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Installation

Honeywell

4

4. INSTALLATION

4.1 MECHANICAL INSTALLATION

There are two possible ways to mount the SmartVFD COMPACT to the wall; either
screw or DIN-rail mounting. The mounting dimensions are given on the back of the
drive and on the following page.

Figure 4.1: Screw mounting

Figure 4.2: DIN-rail mounting

MI2-3

MI1

=M 4

=M 5

1

2

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Summary of Contents for SmartVFD COMPACT

Page 1: ...Ho Honeywell User Manual SmartVFD COMPACT Variable Frequency Drives for Constant and Variable Torque Applications ...

Page 2: ... Mains voltage 600 V 3 13 4 INSTALLATION 14 4 1 Mechanical installation 14 4 1 1 SmartVFD COMPACT dimensions 15 4 1 2 Cooling 16 4 1 3 EMC levels 16 4 1 4 Changing the EMC protection class from C2 or C3 to C4 for IT networks 17 4 2 Cabling and connections 18 4 2 1 Power cabling 18 4 2 2 Control cabling 19 4 2 3 Cable and fuse specifications 21 4 2 4 General cabling rules 22 4 2 5 Stripping lengths...

Page 3: ...Autorestart parameters Control panel Menu PAR P10 52 9 11 PI control parameters Control panel Menu PAR P12 52 9 12 Easy usage menu Control panel Menu PAR P0 53 9 13 System parameters 54 10 PARAMETER DESCRIPTIONS 55 10 1 Motor settings Control panel Menu PAR P1 55 10 2 Start Stop setup Control panel Menu PAR P2 59 10 3 Frequency references Control panel Menu PAR P3 62 10 4 Ramps brakes setup Contro...

Page 4: ...tact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from the mains potential 2 The motor terminals U V W T1 T2 T3 and the possible brake resistor terminals are live when SmartVFD COMPACT is con nected to mains even if the motor is not running 3 The control I O terminals are isolated from the mains potential However the relay output termin...

Page 5: ...or is energized by the process In this case the motor functions as a generator feeding energy to the frequency converter 7 After disconnecting the frequency converter from the mains wait until the fan stops and the indicators on the display go out Wait 5 more minutes before doing any work on SmartVFD COMPACT connections ...

Page 6: ...ise in fault situations 1 The SmartVFD COMPACT frequency converter has been designed for fixed installations only 2 Do not perform any measurements when the frequency converter is connected to the mains 3 Do not perform any voltage withstand tests on any part of Smart VFD COMPACT The product safety is fully tested at factory 4 Prior to making resistance measurements on the motor or the motor cable...

Page 7: ...ure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor shaft rotation direction make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable ...

Page 8: ...rily the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately 2 1 TYPE DESIGNATION CODE Figure 2 1 SmartVFD COMPACT type designation code 3 F C 0 0 0000 HVFDCD EMC Filter 0 No Filter 1 Filter included Enclosure 0 Open Chassis 1 NEMA 1 Control IO F Full IO L Limited IO Phases 1 Single Phase 3 Triple Phase Product Family HVFDCD Hon...

Page 9: ...ssioning or use The manufacturer shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse wrong installation unacceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages Variable frequency drive devices VFD and accessories new...

Page 10: ...e 50kA Motor connection Output voltage 0 Uin Output current Continuous rated current IN at ambient tem perature max 122 F 50 C depends on the unit size overload 1 5 x IN max 1min 10min Starting current torque Current 2 x IN for 2 secs in every 20 sec period Torque depends on motor Output frequency 0 320 Hz Frequency resolution 0 01 Hz Control characteristics Control method Frequency Control U f Op...

Page 11: ...5 8 Hz Max acceleration amplitude 1 G at 15 8 150 Hz Shock IEC 68 2 27 UPS Drop Test for applicable UPS weights Storage and shipping max 15 G 11 ms in package Enclosure class IP20 Open Chassis option NEMA 1 Pollution degree PD2 EMC Immunity Complies with EN50082 1 2 EN61800 3 Emissions 115V Complies with EMC category C4 230V Complies with EMC category C2 With an internal RFI filter 400V Complies w...

Page 12: ... HVFDCD1B0015xxx 4 8 7 2 1 5 11 2 MI2 1 5 HVFDCD1B0020xxx 7 0 10 5 2 14 1 MI2 1 5 HVFDCD1B0030xxx 9 6 14 4 3 15 8 MI3 2 18 Table 3 2 SmartVFD COMPACT power ratings 208 240 V 1 Mains voltage 208 240 V 50 60 Hz 3 series Product code Rated loadability Motor shaft power Nominal input current Mechanical size and weight lb 100 contin current IN A 150 overload current A P HP A HVFDCD3B0003xxx 1 7 2 6 0 3...

Page 13: ... 6 1 15 MI2 1 5 HVFDCD1A0015xxx 4 8 7 2 1 5 16 5 MI3 2 18 Table 3 4 SmartVFD COMPACT power ratings 115 V 1 Mains voltage 380 480 V 50 60 Hz 3 series Product code Rated loadability Motor shaft power Nominal input current Mechanical size and weight lb 100 continuous current IN A 150 overload current A 380 480V supply P HP A HVFDCD3C0005xxx 1 3 2 0 0 5 2 2 MI1 1 2 HVFDCD3C0007xxx 1 9 2 9 0 75 2 8 MI1...

Page 14: ...ains voltage 600 V 50 60 Hz 3 series Product code Rated loadability Motor shaft power Nominal input current Mechanical size and weight lb 100 contin current IN A 150 overload current A P HP A HVFDCD3D0010xxx 1 7 2 6 1 2 MI3 2 18 HVFDCD3D0020xxx 2 7 4 1 2 3 6 MI3 2 18 HVFDCD3D0030xxx 3 9 5 9 3 5 MI3 2 18 HVFDCD3D0055xxx 6 1 9 2 5 4 7 6 MI3 2 18 HVFDCD3D0075xxx 9 13 5 7 5 10 4 MI3 2 18 Table 3 6 Sma...

Page 15: ...ION There are two possible ways to mount the SmartVFD COMPACT to the wall either screw or DIN rail mounting The mounting dimensions are given on the back of the drive and on the following page Figure 4 1 Screw mounting Figure 4 2 DIN rail mounting MI2 3 MI1 M 4 M 5 1 2 ...

Page 16: ...Figure 4 3 SmartVFD COMPACT dimensions MI1 MI3 Type H1 H2 H3 W1 W2 W3 D1 D2 MI1 6 2 5 8 5 4 2 6 1 5 0 2 3 9 0 3 MI2 7 7 7 2 6 7 3 5 2 5 0 2 4 0 3 MI3 10 3 9 9 9 5 3 9 3 0 0 2 4 3 0 3 Table 4 1 SmartVFD COMPACT dimensions in inches W1 W2 W3 H1 H2 D1 H3 D2 Honeywell ...

Page 17: ...converters the rated voltage of which is less than 1000V and which are intended for use in the 1st environment NOTE The requirements of class C are fulfilled only as far as the conducted emis sions are concerned Category C2 Frequency converters of this class comply with the requirements of category C2 of the product standard EN 61800 3 2004 Category C2 includes con verters in fixed installations a...

Page 18: ...upplies buildings used for domestic purposes NOTE houses apartments commercial premises or offices in a residential building are examples of first environment locations Second environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies build ings used for domestic purposes NOTE industrial areas technical areas of...

Page 19: ...MPACT power connections MI1 Figure 4 5 SmartVFD COMPACT power connections MI2 MI3 1 230V 3 230V 400V Motor out MAINS MOTOR Strip the plastic cable coating for 360 earthing L1 L2 N L3 U T1 V T2 W T3 R R 1 230V 1 115V MAINS MOTOR BRAKE RESISTOR Strip the plastic cable coating for 360 earthing External brake resistor 3 230 400V Motor out 3 230V 400V 600V ...

Page 20: ...eywell Installation 19 4 4 2 2 Control cabling Figure 4 6 Mount the PE plate and API cable support Attach the support AFTER installing the power cables Attach this plate BEFORE installing the power cables ...

Page 21: ...20 Installation Honeywell 4 Figure 4 7 Open the lid Figure 4 8 Install the control cables See Chapter 7 2 Control cable tightening torque 3 in lbs Strip the plastic cable coating for 360 earthing ...

Page 22: ...stallation and the specific mains voltage Shielded cable not required NKCABLES MCMK or similar recommended 2 Power cable equipped with concentric protection wire and intended for the specific mains voltage NKCABLES MCMK or similar recommended 3 Power cable equipped with compact low impedance shield and intended for the specific mains voltage NKCABLES MCCMK SAB ÖZCUY J or similar recom mended 360º ...

Page 23: ...les the mini mum distance between the motor cable and other cables is 11 8 inches The given distance also applies between the motor cables and signal cables of other systems The maximum length of the motor cables is 100 feet The motor cables should cross other cables at an angle of 90 degrees 3 If cable insulation checks are needed see Chapter 4 2 7 4 Connecting the cables Strip the motor and main...

Page 24: ...167 F 60 75 C must be used Use Class 1 wire only The units are suitable for use on a circuit capable of delivering not more than 50 000 rms symmetrical amperes 600 V maximum when protected by T and J Class fuses Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electric Code and any ad...

Page 25: ...n resistance must be 1MOhm 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 N and L3 of the frequency convert er and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be 1MOhm 3 Motor insulation checks Disconnect th...

Page 26: ...d the shields of the shielded cables are connected to protective ground 3 Check the quality and quantity of cooling air Chapter 4 1 2 4 Check that all Start Stop switches connected to the I O terminals are in Stop position 5 Connect the frequency converter to mains Note The following steps are valid if you have API Full or API Limited Application Interface in your SmartVFD COMPACT 6 Set the parame...

Page 27: ...requency reference Push the Stop button on the keypad 8 Run the no load tests without the motor being connected to the pro cess if possible If this is not possible secure the safety of each test prior to running it Inform your co workers of the tests Switch off the supply voltage and wait up until the drive has stopped Connect the motor cable to the motor and to the motor cable ter minals of the f...

Page 28: ...stored in the Fault history menu which can be browsed The different fault codes their causes and correcting actions are presented in the table below Fault code Fault name Possible cause Correcting actions 1 Overcurrent Frequency converter has detected too high a current 4 IN in the motor cable Sudden heavy load increase Short circuit in motor cables Unsuitable motor Check loading Check motor size ...

Page 29: ...o current in one motor phase Check motor cable and motor 13 Frequency con verter undertem perature Heat sink temperature is under 10 C Check the ambient temper ature 14 Frequency con verter overtem perature Heat sink is overheated Check that the cooling air flow is not blocked Check the ambient temper ature Make sure that the switch ing frequency is not too high in relation to ambient temperature ...

Page 30: ...to you 41 IGBT Overtem perature Overtemperature alarm is issued when the IGBT switch temperature exceeds 110 C Check loading Check motor size Make identification run 50 Analogue input Iin 4mA selected signal range 4 to 20 mA Current at the analogue input is 4mA Control cable is broken or loose Signal source has failed Check the current loop cir cuitry 51 External fault Digital input fault Digital ...

Page 31: ...ommunication dead or CRC errors 70 CPU load 71 External oscillator 72 Fault in Power triggered by user Table 6 2 Fault subcodes from power F08 SubCode Fault 82 Watchdog reset 84 MPI CRC 86 MPI2 CRC 87 MPI2 message bFault subcodes from poweruffer overflow 97 MPI off line error 98 MPI driver error 101 MODBUS out of buffer 115 DeviceProperty data format tree too deep exceed 3 Table 6 2 Fault subcodes...

Page 32: ...ut to many functions Digital relay and analogue outputs are freely programmable Analogue input 1 can be programmed as current or voltage in put in API Limited version Special features in all API versions Programmable Start Stop and Reverse signal logic Reference scaling Programmable start and stop functions DC brake at start and stop Programmable U f curve Adjustable switching frequency Autorestar...

Page 33: ...g fault Current signal input fault External fault Undervoltage fault Earth fault Motor thermal stall and underload protection Fieldbus communication Special features in API Full and API Limited 8 preset speeds Analogue input range selection signal scaling and filtering PI controller ...

Page 34: ...ignal in 2 PI actual value P 0 4 20 mA Ri 200 5 GND I O signal ground 13 GND I O signal ground 14 DI4 Digital input 4 Preset speed B1P 0 30V Ri 12 k min 15 DI5 Digital input 5 Fault reset P 16 DI6 Digital input 6 Disable PI contr P 18 AO Output frequency P 0 4 20 mA RL 500 20 DO Digital signal out Active READY P Open collector max load 48V 50mA 22 RO 13 NO Relay out 1 Active RUN P Max switching lo...

Page 35: ... Max switching load 250Vac 2A or 250Vdc 0 4A 25 RO 21 Table 7 3 SmartVFD COMPACT General purpose application default I O configuration and connections for API LIMITED version P Programmable function parameter lists and descriptions chapters 9 and 10 Terminal Signal Factory preset Description 3 GND I O signal ground 6 24Vout 24V output for DI s 20 max load 50 mA 7 GND I O signal ground 8 DI1 Digita...

Page 36: ...indicate some information about the drive which is printed in clear text on the overlay numbers 1 14 in the figure be low The arrowheads are grouped in 3 groups with the following meanings and Eng lish overlay texts see Figure 8 1 Group 1 5 Drive status 1 Drive is ready to start READY 2 Drive is running RUN 3 Drive has stopped STOP 4 Alarm condition is active ALARM 5 Drive has stopped due to a fau...

Page 37: ...for changing parameter value 12 steps round pressing the wheel e g for accepting the new value The drive stops always regardless of the selected control place by pressing the key pad STOP button The drive starts by pressing the keypad START button but only if the selected control place is KEYPAD NOTE You can quickly change the active control place from remote I O or fieldbus to local keypad by pre...

Page 38: ...DY RUN MON PUSH FWD REV I O KEYPAD BUS REF PAR FLT FAULT ALARM STOP READY RUN MON FWD REV I O KEYPAD BUS REF PAR FLT FAULT ALARM STOP READY RUN MON PUSH FWD REV I O KEYPAD BUS REF PAR FLT FAULT ALARM STOP READY RUN MON FWD REV I O KEYPAD BUS REF PAR FLT FAULT ALARM STOP READY RUN MON PUSH FWD REV I O KEYPAD BUS REF PAR FLT FAULT ALARM STOP READY RUN MON ROTATE ROTATE ROTATE REFERENCE MENU Displays...

Page 39: ...heel as shown in Figure 8 3 The reference value follows the rotation continuously without separate new value acceptance 8 4 3 Monitoring menu Figure 8 4 Monitoring menu display Hz FAULT ALARM STOP READY RUN REF MON PAR FLT FWD REV I O KEYPAD BUS Push to enter edit mode Change value Push to confirm Hz FAULT ALARM STOP READY RUN REF MON PAR FLT FWD REV I O KEYPAD BUS Alternates in the display Browse...

Page 40: ... current M1 5 Motor torque 4 Calculated actual nominal torque of the motor M1 6 Motor power 5 Calculated actual nominal power of the motor M1 7 Motor voltage V 6 Motor voltage M1 8 DC link voltage V 7 Measured DC link voltage M1 9 Unit temperature C 8 Heat sink temperature M1 10 Motor temperature Calculated motor temperature M1 11 Analogue input 1 13 AI1 value M1 12 Analogue input 2 14 AI2 value O...

Page 41: ... 13 1 it is possible to open other advanced param eter groups The parameter lists and descriptions can be found in chapters 9 and 10 The following figure shows the parameter menu view Figure 8 5 Parameter menu Hz FAULT ALARM STOP READY RUN REF MON PAR FLT FWD REV I O KEYPAD BUS Alternates in the display Browse P1 1 Push to enter edit mode Change value Push to confirm ...

Page 42: ...urns automati cally to the fault menu if buttons or navigation wheel are not pressed or navigation is not rotated The operating date hour and minute values at the fault instant are shown in the value menu operating hours displayed reading Note The whole fault history can be cleared by pressing STOP button for 5 sec time when the drive is stopped and Fault his tory menu is selected in the display S...

Page 43: ...xplanations Code Location indication on the keypad Shows the operator the present Monitoring value number or Parameter number Parameter Name of monitoring value or parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value given if available Default Factory preset value ID ID number of the parameter used with fieldbus control More information on this param...

Page 44: ... INunit 2 x INunit A 1 5 x INunit 107 P1 15 Torque boost 0 1 0 109 0 Not used 1 Used P2 1 Remote control place 1 2 1 172 1 I O terminal 2 Fieldbus P2 2 Start function 0 1 0 505 0 Ramp 1 Flying start P2 3 Stop function 0 1 0 506 0 Coasting 1 Ramp P3 1 Min frequency 0 00 P3 2 Hz 0 00 101 P3 2 Max frequency P3 1 320 Hz 50 00 102 P3 3 I O reference 0 4 3 117 0 Preset Speeds 0 7 1 Keypad Reference 2 Fi...

Page 45: ...4 Fault autoreset 0 1 0 731 0 Not used 1 Used P13 1 Parameter conceal 0 1 1 115 0 All parameters visi ble 1 Only quick setup parameter group visible Code Parameter Min Max Unit Default ID Note P1 1 Motor nominal voltage 180 690 V 230 400 600 110 Check rating plate on the motor P1 2 Motor nominal frequency 30 320 Hz 50 00 111 Check rating plate on the motor P1 3 Motor nominal speed 300 20000 rpm 14...

Page 46: ... frequency 0 00 P1 10 Hz 50 00 604 P1 13 U f curve mid point voltage 0 00 P1 11 100 00 605 of Nominal voltage of the motor P1 14 Output voltage at zero fre quency 0 00 40 00 0 00 606 of Nominal voltage of the motor P1 15 Torque boost 0 1 0 109 0 Not used 1 Used P1 16 Switching fre quency 1 5 16 0 kHz 6 0 601 P1 17 Brake chopper 0 2 0 504 0 Disabled 1 Used in Run state 2 Used in Run and Stop state ...

Page 47: ...up Code Parameter Min Max Unit Default ID Note P3 1 Min frequency 0 00 P3 2 Hz 0 00 101 P3 2 Max frequency P3 1 320 Hz 50 00 102 P3 3 I O reference 0 4 3 117 0 Preset Speeds 0 7 1 Keypad Reference 2 Fieldbus Reference 3 AI1 API FULL LIMITED 4 AI2 API FULL P3 4 Preset speed 0 0 00 P3 2 Hz 5 00 124 Activated by digital inputs P3 5 Preset speed 1 0 00 P3 2 Hz 10 00 105 Activated by digital inputs P3 ...

Page 48: ...x INunit A Varies 507 P4 5 DC braking time at start 0 00 600 00 s 0 516 0 DC brake is off at start P4 6 Frequency to start DC braking during ramp stop 0 10 10 00 Hz 1 50 515 P4 7 DC braking time at stop 0 00 600 00 s 0 508 0 DC brake is off at stop P4 8 Flux brake 0 1 520 0 Off 1 On P4 9 Flux braking current 0 7 4 A 519 P4 10 Ramp shape 2 0 0 10 0 s 0 0 501 0 Linear 0 S curve ramp time P4 11 Accel...

Page 49: ...5 1 P5 4 Ext fault Close 0 6 0 405 As parameter 5 1 P5 5 Ext fault Open 0 6 0 406 As parameter 5 1 P5 6 Fault reset 0 6 5 414 As parameter 5 1 P5 7 Run enable 0 6 0 407 As parameter 5 1 P5 8 Preset speed B0 0 6 3 419 As parameter 5 1 P5 9 Preset speed B1 0 6 4 420 As parameter 5 1 P5 10 Preset speed B2 0 6 0 421 As parameter 5 1 P5 11 Disable PI 0 6 6 1020 As parameter 5 1 P5 12 Force to I O 0 1 F...

Page 50: ...t the voltage current range also with the dip switch P6 2 AI1 filter time 0 0 10 0 s 0 1 378 0 no filtering P6 3 AI1 Custom min 100 0 100 0 0 0 380 0 0 no min scaling P6 4 AI1 Custom max 100 0 100 0 100 0 381 100 0 no max scaling Only in API FULL P6 5 AI2 signal range 2 3 3 390 2 Current 0 20 mA 3 Current 4 20 mA P6 6 AI2 filter time 0 0 10 0 s 0 1 389 0 no filtering P6 7 AI2 Custom min 100 0 100 ...

Page 51: ...rd B13 10 FBControlWord B14 11 FBControlWord B15 In all API versions P7 2 Relay output 2 content 0 11 3 314 As parameter 7 1 Only in API FULL P7 3 Digital output 1 content 0 11 1 312 As parameter 7 1 P7 4 Analogue output function 0 4 1 307 0 Not in use 1 Output freq 0 fmax 2 Output current 0 InMo tor 3 Torque 0 Nominal torque 4 PI controller output P7 5 Analogue output minimum 0 1 1 310 0 0 mA 1 4...

Page 52: ...pro tection 1 2 2 703 1 Alarm 2 Fault stop acc to P2 3 P9 4 Stall protection 1 2 1 709 0 No response 1 Alarm 2 Fault stop acc to P2 3 P9 5 Underload pro tection 1 2 1 713 0 No response 1 Alarm 2 Fault stop acc to P2 3 P9 7 Thermal protec tion of the motor 1 2 2 704 0 No response 1 Alarm 2 Fault stop acc to P2 3 P9 8 Motor ambient temperature 20 100 C 40 705 P9 9 Motor cooling factor at zero speed ...

Page 53: ... after the fault has disappeared P10 3 Start function 0 2 0 719 0 Ramp 1 Flying start 2 According to P4 2 Affects only to start after autoreset P10 4 Fault autoreset 0 1 0 731 0 Disabled 1 Enabled Table 9 10 Fault autoreset parameters Code Parameter Min Max Unit Default ID Note P12 1 PI activation 0 2 0 163 0 Not used 1 PI for motor control 2 PI for external use Only in API FULL P12 2 PI controlle...

Page 54: ...mum scal ing P12 9 Error value inver sion 0 1 0 340 0 No inversion Feed back Setpoint Increase PI Output 1 Inverted Feedback Set point Decrease PI Output Code Parameter Min Max Unit Default ID Note P13 1 Parameter conceal 0 1 1 115 0 All parameters visible 1 Only quick setup parameter group visible P13 2 Drive setup 0 3 0 540 0 Basic 1 Pump drive 2 Fan drive 3 Conveyor drive HP NOTE Visible only d...

Page 55: ...sabled 1 Modbus S2 3 Slave address 1 255 1 810 S2 4 Baud rate 0 5 5 811 0 300 1 600 2 1200 3 2400 4 4800 5 9600 S2 5 Number of stop bits 0 1 1 812 0 1 1 2 S2 6 Parity type 0 0 0 813 0 None locked S2 7 Communication time out 0 255 0 814 0 Not used 1 1 second 2 2 seconds etc S2 8 Reset communica tion status 0 1 0 815 1 Resets par S2 1 Total counters MENU PAR S3 S3 1 MWh counter 827 S3 2 Power on day...

Page 56: ...s set to motor speed reference The motor speed remains the same regardless of motor load Slip is compensat ed 1 9 U F RATIO SELECTION There are three selections for this parameter 0 Linear The voltage of the motor changes linearly with the frequency in the constant flux area from 0 Hz to the field weakening point where the nominal voltage is supplied to the motor Linear U f ratio should be used in...

Page 57: ... other settings do not satisfy the needs of the application Figure 10 2 Programmable U f curve Un par 1 11 U V f Hz par 1 10 par 1 14 Default Nominal voltage of the motor Linear Squared Field weakening point Default Nominal frequency of the motor Un Par 1 11 Par 1 10 U V f Hz Par 1 13 Def 50 Par 1 14 Def 0 0 Default Nominal voltage of the motor Field weakening point Default Nominal frequency of th...

Page 58: ...parameter 1 9 this parameter defines the middle point frequency of the curve See Figure 10 2 1 13 U F CURVE MIDDLE POINT VOLTAGE If the programmable U f curve has been selected with the parameter 1 9 this parameter defines the middle point voltage of the curve See Figure 10 2 1 14 OUTPUT VOLTAGE AT ZERO FREQUENCY This parameter defines the zero frequency voltage of the curve See Figures 10 1 and 1...

Page 59: ... if the brake chopper has been activated This enables the frequency converter to decelerate the load with a torque equal to that of acceleration provided that the correct brake resistor has been selected See separate Brake resistor in stallation manual 1 18 MOTORT IDENTIFICATION 0 No action 1 ID no run When ID no run is selected the drive will perform an ID run when it is started from selected con...

Page 60: ...e Local Keypad is the control place Remote P2 1 defines the control place 2 2 START FUNCTION The user can select two start functions for SmartVFD COMPACT with this pa rameter 0 Ramp start The frequency converter starts from 0 Hz and accelerates to the set frequency reference within the set acceleration time See detailed de scription ID103 Load inertia torque or starting friction may cause prolonge...

Page 61: ...energy is high it may be necessary to use an exter nal braking resistor for to be able to decelerate the motor in acceptable time 2 4 START STOP LOGIC With this parameter the user can select the start stop logic 0 DI1 Start forward DI2 Start reverse API FULL LIMITED Figure 10 3 Start Stop logic selection 0 1 The first selected direction has the highest priority 2 When the DIN1 contact opens the di...

Page 62: ...everse API FULL LIMITED Figure 10 4 Start Stop logic selection 1 2 DI1 Start pulse DI2 Stop pulse API FULL LIMITED Figure 10 5 Start Stop logic selection 2 3 DI1 Start forward rising edge after fault DI2 Start reverse rising edge after fault API FULL LIMITED ...

Page 63: ...Reference from Fieldbus FBSpeedReference API FULL LIMITED 3 AI1 reference terminals 2 and 3 e g potentiometer API FULL 4 AI2 reference terminal 4 and 5 e g transducer 3 4 3 11 PRESET SPEEDS 0 7 These parameters can be used to determine frequency references that are ap plied when appropriate combinations of digital inputs are activated Preset speeds can be activated from digital inputs despite of t...

Page 64: ...celeration deceleration The acceleration and deceleration times are deter mined with parameters 4 2 and 4 3 Figure 10 6 S shaped acceleration deceleration 4 2 ACCELERATION TIME 4 3 DECELERATION TIME 4 11 ACCELERATION TIME 2 4 12 DECELERATION TIME 2 These limits correspond to the time required for the output frequency to accel erate from the zero frequency to the set maximum frequency or to deceler...

Page 65: ...epends on the stop function par 2 3 0 DC brake is not in use 0 DC brake is in use and its function depends on the Stop function par 2 3 The DC braking time is determined with this parameter Par 2 3 0 Stop function Coasting After the stop command the motor coasts to a stop without control from the frequency converter With the DC injection the motor can be electrically stopped in the shortest possib...

Page 66: ...he motor and load allows that to the speed defined with parameter 4 6 where the DC braking starts The braking time is defined with parameter 4 7 See Figure 10 9 Figure 10 9 DC braking time when Stop mode Ramp fn fn t t t 1 x par 4 7 t 0 1 x par 4 7 0 1 x fn RUN STOP RUN STOP Output frequency Motor speed Output frequency Motor speed DC braking ON DC braking ON fout fout t par 4 7 t Par 4 6 Motor sp...

Page 67: ...verts the energy into heat at the motor and should be used intermittently to avoid motor damage Activation mode Description 0 Off Not used 1 On Normal mode Activates flux bracking during deceleration regardless of load 2 Chopper Emulates the behavior of a braking chopper by activating flux bracking based on DC link voltage Minimizes the heat ing up of the motor in applications with frequent speed ...

Page 68: ...ENABLE 5 8 PRESET SPEED B0 5 9 PRESET SPEED B1 5 10 PRESET SPEED B2 5 11 DISABLE PI 5 12 FORCE TO I 0 The control place is forced to I O by activating the digital input that this function is programmed to The priority order of selecting control place is 1 Navigation wheel 2 Forced from I O 3 Parameter 2 1 5 13 RAMP TIME SELECTION Contact open Acceleration Deceleration time 1 selected Contact close...

Page 69: ...hat filters out disturbances from the incoming analogue signal Long filtering time makes the regulation response slower See Figure 10 10 Figure 10 10 AI1 and AI2 signal filtering 6 3 AI1 CUSTOM SETTING MINIMUM 6 4 AI1 CUSTOM SETTING MAXIMUM 6 7 AI2 CUSTOM SETTING MINIMUM 6 8 AI2 CUSTOM SETTING MAXIMUM These parameters set the analogue input signal for any input signal span from 100 to 100 100 63 P...

Page 70: ...The frequency converter is ready to operate 2 Run The frequency converter operates motor is running or DC braking 3 Fault A fault trip has occurred 4 Fault inverted A fault trip has not occurred 5 Alarm An alarm has occurred 6 Reversed The reverse command has been selected output frequency to the motor is negative 7 At speed The output frequency has reached the set refer ence 8 Motor regulator act...

Page 71: ...ers The thermal current IT specifies the load current above which the motor is overloaded This current limit is a function of the output frequency CAUTION The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill NOTE To comply with UL 508C requirements Motor over temperature sensing is required at installation if the parameter is set to 0 9...

Page 72: ...ding to this parameter Figure 10 12 Underload protection 9 7 THERMAL PROTECTION OF THE MOTOR 0 No response 1 Warning 2 Fault stop mode after fault according to parameter 2 3 If tripping is selected the drive will stop and activate the fault stage Deactivat ing the protection i e setting parameter to 0 will reset the thermal model of the motor to 0 9 8 MOTOR AMBIENT TEMPERATURE When the motor ambie...

Page 73: ... the calculated thermal model has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers If the motor s t6 time t6 is the time in seconds the motor can safely operate at six times the rated current is known given by the motor manufacturer the time constant parameter can be set basing on it As a rule of thumb the moto...

Page 74: ...ases have an approximately equal current Settings for P9 11 range 0 2 Activation mode Description 0 No response 1 Warning 2 Fault stop mode after fault according to ID506 P2 3 Stop function 105 par 9 7 Q I IT 2 x 1 e t T I IT Trip area Motor temperature Time Motor temperature Time constant T Changes by motor size and adjusted with parameter 9 10 Fault warning Motor current ...

Page 75: ...lts occurring during the trial time exceeds three the fault state becomes active Otherwise the fault is cleared after the trial time has elapsed and the next fault starts the trial time count again See Figure 10 15 If a single fault remains during the trial time a fault state is true Figure 10 15 Automatic restart Fault trigger Motor stop signal Motor start signal Supervision Wait time par 10 1 Re...

Page 76: ...change by 10 12 3 PI CONTROLLER I TIME This parameter defines the integration time of the PI controller If this param eter is set to 1 00 second the controller output is changed by a value corre sponding to the output caused from the gain every second Gain Error s 12 7 FEEDBACK MINIMUM 12 8 FEEDBACK MAXIMUM This parameter sets the minimum and maximum scaling points for feedback value Figure 10 16 ...

Page 77: ...llows See the figures below NOTE Running the startup wizard will always re turn all parameter settings to their factory defaults Figure 10 17 Startup wizard FAULT ALARM STOP READY RUN REF MON PAR FLT FAULT ALARM STOP READY RUN REF MON PAR FLT FAULT ALARM STOP READY RUN REF MON PAR FLT rpm Push to enter edit mode Select motor nominal speed and push to confirm Press STOP for 5 seconds in main menu 1...

Page 78: ...1 1 x INMOT 1 1 x INMOT 1 5 x INMOT 5 s 20 s 1 s 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz 0 Basic Same as drivevoltage except in 115V drives this value is 230V 1 Pump drive 2 Fan drive 3 Conveyor drive Push to enter edit mode Select between 0 3 see below Selections Parameters affected P3 2 Max frequency P3 1 Min frequency P4 2 Acc time s P4 3 Dec time s P1 7 Current limit A P...

Page 79: ...witch located above IO terminals in the front of the drive see be low 10 12 2 Modbus address area The Modbus interface of SmartVFD COMPACT uses the ID numbers of the applica tion parameters as addresses The ID numbers can be found in the parameter tables in chapter 9 When several parameters monitoring values are read at a time they must be consecutive 11 addresses can be read and the addresses can...

Page 80: ...d 0 01 2104 32104 42104 Motor freq 0 01 Hz 2105 32105 42105 Motor speed 1 Rpm 2106 32106 42106 Motor current 0 01 A 2107 32107 42107 Motor torque 0 1 of nominal 2108 32108 42108 Motor power 0 1 of nominal 2109 32109 42109 Motor voltage 0 1 V 2110 32110 42110 DC voltage 1 V 2111 32111 42111 Active fault Fault code Table 10 3 Output process data ID Modbus register Name Scale Type 2001 32001 42001 FB...

Page 81: ...ord it is possible to control the operation of the drive The meaning of the bits of control word are explained in the table below Speed reference input process data This is the Reference 1 to the frequency converter Used normally as Speed refer ence The allowed scaling is 0 10000 The value is scaled in percentage of the fre quency area between the set minimum and maximum frequencies Bit Descriptio...

Page 82: ...t Honeywell will have no liability for any damages arising out of your use or modification to the literature You will defend and indemnify Honeywell its affiliates and subsidiaries from and against any liability cost or damages including attorneys fees arising out of or resulting from any modification to the literature by you ...

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VGN-BX540B - VAIO - Pentium M 2 GHz

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