rolNet Repeat er Adapt er TC RPA001 Cont rolNet Fib erMo dule TC RPFM01 Cont rolNet Repeat er Adapter TC RPA001 Cont rolNet FiberModule TC RPFM01 Fi...

Page 24: ...trolNet Fiber Module model TC RPFM01 or TC RPFS01 Mounting on a DIN rail ATTENTION This procedure assumes that a ControlNet Repeater Adapter with or without a ControlNet Fiber Module is already installed and that the power supply is turned Off Note that up to four Fiber Modules may be used with one Repeater Adapter allowing for 1 8 fiber links to be connected to the Fiber Module s The Fiber Module...

Page 25: ...unting flange on the top of the DIN rail 4 Press the Fiber Module down flush with the DIN rail so its locking tab snaps into place securing the module to the rail If necessary you can use a screwdriver to manually retract the lock while pressing the module firmly against the rail and then releasing it when in position Carefully slide the module to the left until its bus connector is fully seated i...

Page 26: ...ecv connector for channel 1 Connect the ST connector on the end of the fiber optic cable from the TX Xmit connector Channel 1 or 2 on the Fiber Module in another Repeater Fiber hub b Remove the protective cover from the TX Xmit connector for channel 1 Connect the ST connector on the end of the fiber optic cable from the RX Recv connector Channel 1 or 2 on the Fiber Module in another Repeater Fiber...

Page 27: ... aligns with the TX Xmit terminal Hold down the latch and plug the connector into the terminals c Repeat these steps to connect the plug on the other end of the cable to Channel 1 or 2 on a short distance Fiber module in another Repeater Fiber hub The prefabricated cable is manufactured with the fiber reversed on opposite ends This automatically connects RX Recv on one module with TX Xmit on anoth...

Page 28: ...1 TC RPFM01 CH 1 CH 2 24Vdc Figure 5 Typical Repeater Fiber hub cabling for non redundant ControlNet media Local Coax Trunk A Remote Coax Trunk A Fiber Optic Segment Fiber Optic Segment CH 1 CH 2 RX TX RX TX RX TX RX TX RX TX RX TX TC RPA001 TC RPFM01 TC RPA001 TC RPFM01 TC RPA001 TC RPFM01 CH 1 CH 2 24Vdc 24Vdc 24Vdc CH 1 CH 2 Figure 6 Typical Repeater Fiber hub cabling for non redundant ControlN...

Page 29: ...oax Trunk A CH 1 CH 2 RX TX RX TX RX TX RX TX RX TX RX TX TC RPA001 TC RPFM01 TC RPA001 TC RPFM01 TC RPA001 TC RPFM01 Remote Coax Trunk A Remote Coax Trunk A Fiber Optic Segment CH 1 CH 2 24Vdc 24Vdc 24Vdc Fiber Optic Segment CH 1 CH 2 Figure 7 Typical Repeater Fiber hub cabling for non redundant ControlNet media in support of two coax segments ...

Page 30: ...channels ATTENTION Several good fiber channels can mask faulty ones If both LEDs are This means Off The Repeater is not powered Check the power line for correct voltage Alternately Red Green The Repeater is being powered up or reset This indication normally lasts for 5 seconds after power is applied Green Normal operation Red There is a Repeater fault If a jabber condition is causing the fault the...

Page 31: ...vel of network errors Check for broken cable or tap and missing segment terminator Note that this is a normal indication for a system that has no ControlNet nodes installed or enabled since it has no network activity It is also a normal indication for a Repeater Adapter used in a Hub serving as a fiber to fiber repeater with no coax cable connected Fiber Module LEDs The following table summarizes ...

Page 32: ...helpful in troubleshooting and maintaining your network The following is a list of possible causes for high attenuation or considerable power loss in a cable section Poor splices Bending losses Broken fibers Poor connections Contaminated or damaged connectors Measuring OTDR In addition to measuring power loss you should check your total fiber network using an Optical Time Domain Reflectometer OTDR...

Page 33: ...ControlNet Fiber Media Dimensions R210 Experion PKS ControlNet Fiber Optic Implemenation Guide 23 10 04 Honeywell Dimensions ControlNet Repeater Adapter ...

Page 34: ...ControlNet Fiber Media Dimensions 24 Experion PKS ControlNet Fiber Optic Implemenation Guide R210 Honeywell 10 04 Short Distance Fiber Module ...

Page 35: ...ControlNet Fiber Media Dimensions R210 Experion PKS ControlNet Fiber Optic Implemenation Guide 25 10 04 Honeywell Medium Distance Fiber Module ...

Page 36: ...g Isolation Voltage 100 tested as 850Vdc for 1s between user power and Repeater backplane connections Repeater Backplane Output Current 1 6A maximum 5Vdc Communication Rate 5M bits s Operating Conditions Ambient Temperature 0 C to 60 C 32 F to 140 F Storage Temperature 40 C to 85 C 40 F to 185 F Maximum Relative Humidity 5 to 95 non condensing Shock Test Operating 30g peak acceleration 11 1 ms pul...

Page 37: ...neral Backplane Power Requirements 300mA at 5Vdc maximum Fiber Operating Wavelength 650nm red Optical Power Budget 4 2dB Communication Rate 5M bits s Operating Conditions Ambient Temperature 0 C to 60 C 32 F to 140 F Storage Temperature 40 C to 85 C 40 F to 185 F Maximum Relative Humidity 5 to 95 non condensing Shock Test Operating 30g peak acceleration 11 1 ms pulse width Non Operating 50g peak a...

Page 38: ...B Communication Rate 5M bits s Operating Conditions Ambient Temperature 0 C to 60 C 32 F to 140 F Storage Temperature 40 C to 85 C 40 F to 185 F Maximum Relative Humidity 5 to 95 non condensing Shock Test Operating 30g peak acceleration 11 1 ms pulse width Non Operating 50g peak acceleration 11 1 ms pulse width Vibration Test 5g 10Hz to 500Hz according to IEC 68 2 6 Physical Fiber Optic Cable Type...

Page 39: ...ark of the Canadian Standards Association CSA Certification To comply with CSA certification for use in hazardous locations the following information becomes a part of the product literature for this CSA certified industrial control product This equipment is suitable for use in Class I Division 2 Groups A B C D or non hazardous locations only The products having the appropriate CSA markings that i...

Page 40: ...losion hazard Substitution of components may impair suitability for Class I Division 2 Do not replace components unless power has been switched off or the area is known to be non hazardous Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous Do not disconnect connectors unless power has been switched off or the area is known to be non hazardous Se...

Page 41: ...ation CSA en environnements dangereux les informations suivantes fontpartie intégrante de la documentation des produits de commande industrielle certifiés Cet équipement ne convient qu à une utilisation en environnements de Classe 1 Division 2 Groupes A B C D ou non dangereux Les produits portant le marquage CSA approprié c est à dire Classe 1 Division 2 Groupes A B C D sont certifiés pour une uti...

Page 42: ...ronnement est classé non dangereux avant de remplacer des composants Couper le courant ou s assurer que l environnement est classé non dangereux avant de débrancher l équipement Couper le courant ou s assurer que l environnement est classé non dangereux avant de débrancher les connecteurs Fixer tous les connecteurs fournis par l utilisateur pour se brancher aux circuits externes de cet équipement ...

Page 43: ......

Page 44: ...Automation and Control Solutions Honeywell International Inc 1100 Virginia Drive Fort Washington PA 19034 ...

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